Torque and bending moment acting on a flexible shaft agitated by disk turbines in a gas–liquid stirred vessel

The torque and bending moment acting on a flexible overhung shaft in a gas–liquid stirred vessel agitated by a Rushton turbine and three different curved-blade disk turbines(half circular blades disk turbine, half elliptical blades disk turbine, and parabolic blades disk turbine) were experimentally measured by a customized moment sensor. The results show that the amplitude distribution of torque can be fitted by a symmetric bimodal distribution for disk turbines, and generally the distribution is more dispersive as the blade curvature or the gas flow rate increases. The amplitude distribution of shaft bending moment can be fitted by an asymmetric Weibull distribution for disk turbines. The relative shaft bending moment manifests a "rising-falling-rising" trend over the gas flow number, which is a corporate contribution of the unstable gas–liquid flow around the impeller, the gas cavities behind the blades, and the direct impact of gas on the impeller. And the "falling" stage is greater and lasts wider over the gas flow number for Rushton turbine than for the curved-blade disk turbines.     

Coupling simulation of fluid structure interaction in the stirred vessel with a pitched blade turbine

The interaction between fluid and a down-pumping pitched blade turbine fixed with a flexible shaft in the stirred vessel,as a typical fluid structure interaction phenomenon,was simulated by coupling the Computational Fluid Dynamics and Computational Structural Dynamics.Based on the verification of the simulated impeller torque and dimensionless shaft bending moment with experimental result,the dimensionless shaft bending moment and various loads acting on impeller (including lateral force,axial force and bending moment) were discussed in detail.By separating and extracting the fluid and structural components from those loads,the results show that the shaft bending moment mainly results from the lateral force on impeller although the axial force on impeller is much larger.The impeller mass imbalance increases the shaft bending moment and the lateral force on impeller,but has little influence on the axial force and bending moment acting on impeller.The dominant frequencies of impeller forces are macro-frequency,speed frequency and blade passing frequency,and are associated with the impeller mass imbalance.     

Effects of bubbly flow on bending moment acting on the shaft of a gas sparged vessel stirred by a Rushton turbine☆

The bending moment acting on the overhung shaft of a gas-sparged vessel stirred by a Rushton turbine, as one of the results of fluid and structure interactions in stirred vessels, was measured using a ...     

气升式内环流反应器内局部气含率径向分布

The local gas holdup profiles in an internal-loop airlift reactor were studied experimentally by using dual electrical conductivity probe under different conditions,including superficial velocity,surface tension and liquid viscosity.The results showed that the radial gas holdup profile has a parabolic shape,which was consistent with the empirical model of Luo.Local gas holdup distribution parameters were obviously influenced by flow regime and almost remained unchanged in the same flow regime.In the gas distributor region,the profiles were steeper in the homogenous flow regime than in the heterogeneous flow regime.However,in the stable region,there was an inverse change trend in two flow regimes.The increase of surface tension,superficial velocity and liquid viscosity made the profile of local gas holdup steeper in two flow regimes.     

搅拌槽内温度对气含率的影响

Gas holdups in ambient gassed and hot sparged systems with multiple modern impellers and the effect of temperature on gas holdup are reported,The operating temperature has a great impact on gas holdup though the gas dispersion regime in the hot sparged system is similar to the ambient gassed condition,The gas holdup under the elevated temperature and the ambient gassed operation is successfully correlated.With the sarme total gas flow rate and power input,the gas holdup in the hot sparged system(say near the boiling point)is only about half of that in the ambient system ,The results imply that almost all existing hot sparged reactors have been designed on the basis of incorrect estimates of the gas holdup during operation.     

