Effect of fly ash on the kinetics of Portland cement hydration at different curing temperatures

This paper describes the effect of fly ash on the hydration kinetics of cement in low water to binder (w/b) fly ash-cement at different curing temperatures. The modified shrinking-core model was used to quantify the kinetic coefficients of the various hydration processes. The results show that the effect of fly ash on the hydration kinetics of cement depends on fly ash replacement ratios and curing temperatures. It was found that, at 20 °C and 35 °C, the fly ash retards the hydration of cement in the early period and accelerates the hydration of cement in the later period. Higher the fly ash replacement ratios lead to stronger effects. However, at 50 °C, the fly ash retards the hydration of the cement at later ages when it is used at high replacement ratios. This is because the pozzolanic reaction of the large volumes of fly ash is strongly accelerated from early in the aging, impeding the hydration of the cement.     

Ultrasound monitoring of the influence of different accelerating admixtures and cement types for shotcrete on setting and hardening behaviour

The possible use of ultrasound measurements for monitoring setting and hardening of mortar containing different accelerating admixtures for shotcrete was investigated. The sensitivity to accelerator type (alkaline aluminate or alkali-free) and dosage, and accelerator-cement compatibility were evaluated. Furthermore, a new automatic onset picking algorithm for ultrasound signals was tested. A stepwise increase of the accelerator dosage resulted in increasing values for the ultrasound pulse velocity at early ages. In the accelerated mortar no dormant period could be noticed before the pulse velocity started to increase sharply, indicating a quick change in solid phase connectivity. The alkaline accelerator had a larger effect than the alkali-free accelerator, especially at ages below 90 min. The effect of the alkali-free accelerator was at very early age more pronounced on mortar containing CEM I in comparison with CEM II, while the alkaline accelerator had a larger influence on mortar containing CEM II. The increase of ultrasound energy could be related to the setting phenomenon and the maximum energy was reached when the end of workability was approached. Only the alkaline accelerator caused a significant reduction in compressive strength and this for all the dosages tested.     

Influence of citric acid on the hydration of Portland cement

Citric acid can be used to retard the hydration of cement. Experiments were carried out to investigate the influence of citric acid on the composition of solid and liquid phases during cement hydration. Analyses of the solid phases showed that dissolution of alite and aluminate slowed down while analyses of the pore solution showed that citric acid was removed almost completely from the pore solution within the first hours of hydration. The complexation of the ions by citrate was weak, which could also be confirmed by thermodynamic calculations. Only 2% of the dissolved Ca and 0.001% of the dissolved K formed complexes with citrate during the first hours. Thus, citric acid retards cement hydration not by complex formation, but by slowing down the dissolution of the clinker grains. Thermodynamic calculations did not indicate precipitation of a crystalline citrate species. Thus, it is suggested that citrate sorbed onto the clinker surface and formed a protective layer around the clinker grains retarding their dissolution.     

Interactions between shrinkage reducing admixtures (SRA) and cement paste's pore solution

Shrinkage reducing admixtures (SRA) have been developed to combat shrinkage cracking in concrete elements. While SRA has been shown to have significant benefits in reducing the magnitude of drying and autogenous shrinkage, it has been reported that SRA may cause a negative side effect as it reduces the rate of cement hydration and strength development in concrete. To examine the influence of SRA on cement hydration, this study explores the interactions between SRA and cement paste's pore solution. It is described that SRA is mainly composed of amphiphilic (i.e., surfactant) molecules that when added to an aqueous solution, accumulate at the solution-air interface and can significantly reduce the interfacial tension. However, these surfactants can also self-aggregate in the bulk solution (i.e., micellation) and this may limit the surface tension reduction capacity of SRA. In synthetic pore solutions, SRA is observed to form an oil-water-surfactant emulsion that may or may not be stable. Specifically, at concentrations above a critical threshold, the mixture of SRA and pore fluid is unstable and can separate into two distinct phases (an SRA-rich phase and an SRA-dilute phase). Further, chemical analysis of extracted pore solutions shows that addition of SRA to the mixing water depresses the dissolution of alkalis in the pore fluid. This results in a pore fluid with lower alkalinity which causes a reduction in the rate of cement hydration. This may explain why concrete containing SRA shows a delayed setting and a slower strength development.     

