Numerical optimisation of a two-stage ejector refrigeration plant

Jet-refrigeration cycles seem to provide an interesting solution to the increasing interest in environment protection and the need for energy saving due to their low plant costs, reliability and possibility to use water as operating fluid. A steam/steam ejector cycle refrigerator is investigated introducing a two-stage ejector with annular primary at the second stage. The steady_state refrigerator, exchanging heat with the water streams at inlet fixed temperatures at the three shell and tube heat exchangers, evaporator, condenser and generator, is considered as an open system. Heat transfer irreversibilities in the heat exchangers and external friction losses in the water streams are considered, ignoring the internal pressure drop of the vapor. A simulation program numerically searches the maximum COP at given external inlet fluid temperatures as a function of mass flows, dimensions and temperature differences in the heat exchangers. The code gives the ejector and heat exchangers design parameters.     

Performance improvement of adsorption cooling by heat and mass recovery operation

An adsorption cooling system was developed and tested and various operation procedures have been tried. The experimental results show that the heat recovery operation between two adsorption beds will increase the COP by about 25% if compared with one adsorber basic cycle system. It was also proved that mass recovery is very effective for heat recovery adsorption cooling operation, which may help to obtain a COP increase of more than 10%. Theoretical analyses on the COP have been completed for various heat and mass recovery cycles, such as basic intermittent adsorption cycle, continuous two-adsorber heat recovery cycle, mass recovery cycle, mass recovery with sensible heat recovery, and mass recovery with both sensible heat and heat of adsorption recovery. The theoretical results are in good agreement with experimental values. Based upon the developed theoretical model, it is possible to predict the COP for various operation procedures of a real adsorption cooling system.     

A theoretical study of an innovative ejector powered absorption–recompression cycle refrigerator

This paper describes a novel cycle which uses a steam ejector to enhance the concentration process by compressing the vapour from the lithium bromide solution to a state that it can be used to re-heat the solution from which it came. The energy efficiency and the performance characteristics of the novel cycle are theoretically investigated in this paper. The theoretical results show that the coefficient of performance (COP) of the novel cycle is better than the conventional single-effect absorption cycle. The characteristics of the cycle performance show its promise in using high temperature heat source at low cost.     

Experimental investigation on R134a vapour ejector refrigeration system

The experimental investigation of the performance of a vapour ejector refrigeration system is described. The system uses R134a as working fluid and has a rated cooling capacity of 0.5 kW. The influence of generator, evaporator and condenser temperatures on the system performance is studied. This kind of system can be operated with low grade thermal energy such as solar energy, waste heat, etc. The operating conditions are chosen accordingly as, generator temperature between 338 K and 363 K, condenser temperature between 299 K and 310.5 K, and evaporator temperature between 275 K and 285.5 K. Six configurations of ejectors of different geometrical dimensions are selected for the parametric study. The performance of the refrigeration system at different operating temperatures is presented.     

State of the art in sorption heat pumping and cooling technologies

Heat transformation with sorption systems has received increased attention in recent years. In this review it is intended to discuss current trends as well as forthcoming applications with the respective appropriate technology as it is deduced from activities in the field. Especially, we report about the papers and discussions of the International Sorption Heat Pump Conference (ISHPC'99) which was held in March 1999 in Munich, Germany. The review is grouped into a fundamentals part, a part about thermodynamic cycles, and an applications part. In the fundamentals part the discussion about working pairs and heat and mass transfer is reflected. Thermodynamic cycles which are being discussed are special solid sorption cycles, cycles fit for low-temperature driving heat, compression-sorption hybrids, and open cycles. In the applications part the classical cooling business is the main issue. The review comprises chillers and refrigerators which may be direct fired or waste heat driven. Interest is given to the improvement of efficiency on the one hand as well as to adaptation to low temperature waste heat use on the other hand — two very different developments. The use of solar energy as a heat source belongs to that area also. An additional important role — for decades — is played by automotive application. The area of heat pumping for heating purposes is less prominent but not negligible. Systems with a large capacity are being installed every once in a while, but the small scale domestic market still is not really covered with appropriate technology. Finally, industrial heat pumping involves the reverse cycle (heat transformer) also. Activity in this field is rather small. In summary, no unexpected developments can be reported on, but progress is steady and the market increases continuously, especially in the far east.     