运用粒子图像测速仪研究双层Rushton桨搅拌槽内湍流特性

Particle Image Velocimetry （PIV） has been used to investigate turbulence characteristics in a 0.48 m diameter stirred vessel filled to a liquid height （ H = 1.4T ） of 0.67 m. The agitator had dual Rushton impellers of 0.19 m diameter （ D = 0.4T ）. The developed flow patterns depend on the clearance of the lower impeller above the base of the vessel, the spacing between the two impellers, and the submergence of the upper impeller below the liq- uid surface. Their combinations can generate three basic flow patterns, named, parallel, merging and diverging flows. The results of velocity measurement show that the flow characteristics in the impeller jet flow region changes very little for different positions. Average velocity, trailing vortices and shear strain rate distributions for three flow patterns were measured by using PIV technique. The characteristics of trailing vortex and its trajectory were described in detail for those three flow patterns.
Since the space-resolution of PIV can only reach the sub-grid rather than the Kolmogorov scale, a large-eddy PIV analysis has been used to estimate the distribution of the turbulent kinetic energy dissipation. Comparison of the distributions of turbulent kinetic energy and dissipation rate in merging flow shows that the highest turbulent kinetic energy and dissipation are both located in the vortex regions, but the maxima are at somewhat different lo- cations behind the blade. About 37% of the total energy is dissipated in dual impeller jet flow regions. The obtained distribution of shear strain rate for merging flow is similar to that of turbulence dissipation, with the shear strain rate around the trailing vortices much higher than in other areas.     

基于离散颗粒法模拟搅拌釜气含率分布

The discrete particle method was used to simulate the distribution of gas holdup in a gas-liquid standard Rushton stirred tank. The gas phase was treated as a large number of bubbles and their trajectories were tracked with the results of motion equations. The two-way approach was performed to couple the interphase momentum exchange. The turbulent dispersion of bubbles with a size distribution was modeled using a stochastic tracking model, and the added mass force was involved to account for the effect of bubble acceleration on the surrounding fluid. The predicted gas holdup distribution showed that this method could give reasonable prediction comparable to the reported experimental data when the effect of turbulence was took into account in modification for drag coefficient.     

用新的矩方法研究弯管中纳米颗粒的输运与凝结(英文)

Transport of nanoparticles and coagulation is simulated with the combination of CFD in a circular bend. The Taylor-expansion moment method (TEMOM) is employed to study dynamics of nanoparticles with Brownian motion, based on the flow field from numerical simulation. A fully developed flow pattern in the present simulation is compared with previous numerical results for validating the model and computational code. It is found that for the simulated particulate flow system, the particle mass concentration, number concentration, particle polydispersity, mean particle diameter and geometric standard deviation over cross-section increase with time. The distribution of particle mass concentration at different time is independent of the initial particle size. More particles are concentrated at outer edge of the bend. Coagulation plays more important role at initial stage than that in the subsequent period. The increase of Reynolds number and initial particle size leads to the increase of particle number concentration. The particle polydispersity, mean particle diameter and geometric standard deviation increase with decreasing Reynolds number and initial particle size.     

Solid concentration and velocity distributions in an annulus turbulent fluidized bed

Solid concentration and particle velocity distributions in the transition section of a?200 mm turbulent fluidized bed (TFB) and a?200 mm annulus turbulent fluidized bed (A-TFB) with a?50 mm central standpipe were mea-sured using a PV6D optical probe. It is concluded that in turbulent regime, the axial distribution of solid concen-tration in A-TFB was similar to that in TFB, but the former had a shorter transition section. The axial solid concentration distribution, probability density, and power spectral distributions revealed that the standpipe hin-dered the turbulence of gas–solid two-phase flow at a low superficial gas velocity. Consequently, the bottom flow of A-TFB approached the bubbling fluidization pattern. By contrast, the standpipe facilitated the turbulence at a high superficial gas velocity, thus making the bottom flow of A-TFB approach the fast fluidization pattern. Both the particle velocity and solid concentration distribution presented a unimodal distribution in A-TFB and TFB. However, the standpipe at a high gas velocity and in the transition or dilute phase section significantly affected the radial distribution of flow parameters, presenting a bimodal distribution with particle concentration higher near the internal and external wal s and in downward flow. Conversely, particle concentration in the middle an-nulus area was lower, and particles flowed upward. This result indicated that the standpipe destroyed the core-annular structure of TFB in the transition and dilute phase sections at a high gas velocity and also improved the particle distribution of TFB. In conclusion, the standpipe improved the fluidization quality and flow homogeneity at high gas velocity and in the transition or dilute phase section, but caused opposite phenomena at low gas ve-locity and in the dense-phase section.     