Influence of a fine glass powder on cement hydration: Comparison to fly ash and modeling the degree of hydration

This paper reports the results of an investigation carried out to understand the influence of a fine glass powder on cement hydration. The pozzolanicity of the glass powder and a Class F fly ash for comparison was evaluated using strength activity index over a period of time, and a rapid electrical conductivity based method. Flame emission spectroscopy and electrical conductivity tests were used to quantify the alkali release from glass powder, and gain information on the rate of alkali release. It was found that the glass powder releases only a very small fraction of sodium ions into the solution. It was observed that the glass powder modified pastes show higher non-evaporable water contents than the plain paste and fly ash modified pastes, indicating that glass powder facilitates enhancement in cement hydration. An expression has been developed for the change in non-evaporable water content as a result of enhancement in cement hydration and the hydration of the cement replacement material. The efficiency of any cement replacement material with age in the paste system can be quantified using this parameter. Based on this parameter, a 5% cement replacement with glass powder was found to be effective at the chosen water-to-cementing materials ratio (w/cm), whereas at higher replacement levels, the dilution effect dominates. A model to predict the combined degree of hydration of cement pastes incorporating more than one cementing material is outlined. The measured and predicted combined degrees of hydration agree well.     

Effects of mixing energy on technological properties and hydration kinetics of grouting mortars

During slurry preparation, effects of certain phenomena on fluidity and hardening characteristics of cement-based grouts have been reported. Deterioration of fluidity and hardening will affect the slurry performance, quality of workmanship and result in subsequent structural defects. There has been little research conducted on the effects of mixing energy during slurry preparation which has focused on the reasons or mechanisms for changes in characteristic properties. This work describes and measures the effects of several mixing parameters on properties of grouting materials, such as fluidity, hardening characteristics, shrinkage, heat of hydration, ion elution and crystallographic structure using X-ray diffraction and SEM. The results indicate that long mixing processes cause deterioration in fluidity and setting properties. These observations can be explained by acceleration in hydration kinetics and changes in microstructures and subsequent changes in dispersion states due to different mixing durations.     

Thermal behavior of cement matrix with high-volume mineral admixtures at early hydration age

Thermal cracks that usually occur in mass concrete are closely related to the thermal behavior of cement matrix, such as heat liberation, temperature rise and thermal shrinkage. Cement pastes added with large-volume mineral admixtures that are usually used for thermal controlling were cast into well-sealed plastic cylinder and covered by heat insulation materials to simulate the pseudo-adiabatic condition of mass concrete. The deformation and temperature rise of cement specimens under the heat insulation condition have been examined at early hydration age. Results show that with addition of fly ash, coal gangue and blast furnace slag the heat liberation and peak temperature of cement paste decrease, while its total shrinkage increases.There is no shrinkage but expansion of the pastes during the temperature rise process, which may be ascribed to the complete compensation of the shrinkage by thermal dilation of the pastes. The thermal dilation coefficient (TDC) of cement paste changes drastically with the hydration duration, and it is also related to the addition of mineral admixtures.     

Influence of hydration on the fluidity of normal Portland cement pastes

The rheological properties of cement paste strongly influence the workability of concrete. It is known that early hydration processes alter phase composition and microstructure of cement pastes. These processes affect fluidity and setting behaviour of cement paste. While many studies tried to measure and model rheological properties of cement pastes, only a few studies assessed the influence of the hydrate morphology on the fluidity of cement pastes.Results of the present study compare the influence of long prismatic hydrates (i.e. syngenite, secondary gypsum) on the fluidity of cement pastes with the effect of other hydrates (AFm).To induce the formation of certain hydration products the cement composition was modified by addition of set regulators and alkali sulphates. Furthermore a combination of various analytical methods such as fluidity (viscometric) testing and microstructural analysis (phase quantification by XRD-Rietveld analysis, investigation by Environmental SEM, BET analysis etc.) was performed. Results are implemented into a fundamental discussion on the influence of various hydration products on the fluidity of the paste.     

Early hydration and setting of Portland cement monitored by IR, SEM and Vicat techniques

Diffuse Reflectance Infrared DR-FTIR spectroscopy is employed to monitor chemical transformations in pastes of Portland limestone cement. To obtain a sufficient time resolution a freeze-dry procedure is used to instantaneously ceasing the hydration process. Rapid re-crystallization of sulphates is observed during the first 15 s, and appears to be complete after ~ 30 min. After ~ 60 min, spectroscopic signatures of polymerizing silica start to emerge. A hump at 970-1100 cm^− 1 in conjunction with increasing intensity in the water bending mode region at 1500-1700 cm^− 1 is indicative of the formation of Calcium Silicate Hydrate, C-S-H. Simultaneously with the development of the C-S-H signatures, a dip feature develops at 800-970 cm^− 1, reflecting the dissolution of Alite, C₃S. Setting times, 180 (initial) and 240 (final) minutes, are determined by the Vicat technique. Combining DR-FTIR, SEM and Vicat measurements it is concluded that the setting is caused by inter-particle coalescence of C-S-H.     

