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系统综述了先进陶瓷快速无模成型技术及其最新研究进展,其中主要包括熔融沉积成型技术、喷墨打印成型技术、三维打印成型技术、分层实体成型技术、激光选区烧结成型以及立体光刻成型技术。最后论述了陶瓷快速无模成型技术所具有的独特优势和当前研究工作中面临的问题和挑战。 相似文献
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陶瓷凝胶注模成型技术及其应用研究 总被引:1,自引:0,他引:1
凝胶注模成型技术是一种近净尺寸陶瓷成型技术,它为解决陶瓷材料的加工成型问题提供了一条十分有效的工艺途径。介绍了陶瓷凝胶注模成型技术的基本原理和工艺过程,着重介绍了目前凝胶注模成型技术的应用研究。 相似文献
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凝胶注模成型技术是一种近净尺寸陶瓷成型技术,它为解决陶瓷材料的加工成型问题提供了一条十分有效的的工艺途径。介绍了陶瓷凝胶注模成型技术的基本原理和工艺过程,着重介绍了目前凝胶注模成型技术的应用研究。 相似文献
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陶瓷制造经历数千年历史,当前阻碍陶瓷材料进一步发展的关键之一是成型工艺技术没有突破。本文介绍了胶态成型,固体无模成型工艺及气态成型,对上述工艺的原理、工艺过程及特点进行比较,提出了陶瓷成型工艺的关键问题。并介绍了水基非塑性浆料的注射成型新工艺。 相似文献
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塑料管材连续双向拉伸技术 总被引:1,自引:0,他引:1
介绍六种塑料管材连续双向拉伸技术,包括压缩空气成型、口模拉伸成型、风冷却成型、模头胀拉成型、高压水成型和真空/压空成型,并对其成型方法、加工装置及用各种成型方法所制备的管材性能作了简单介绍。用连续双向拉伸技术生产的塑料管材周向性能和轴向性能都有所提高,而且运用该技术还能够提高生产率、节约原材料、降低成本。 相似文献
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先进陶瓷快速无模成型方法研究的进展 总被引:12,自引:2,他引:10
介绍了快速无模成型的发展历史和特点,重点介绍了激光选区烧结成型(Selective Laser Sintering,SLS)、三维打印成型(3Dimensional Printing,3DP)、熔融沉积成型(Fused Deposition of Ceramics,FDC)、分层制造成型(Laminated Object Manufacturing,LOM)、立体光刻成型9Stereilithography,SL)、喷墨打印成型(Ink-jet Printing,I-JP)、选区凝胶成型(Selective Gelation,SG)和激光选区气相沉积成型(Selective Area Laser Deposition,SALD)等8种先进陶瓷的成型方法,并分析了目前该技术产业化所面临的一些问题。 相似文献
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Annemarie Preiss Bo Su Simon Collins David Simpson 《Journal of the European Ceramic Society》2012,32(8):1575-1583
Ceramics with graded and continuously aligned open pores were investigated using a double-side cooling freeze casting setup. The ceramic preforms with tailored lamellae spacing (wavelength), wall thickness and graded pore structure were used to infiltrate with a second phase for the fabrication of graded interpenetrating phase composites. The effects of solid content, temperature setting and gradient, cooling rate and the introduction of electrophoretic deposition (EPD) on the freezing velocity of the ceramic suspension were analysed. On the bottom of the ceramic specimen, a dense layer was formed and tailored with the use of EPD. The ceramic was characterised by a graded open pore structure with wavelengths up to 115 μm and interconnected microstructure. The effect of solid content on the degree of supercooling and the effect of temperature gradient on the average freezing velocity were investigated. The addition of EPD before freeze casting affected significantly the microstructure, the wavelength decreased and the wavelength gradient became smaller compared to simple freeze casting. 相似文献
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Ice-mould freeze casting of porous ceramic components 总被引:2,自引:0,他引:2
Porous, hollow ceramic components were produced by freeze casting technique. For this purpose aqueous slurries with high solid contents were prepared which were stable against freezing down to at least −5 °C. Ice cores were made by coating steel components with freezing water which were subsequently dip-coated with the ceramic suspensions. After freeze drying which removes both, the ice core and the frozen suspension liquid, and sintering, ceramic components with a high amount of open porosity including steel parts could be achieved. As an example hydroxyapatite was used for showing the opportunities of the freeze casting technology among others for applications in the field of bone replacement. The influence of the solid content of the hydroxyapatite slurries on the ice crystal growth has been investigated by means of compact hydroxyapatite bodies which were prepared by freeze casting using ice moulds with cylindrical cavities. 相似文献
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Zhongliang Lu Kai Miao Weijun Zhu Yi Chen Yuanlin Xia Dichen Li 《Journal of the European Ceramic Society》2018,38(2):671-678
A new approach for the preparation of suspensions with a high solid loading and low viscosity by using irregular particles was proposed. These suspensions were prepared for the fabrication of multiscale ceramic components by gelcasting. Based on the Funk-Dinger function and fractal theory, the closest packing theory was applied to optimize the volume fractions of different particles. The maximum solid loading of slurries prepared for gelcasting was 62 vol%, and the viscosity at a shear rate of 100 s?1 was only 0.29 Pa s. By as-prepared suspensions, a decimeter-scale ceramic part with submillimeter features was fabricated successfully by gelcasting, which verify the feasibility of the proposed method. 相似文献