搅拌釜内固-液悬浮体系的CFD-DEM模拟(英文)

Computational fluid dynamics-discrete element method （CFD-DEM） coupled approach was employed to simulate the solid suspension behavior in a Rushton stirred tank with consideration of transitional and rotational motions of millions of particles with complex interactions with liquid and the rotating impeller. The simulations were satisfactorily validated with experimental data in literature in terms of measured particle velocities in the tank. Influences of operating conditions and physical properties of particles （i.e., particle diameter and density） on the two-phase flow field in the stirred tank involving particle distribution, particle velocity and vortex were studied. The wide distribution of particle angular velocity ranging from 0 to 105 r·min-1 is revealed. The Magnus force is comparable to the drag force during the particle movement in the tank. The strong particle rotation will generate extra shear force on the particles so that the particle morphology may be affected, especially in the bio-/polymer-product related processes. It can be concluded that the CFD-DEM coupled approach provides a theoretical way to under-stand the physics of particle movement in micro-to macro-scales in the solid suspension of a stirred tank.     

搅拌槽中固体颗粒离底悬浮机理的研究

The minimum fluid velocity to maintain particles just suspended was deduced, and the theoretical analysis shows that the minimum velocity is influenced by the properties of the solid and liquid, not by the operational conditions. For justification, the local minimum velocity at the bottom of the tank was measured by a bi- electrode conductivity probe, in a square-sectioned stirred tank (0.75 m×0.75m×1.0m) with the glass beads-water system. The experiments showed that the fluid velocities for the same suspension state were identical despite that the power dissipated per unit mass was not the same under different configuration and operation. Both theoretical analysis and experimental results indicate that the off-bottom suspension is controlled by the local fluid flow over the bottom of the stirred tank.     

基于人工神经网络的滴流床脉冲流频率的预测

An extensive database (946 measurements) for the frequency of pulsing flow in trickle beds was established by collecting the experimental results published over past 30 years. A new correlation based on artificial neural network (ANN) to predict the pulsation frequency was developed. Seven dimensionless numbers (groups) employed in the proposed correlation were liquid and gas Reynolds, liquid Weber, liquid Eǒtvǒs, gas Froude, and gas Stokes numbers and a bed correction factor. The comparisons of performance reported in the of literature and present correlations show that ANN correlation is a significant improvement in predicting pulsation frequency with an average absolute relative error (AARE) of 10% and a standard deviation less than 18%.     

三元催化器冷起动排放的数值模拟：数学模型与结果分析

This paper integrated a two-dimensional axisymmetrical transient model applicable to cold-start emission applications. The model can be used to simulate and explain effects of the flow and temperature distribution on performance of a converter. The evolutions of distribution of the temperature and concentration in the monolith during the cold-start period and the effects of flow distribution in the monolith on the cold-start performance are simulated in terms of the integrated model. The investigation indicates that the axial and radial gradients of temperature of the solid become steeper as the inlet gas temperature ramp increases; this furthermore results in the movement of reaction region in the monolith, and the flow distribution in the monolith affects the radial distribution of temperature of the solid;the radial gradients of temperature of the solid become greater as the flow uniformity index decreases, whereas the light-off time doesn‘t always increase as the flow uniformity index decreases. The analyses on the distribution of temperature and concentration in the monolith show that the catalytic reaction zone concentrates in central area near the front face. The predicted curves of the velocity distribution have a good agreement with the experimental data.     

鼓泡塔中水合物法分离混合气体的数值模拟

To develop a new technique for separating gas mixtures via hydrate formation,a set of medium-sized experimental bubble column reactor equipment was constructed.On the basis of the structure parameters of the ex- perimental bubble column reactor,assuming that the liquid phase was in the axial dispersion regime and the gas phase was in the plug flow regime,in the presence of hydrate promoter tetrahydrofuran（THF）,the rate of hydrogen enrichment for CH4＋H2 gas mixtures at different operational conditions（such as temperature,pressure,concentra- tion of gas components,gas flow rate,liquid flow rate）were simulated.The heat product of the hydrate reaction and its axial distribution under different operational conditions were also calculated.The results would be helpful not only to setting and optimizing operation conditions and design of multi-refrigeration equipment,but also to hydrate separation technique industrialization.     

气相温度脉动对碳黑生成反应的影响(英文)

The effects of gas temperature fluctuations on soot formation and oxidation reactions are investigated numerically in a reacting flow. The instantaneous variations of soot mass fraction with time are obtained under the time-averaged gas temperature of 1500-1700 K. The simulation results show that the gas temperature fluctuation has obvious influence on the instantaneous processes of soot formation and oxidation. Within the present range of gas temperature, the gas temperature fluctuation results in generally lower soot mass fraction comparing to that without gas temperature fluctuation. The increase in the fluctuation amplitude of gas temperature leads to decrease in time-averaged soot mass fraction and increase in time-averaged soot particle number density.     