Simulation results of triple-effect absorption cycles

A simulation analysis was carried out for three kinds of triple-effect absorption cycles of parallel-flow, series-flow and reverse-flow using a newly developed simulation program. The cycles investigated in this paper are similar to the alternate double-condenser coupled cycles of Grossman. The coefficient of performance, the maximum pressure and the maximum temperature of each cycle were calculated. The sensitivity analysis of UA of each component was also carried out. The results show that the parallel-flow cycle yields the highest coefficient of performance among the cycles, while the maximum pressure and temperature in the reverse-flow cycle are lower than those of other cycles.     

Waste heat driven dual-mode, multi-stage, multi-bed regenerative adsorption system

Over the past few decades there have been considerable efforts to use adsorption (solid/vapor) for cooling and heat pump applications, but intensified efforts were initiated only since the imposition of international restrictions on the production and utilization of CFCs and HCFCs. In this paper, a dual-mode silica gel–water adsorption chiller design is outlined along with the performance evaluation of the innovative chiller. This adsorption chiller utilizes effectively low-temperature solar or waste heat sources of temperature between 40 and 95 °C. Two operation modes are possible for the advanced chiller. The first operation mode will be to work as a highly efficient conventional chiller where the driving source temperature is between 60 and 95 °C. The second operation mode will be to work as an advanced three-stage adsorption chiller where the available driving source temperature is very low (between 40 and 60 °C). With this very low driving source temperature in combination with a coolant at 30 °C, no other cycle except an advanced adsorption cycle with staged regeneration will be operational. The drawback of this operational mode is its poor efficiency in terms of cooling capacity and COP. Simulation results show that the optimum COP values are obtained at driving source temperatures between 50 and 55 °C in three-stage mode, and between 80 and 85 °C in single-stage, multi-bed mode.     

Effect of throat diameters of the ejector on the performance of the refrigeration cycle using a two-phase ejector as an expansion device

This paper is a part in a series that reports on the experimental study of the performance of the two-phase ejector expansion refrigeration cycle. In the present study, three two-phase ejectors are used as an expansion device in the refrigeration cycle. The effects of throat diameter of the motive nozzle, on the coefficient of performance, primary mass flow rate of the refrigerant, secondary mass flow rate of the refrigerant, recirculation ratio, average evaporator pressure, compressor pressure ratio, discharge temperature and cooling capacity, which have never before appeared in open literature, are presented. The effects of the heat sink and heat source temperatures on the system performance are also discussed.     

Experimental investigation of mass recovery adsorption refrigeration cycle

The study investigates the performance of silica gel–water adsorption refrigeration cycle with mass recovery process by experimental prototype machine. In an adsorption refrigeration cycle, the pressures in adsorber and desorber are different. The mass recovery cycle utilizes the pressure difference to enhance the refrigerant mass circulation. Moreover, novel cycle was proposed for improvement of cooling output. In our previous study, simulation analysis shows that mass recovery cycle has the advantage over conventional single-stage. Experiments with prototype machine were conducted to investigate the performance improvement of mass recovery cycle in the present paper. Specific cooling power (SCP) and coefficient of performance (COP) were calculated with experimental data to analyze the influences of operating conditions. The proposed cycle was compared with the single-stage cycle in terms of SCP and COP. The results show that SCP of mass recovery cycle is superior to that of conventional cycle and mass recovery cycle is effective with low temperature heat source.     