Effect of temperature on the pore solution, microstructure and hydration products of Portland cement pastes

The effect of temperature on the hydration products and the composition of the pore solution are investigated for two Portland cements from 5 to 50 °C. Increased temperature leads to an initially fast hydration and a high early compressive strength. At 40 and 50 °C, the formation of denser C-S-H, a more heterogeneous distribution of the hydration products, a coarser porosity, a decrease of the amount of ettringite as well as the formation of very short ettringite needles has been observed. At 50 °C, calcium monosulphoaluminate has formed at the expenses of ettringite. In addition, the amount of calcium monocarboaluminate present seems to decrease. The composition of the pore solution mirrors the faster progress of hydration at higher temperatures. After 150 days, however, the composition of the pore solution is similar for most elements at 5, 20 and 50 °C. Exceptions are the increased sulphate concentrations and the slightly lower Al and Fe concentrations at 50 °C.     

Modeling and simulation of cement hydration kinetics and microstructure development

Efforts to model and simulate the highly complex cement hydration process over the past 40 years are reviewed, covering different modeling approaches such as single particle models, mathematical nucleation and growth models, and vector and lattice-based approaches to simulating microstructure development. Particular attention is given to promising developments that have taken place in the past few years. Recent applications of molecular-scale simulation methods to understanding the structure and formation of calcium–silicate–hydrate phases, and to understanding the process of dissolution of cement minerals in water are also discussed, as these topics are highly relevant to the future development of more complete and fundamental hydration models.     

Alkali binding in hydrated Portland cement paste

The alkali-binding capacity of C-S-H in hydrated Portland cement pastes is addressed in this study. The amount of bound alkalis in C-S-H is computed based on the alkali partition theories firstly proposed by Taylor (1987) and later further developed by Brouwers and Van Eijk (2003). Experimental data reported in literatures concerning thirteen different recipes are analyzed and used as references. A three-dimensional computer-based cement hydration model (CEMHYD3D) is used to simulate the hydration of Portland cement pastes. These model predictions are used as inputs for deriving the alkali-binding capacity of the hydration product C-S-H in hydrated Portland cement pastes. It is found that the relation of Na⁺ between the moles bound in C-S-H and its concentration in the pore solution is linear, while the binding of K⁺ in C-S-H complies with the Freundlich isotherm. New models are proposed for determining the alkali-binding capacities of C-S-H in hydrated Portland cement paste. An updated method for predicting the alkali concentrations in the pore solution of hydrated Portland cement pastes is developed. It is also used to investigate the effects of various factors (such as the water to cement ratio, clinker composition and alkali types) on the alkali concentrations.     

Mechanisms of cement hydration

The current state of knowledge of cement hydration mechanisms is reviewed, including the origin of the period of slow reaction in alite and cement, the nature of the acceleration period, the role of calcium sulfate in modifying the reaction rate of tricalcium aluminate, the interactions of silicates and aluminates, and the kinetics of the deceleration period. In addition, several remaining controversies or gaps in understanding are identified, such as the nature and influence on kinetics of an early surface hydrate, the mechanistic origin of the beginning of the acceleration period, the manner in which microscopic growth processes lead to the characteristic morphologies of hydration products at larger length scales, and the role played by diffusion in the deceleration period. The review concludes with some perspectives on research needs for the future.     

Quantitative study of Portland cement hydration by X-ray diffraction/Rietveld analysis and independent methods

X-ray diffraction (XRD) is a powerful technique for the study of crystalline materials. The technique of Rietveld refinement now enables the amounts of different phases in anhydrous cementitious materials to be determined to a good degree of precision. This paper describes the extension of this technique to a pilot study of the hydration of a typical Portland cement. To validate this XRD-Rietveld analysis technique, its results were compared with independent measures of the same materials by the analysis of backscattered electron images (BSE/IA) and thermogravimetric analysis (TGA). In addition, the internal consistency of the measurements was studied by comparing the XRD estimates of the amounts of hydrates formed with the amounts expected to form from the XRD estimates of the amounts of anhydrous materials reacted.     