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Effect of Dispersants on the Rheological Properties and Slip Casting of Concentrated Alumina Slurry 总被引:6,自引:0,他引:6
Slip casting is one of the most common forming techniques used in the fabrication of ceramics. To obtain successful casting results, one need first to fully deagglomerate the ceramic powders and get concentrated slurries with good rheological properties. In this work, the rheological properties of concentrated alumina slurries were studied as functions of solid contents and quantities of two different dispersants, i.e., sodium pyrophosphate and diammonium hydrogen citrate. It was found that these properties could be satisfactorily related to the maximum packing fractions which were determined from sedimentation experiments. Our results also indicated that an optimum deflocculation process can always lead to optimal casting and sintering results. 相似文献
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Xuesong LuJulian R.G. Evans Steve N. Heavens 《Journal of the European Ceramic Society》2012,32(3):681-687
Tape casting is a low cost fabrication process for flat ceramic sheet and this paper demonstrates how it can be combined with vacuum forming to make α-alumina domes of 250-300 μm sintered thickness. The suspension formulation makes use of systems of double plasticizers and double solvents in a poly(methyl methacrylate) binder to provide plastic ceramic films by tape casting from which preforms for vacuum forming were cut. In order to retain the shape of vacuum formed domes during debinding and sintering, an initial low temperature anneal is needed. The study indicates that the ratio of plasticizers to binder and the particle size are two dominant parameters in influencing the elongational flow. The whole process provides a novel method to make thin ceramic domes. 相似文献
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《Ceramics International》2023,49(15):25216-25224
Ceramic cores are essential intermediate mediums in casting superalloy hollow turbine blades. The developing of additive manufacturing (AM) technology provides a new approach for the preparation of ceramic cores with complex structure. In this study, alumina oxide (Al2O3) ceramic cores with fine complex geometric shapes were fabricated by digital light processing (DLP) in high resolution. The maximum solid content of 70 vol% of ceramic slurry was adopted in the printing process, which is important for the regulation of deformations and mechanical properties. The effects of the printing parameters, including exposure intensity, printing layer thickness and sintering temperature on the microstructures and mechanical properties of printed samples were investigated. The decrease of residual stress and similar shrinkage in X, Y, and Z directions could be obtained by adjusting the printing parameters, which are crucial to prepare complex ceramic cores with high quality. Besides, the flexure strength and open porosity of ceramic cores reached 34.84 MPa and 26.94%, respectively, which were supposed to meet the requirement of ceramic cores for the fabrication of superalloy blades. 相似文献
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《Ceramics International》2022,48(11):15218-15226
We prepare bimodal particle size photo-curable ceramic pastes with high solid loadings (up to 65 vol %) and fabricate porous alumina ceramic cores with complex shapes via ceramic stereolithography (Cer-SLA) 3D printing technique. The sintering temperature is carefully selected, ranging from 1500 °C to 1650 °C, and a high holding time (>4 h) is applied to guarantee that the materials can withstand the subsequent high temperature (>1500 °C) casting process for single-crystal nickel-based superalloy hollow turbine blades. Herein, the originally spherical fine particles are found to become platelet-like after sintering, and the forming mechanism is discussed in detail. In addition, we explore the influence of platelet-like particles, coarse particles and sintering process on the microstructural evolution of alumina particles, and reveal the relationship between microstructure and properties of ceramic cores. These results illustrate that the proposed materials for SLA 3D printing exhibit a great potential in the fabrication of complex-shaped alumina ceramic cores for high-precision investment casting, e.g., manufacturing single-crystal nickel-based superalloy hollow turbine blades for an advanced aircraft engine. 相似文献