Performance analysis of ammonia absorption GAX cycle for combined cooling and hot water supply modes

An ammonia Generator–Absorber heat eXchange (GAX) absorption cycle with combined cooling and hot water supply modes is developed in this study. This paper proposes new multi-modes GAX cycles which function in three different modes (case 1, case 2 and case 3) of cooling and hot water supply with one hardware (ammonia/water GAX absorption heat pump), and finds the best cycle for performance improvement by the parametric analysis. The key parameters are the outlet temperature of hot water and the split ratio of the solution. It is found that the COP_c values for case 1, case 2 and case 3 are 60%, 42% and 87% of COP_c for case 0, respectively, which is the standard cooling mode for the conventional GAX cycle. From the viewpoints of hot water supply, case 1 gives the best performance. However, during the summer season when the cooling mode is the primary purpose rather than the hot water supply, case 3 is the most desirable cycle. The split ratio of the solution should be carefully determined depending on the primary application of the modified GAX cycle; cooling or hot water supply applications. It is also recommended that the optimum design values of UA_SCA and UA_HCA for case 3 should be less than those for case 1.     

Study on adsorption refrigeration cycle utilizing activated carbon fibers. Part 2. Cycle performance evaluation

Thermal heat driven adsorption systems have been gained considerable attention on the recent energy utilization trend. However, the drawbacks of these adsorption systems are their poor performance. It is urgently necessary to improve the system performance of the adsorption cycles. There are two major ways for the system performance improvement. One is to develop new adsorbent material well suited to low temperature heat regeneration. The other is to enhance heat and mass transfer in the adsorber/desorber heat exchanger. The objective of the paper is to investigate the system performance of an adsorption cycle. The cycle utilizes activated carbon fiber (ACF)/methanol as adsorbent/refrigerant pair. In this paper, specific cooling effect SCE and COP of the system are numerically evaluated from the adsorption equilibrium theory with different hot, cooling and chilled fluid inlet temperatures. It is confirmed that the influences of hot, cooling and chilled fluid inlet temperatures on the system performance are qualitatively similar to those of silica gel/water pair. Even though, the driving temperature levels of ACF/methanol and silica gel/water are different. There is an optimum condition for COP to reach at maximum for ACF/methanol pair. Particularly, the ACF/methanol system shows better performance with lower chilled fluid inlet temperature between −20 and 20 °C.     

A novel hybrid absorption–compression refrigeration cycle

When used in traditional pool-boiling type refrigeration cycles, non-azeotropic mixed refrigerants tend to result in a reduced efficiency compared to pure refrigerants. This results from the composition shift effect, which distributes the mixture components: concentrating the more volatile component in the high pressure part of the cycle, and the less volatile component in the low pressure part. The obvious effect of this is to increase the compression ratio relative to a single component. This article investigates a way of manipulating the composition change of a refrigerant mixture, using two components of similar volatility, in order to reduce the compression ratio. Counter-current vapour–liquid contact is used in a “refrigeration column”, which is combined with a distillation column. The cycle is able to exploit heat sources below 100°C as input to the distillation column and the designer is able to optimise the consumption of compressor power and distillation heat input.     

Review of advanced absorption cycles: performance improvement and temperature lift enhancement

The objective of this study is to propose and evaluate advanced absorption cycles for the coefficient of performance (COP) improvement and temperature lift enhancement applications. The characteristics of each cycle are assessed from the viewpoints of the ideal cycle COP and its applications. The advanced cycles for the COP improvement are categorized according to their heat recovery method: condensation heat recovery, absorption heat recovery, and condensation/absorption heat recovery. In H₂O–LiBr systems, the number of effects and the number of stages can be improved by adding a third or a fourth component to the solution pairs. The performance of NH₃–H₂O systems can be improved by internal heat recovery due to their thermal characteristics such as temperature gliding. NH₃–H₂O cycles can be combined with adsorption cycles and power generation cycles for waste heat utilization, performance improvement, panel heating and low temperature applications. The H₂O–LiBr cycle is better from the high COP viewpoints for the evaporation temperature over 0°C while the NH₃–H₂O cycle is better from the viewpoint of low temperature applications. This study suggests that the cycle performance would be significantly improved by combining the advanced H₂O–LiBr and NH₃–H₂O cycles.     