Thermodynamic modelling of the hydration of Portland cement

A thermodynamic model is developed and applied to calculate the composition of the pore solution and the hydrate assemblage during the hydration of an OPC. The calculated hydration rates of the individual clinker phases are used as time dependent input. The modelled data compare well with the measured composition of pore solutions gained from OPC as well as with TGA and semi-quantitative XRD data. The thermodynamic calculations indicate that in the presence of small amounts of calcite typically included in OPC cements, C-S-H, portlandite, ettringite and calcium monocarbonates are the main hydration products. The thermodynamic model presented in this paper helps to understand the interactions between the different components and the environment and to predict the influence of changes in cement composition on the hydrate assemblage.     

Modeling the degradation of Portland cement pastes by biogenic organic acids

Reactive transport models can be used to assess the long-term performance of cement-based materials subjected to biodegradation. A bioleaching test (with Aspergillus niger fungi) applied to ordinary Portland cement pastes during 15 months is modeled with HYTEC. Modeling indicates that the biogenic organic acids (acetic, butyric, lactic and oxalic) strongly accelerate hydrate dissolution by acidic hydrolysis whilst their complexation of aluminum has an effect on the secondary gel stability only. The deepest degradation front corresponds to portlandite dissolution and decalcification of calcium silicate hydrates. A complex pattern of sulfate phases dissolution and precipitation takes place in an intermediate zone. The outermost degraded zone consists of alumina and silica gels. The modeling accurateness of calcium leaching, pH evolution and degradation thickness is consistently enhanced whilst considering increase of diffusivity in the degraded zones. Precipitation of calcium oxalate is predicted by modeling but was hindered in the bioleaching reactor.     

Study of the influence of superplasticizers on the hydration of cement paste using nuclear magnetic resonance and X-ray diffraction techniques

Melamine and naphthalene-based superplasticizers have been used, over the past few decades, in order to improve the workability of concrete. Recently, more efficient copolymer formulations have been introduced for the same purpose. However, the influence of these chemical admixtures on the microstructure of the hardened concrete and, consequently, on its properties still needs to be extensively evaluated. Accordingly, the present work analyzes the hydration characteristics of cement pastes with naphthalene, melamine and copolymer-based superplasticizers, using the techniques of X-ray diffraction (XRD) and nuclear magnetic resonance (NMR), up to the age of 28 days. The results indicate a significant influence of the superplasticizer on the growth rates of the hydrates and on the state of polymerization of the silicates.     

Ageing of lime mortars with admixtures: Durability and strength assessment

Lime-based mortars modified with admixtures were prepared and subjected to different environments such as outdoor and indoor exposures, climatic chamber, SO₂-chamber, and freezing-thawing cycles. The influence that the different admixtures (water repellents, water retainers, polypropylene fibre and a viscosity modifier) had on the pore size distribution of the hardened specimens was assessed and related to the water absorption capacity, and hence to the durability. Ageing resistance and mechanical strengths improved when additives reduced the water intake and increased the air-content. High dosages of water repellents were necessary to enhance the durability, sodium oleate being the most effective additive to endure freezing processes. Also the low tested dosage of fibre, a water retainer (guar gum derivative), and a starch proved to be useful. SO₂ deposition caused the formation of calcium sulphite hemihydrate as the main degradation product. A very small amount of calcium sulphate dihydrate was observed. A crystal habit composed of acicular agglomerates of calcium sulphite hemihydrate was detected in SO₂ deposition on calcareous materials.     

Impact of chloride on the mineralogy of hydrated Portland cement systems

Chloride ion is in part bound into ordinary Portland cement paste and modifies its mineralogy. To understand this a literature review of its impacts has been made and new experimental data were obtained. Phase pure preparations of Friedel's salt, Ca₄Al₂(Cl)_1.95(OH)_12.05·4H₂O, and Kuzel's salt, Ca₄Al₂(Cl)(SO₄)_0.5(OH)₁₂·6H₂O, were synthesized and their solubilities were measured at 5, 25, 55 and 85 °C. After equilibration, solid phases were analysed by X-ray diffraction while the aqueous solutions were analysed by atomic absorption spectroscopy and ion chromatography. The solid solutions and interactions of Friedel's salt with other AFm phases were determined at 25 °C experimentally and by calculations. In hydrated cements, anion sites in AFm are potentially occupied by OH, SO₄ and CO₃ ions whereas Cl may be introduced under service conditions. Chloride readily displaces hydroxide, sulfate and carbonate in the AFm structures. A comprehensive picture of phase relations of AFm phases and their binding capacity for chloride is provided for pH ∼ 12 and 25 °C. The role of chloride in AFt formation and its relevance to corrosion of embedded steel are discussed in terms of calculated aqueous [Cl⁻]/[OH⁻] molar ratios.