HYDRODYNAMIC MODEL FOR THE IMPELLER REGION IN AN AERATED AND STIRRED TANK

The radial and axial distribution of mean 1iquid velocity were measured by a.hot-filmanemometer at the impeller region in an aerated and stirred tank 0.287m in diameter.The tangentialjet model for impeller discharge flow used for single phase flow was modified to conform with thecharacteristics of gas-liquid flow.The radial and axial velocity profiles at the impeller region in thegas-liquid stirred tank were calculated by the model The results predicted by the model were in goodagreement with those obtained in experiment.     

Experimental Simulation on Chemical-looping Combustion of Cold Model

The pressure profiles, gas velocities, solid circulation rate, solids flux, residence time distribution of gas and particles in chemical-looping combustion reactors and gas leakage were studied in a cold flow model unit. And these parameters in both air and fuel reactors were measured in the experimental stage. The experimental results show that gas fluidization velocity in the air reactor is 1.8 m/s, gas fluidization velocity in the fuel reactor 0.5 m/s, and the bed materials inventory of the two reactors between 1.2 to 3.15 kg. The first cold flow model results show that the solid circulation rates are sufficient. The appropriate operating conditions are optimized and the summary of final changes is made the on cold model. The proposed design solutions are currently being verified in a cold flow model simulating the actual reactor (hot) system. This paper presents an overview of the research performed on a cold flow model and highlights the current status of the technology.     

基于流体诱发振动的非接触式湿气流流型识别(英文)

A novel noninvasive approach, based on flow-induced vibration, to the online flow regime identification for wet gas flow in a horizontal pipeline is proposed. Research into the flow-induced vibration response for the wet gas flow was conducted under the conditions of pipe diameter 50 mm, pressure from 0.25 MPa to 0.35 MPa, Lockhart-Martinelli parameter from 0.02 to 0.6, and gas Froude Number from 0.5 to 2.7. The flow-induced vibration signals were measured by a transducer installed on outside wall of pipe, and then the normalized energy features from different frequency bands in the vibration signals were extracted through 4-scale wavelet package transform. A “binary tree” multi-class support vector machine(MCSVM) classifier, with the normalized feature vector as inputs, and Gaussian radial basis function as kernel function, was developed to identify the three typical flow regimes in-cluding stratified wavy flow, annular mist flow, and slug flow for wet gas flow. The results show that the method can identify effec-tively flow regimes and its identification accuracy is about 93.3%. Comparing with the other classifiers, the MCSVM classifier has higher accuracy, especially under the case of small samples. The noninvasive measurement approach has great application prospect in online flow regime identification.     

喷动床中气体停留时间分布的研究

In a spouted bed of 80mm in ID and 1700mm in height, the gas residence time distributions at different radial positions in both spout and annular area were measured with five different kinds of particles as spouting material, air as spouting gas, and hydrogen as tracer. The effects of superficial gas velocity, operating pressure, particle size and its category on gas residence time distribution were discussed. It was found that the gas velocity profile in spout was more uniform than that in annulus. It could be concluded that the gas flow in the spout could be treated as a plug-flow, while that in the annulus inhibited a strong non-ideal flow behavior. Increasing the superficial gas velocity and decreasing the operating pressure, the particle density and its size gave rise to spouting disturbance, thus the measured tracer concentrations vs. time curves fluctuated. The variances of residence time distribution curves could be taken as a measure of the gas fluctuation degree.     

搅拌釡中层流流场的模拟

Stirred tanks are used extensively in process industry and one of the most commonly used impellers in stirred tanks is the R.ushton disk turbine. Surprisingly few data are available regarding flow and mixing in stirred-tank reactors with Rushton turbine in the laminar regime, in particular the laminar flow in baffled tanks.In this paper, the laminar flow field in a baffled tank stirred by a standard R.ushton turbine is simulated with the improved inner-outer iterative method. The non-inertial coordinate system is used for the impeller region, which is in turn used as the boundary conditions for iteration. It is found that the simulation results are in good agreement with previous experiments. In addition, the flow number and impeller power number calculated from the simulated flow field are in satisfactory agreement with experimental data. This numerical method allows prediction of flow structure requiring no experimental data as the boundary conditions and has the potential of being used to scale-up and design of related process equipment.