Comparative simulation and investigation of ammonia-water: absorption cycles for heat pump applications

Several recent programs in absorption research have focused on technology for domestic heating and cooling utilizing natural gas. In residential and small commercial size applications, ammonia-water cycles offer the possibility of a gas-fired heat pump for both winter heating and summer cooling, at better year-round COPS than currently available by various alternatives. Several cycles have been considered for this purpose, ranging from the simplest single effect to the GAX (Generator-Absorber heat eXchange) with its different variations. Detailed calculations of ammonia-water systems are rather difficult, particularly in complex cycles such as the GAX. This may be the reason that relatively few simulation studies have been published to date that give more than design point performance. The objective of the present study has been a comprehensive investigation of various ammonia-water cycles, with operating conditions and different design parameters varied over a wide range to compare their performance. To this end, a modular simulation program (ABSIM) was employed, which makes it possible to simulate absorption cycles in varying configurations. The cycles investigated increase in complexity from the basic single-effect cycle, through the same cycle with an added precooler, through an added solution-cooled absorber and solution-heated generator, to the GAX and branched GAX cycles with different types of branching. Each cycle was formed on the basis of the previous one by adding one or two components at each stage, resulting in increasing complexity rewarded by improved performance. This kind of investigation enabled determination at each stage of the influence of the added components on the cycle. The results of the investigation show cooling CON ranging from about 0.5 for the simplest single-effect cycle to about 1.0 for the GAX cycle.     

Study of a novel silica gel–water adsorption chiller. Part I. Design and performance prediction

A novel silica gel–water adsorption chiller is designed and its performance is predicted in this work. This adsorption chiller includes three vacuum chambers: two adsorption/desorption (or evaporation/condensation) vacuum chambers and one heat pipe working vacuum chamber as the evaporator. One adsorber, one condenser and one evaporator are housed in the same chamber to constitute an adsorption/desorption unit. The evaporators of two adsorption/desorption units are combined together by a heat-pipe heat exchanger to make continuous refrigerating capacity. In this chiller, a vacuum valve is installed between the two adsorption/desorption vacuum chambers to increase its performance especially when the chiller is driven by a low temperature heat source. The operating reliability of the chiller rises greatly because of using fewer valves. Furthermore, the performance of the chiller is predicted. The simulated results show that the refrigerating capacity is more than 10 kW under a typical working condition with hot water temperature of 85 °C, the cooling water temperature of 31 °C and the chilled water inlet temperature of 15 °C. The COP exceeds 0.5 even under a heat source temperature of 65 °C.     

Influence of adsorption cycle limitations on the system performance

The economics of heat driven heat pumps are governed by two thermodynamic quantities: the performance on the one hand and the size of the heat exchangers, which is required to obtain this performance, on the other hand. The aim of this paper is to discuss the influence of the main features of adsorption cycles in comparison to absorption cycles on these quantities. In our case, a Zeolite UCC16×40-type 13X has been taken as the adsorbent. The analysis has already been used for absorption heat pumps. In the case of adsorption and other solid sorption chillers, additional limitations appear, e.g. identical design of all adsorbers, incomplete heat recovery between adsorbers, cycling of inert mass, etc., which all contribute to a lowering of the system performance or to an increase of the exchange area required. To show the basic differences between absorption and adsorption cycle optimization, and also to show the impact of physical or technical limitations on the adsorption chiller performance, a detailed analysis has been performed. It is confirmed that it is mainly the lack of a solution heat exchanger which lowers the adsorption system COP and not physical properties of the working pair, so there is still a lot of room for improvement in the solid-sorption of heat pumps.     

ABSIM — modular simulation of advanced absorption systems

The computer code ABSIM has been developed for simulation of absorption systems in a flexible and modular form, making it possible to investigate various cycle configurations with different working fluids. Based on a user-supplied cycle diagram, working fluid specification and given operating conditions, the program calculates the temperature, flowrate, concentration, pressure and vapor fraction at each state point in the system and the heat duty at each component. The modular structure of the code is based on unit subroutines containing the governing equations for the system's components. A main program calling these subroutines links the components together according to the cycle diagram. The system of equations for the entire cycle is thus established, and a mathematical solver routine is employed to solve them simultaneously. Property subroutines contained in a separate database serve to provide thermodynamic properties of the working fluids.ABSIM has been employed over the past decade by many users worldwide to simulate a variety of absorption systems in different multi-effect configurations and working fluids. The paper will describe the current capabilities of the program and recent improvements made in it. Improvements to the method of cycle specification and solution have enhanced considerably the convergence capability with large and complex cycles. Additional units and working fluids have been added, resulting in much-enhanced simulation capability and applicability. A Windows version has recently been developed with an improved user-interface, which enhances user-friendliness considerably. It makes it possible to create the cycle diagram on the computer screen, supply the data interactively, observe the results superimposed on the cycle diagram and plot them. The paper describes examples of simulation results for several rather complex cycles, including lithium bromide–water double-, triple- and quadruple-effect cycles and ammonia–water GAX, branched GAX and vapor exchange (VX) cycles.     

Experimental investigation of a vapor absorption refrigeration system

An experimental investigation of the performance of a commercially available vapor absorption refrigeration (VAR) system is described. The natural gas-fired VAR system uses aqua-ammonia solution with ammonia as the refrigerant and water as the absorbent and has a rated cooling capacity of 10 kW. The unit was extensively modified to allow fluid pressures and temperatures to be measured at strategic points in the system. The mass flow rates of refrigerant, weak solution, and strong solution were also measured. The system as supplied incorporates air-cooled condenser and absorber units. Water-cooled absorber and condenser units were fitted to extend the VAR unit's range of operating conditions by varying the cooling water inlet temperature and/or flow rates to these units. The response of the refrigeration system to variations in chilled water inlet temperature, chilled water level in the evaporator drum, chilled water flow rate, and variable heat input are presented.     

A study on the performance of multi-stage condensation heat pumpsEtude sur la performance des pompes à chaleur à condensation en plusieurs étages

In this study, computer simulation programs were developed for multi-stage condensation heat pumps and their performance was examined for CFC11, HCFC123, HCFC141b under the same condition. The results showed that the coefficient of performance (COP) of an optimized ‘non-split type’ three-stage condensation heat pump was 25–42% higher than that of a conventional single-stage heat pump. The increase in COP differed among the fluids examined. The improvement in COP was due largely to the decrease in average temperature difference between the refrigerant and water in the condensers, which resulted in a decrease in thermodynamic irreversibility. For the three-stage heat pump, the highest COP was achieved when the total condenser area was evenly distributed to the three condensers. For the two-stage heat pump, however, the optimum distribution of total condenser area varied with working fluids. For the three-stage system, splitting the condenser cooling water for the use of intermediate and high pressure subcoolers helped increase the COP further. When the individual cooling water for the intermediate and high pressure subcoolers was roughly 10% of the total condenser cooling water, the optimum COP was achieved showing an additional 11% increase in COP as compared to that of the ‘non-split type’ for the three-stage heat pump system.     

Methodology for thermal design of novel combined refrigeration/power binary fluid systems

Refrigeration cogeneration systems which generate power alongside with cooling improve energy utilization significantly, because such systems offer a more reasonable arrangement of energy and exergy “flows” within the system, which results in lower fuel consumption as compared to the separate generation of power and cooling or heating. This paper proposes several novel systems of that type, based on ammonia–water working fluid. Importantly, general principles for integration of refrigeration and power systems to produce better energy and exergy efficiencies are summarized, based primarily on the reduction of exergy destruction. The proposed plants analyzed here operate in a fully-integrated combined cycle mode with ammonia–water Rankine cycle(s) and an ammonia refrigeration cycle, interconnected by absorption, separation and heat transfer processes. It was found that the cogeneration systems have good performance, with energy and exergy efficiencies of 28% and 55–60%, respectively, for the base-case studied (at maximum heat input temperature of 450 °C). That efficiency is, by itself, excellent for cogeneration cycles using heat sources at these temperatures, with the exergy efficiency comparable to that of nuclear power plants. When using exhaust heat from topping gas turbine power plants, the total plant energy efficiency can rise to the remarkable value of about 57%. The hardware proposed for use is conventional and commercially available; no hardware additional to that needed in conventional power and absorption cycles is needed.