Improvement of ammonia removal in activated sludge process with feedforward-feedback aeration controllers.

In the paper three linear aeration controllers that can be easily implemented are presented and evaluated on the activated sludge process pilot plant. Controllers differ according to the information that is used about the process, which can be oxygen in the last aerobic reactor, ammonia in the last aerobic reactor and ammonia in the influent. The aeration controllers that are addressed are: oxygen cascade PI controller, ammonia cascade PI controller and ammonia feedforward-cascade PI controller. Experiments show that, in comparison with the oxygen cascade PI controller, the ammonia cascade PI controller allows better control of effluent ammonia and airflow savings of around 23%, while the ammonia feedforward-cascade PI controller gives the best reduction of ammonia peaks and can save up to 45% of the airflow.     

Automatic control for do and pH in the activated sludge process in a coke wastewater treatment plant

The objective of this study is to develop an automatic control system for dissolved oxygen (DO) and pH of the activated sludge process in a coke wastewater treatment plant. A discrete type autotuned proportional-integral (PI) controller using an auto-regressive exogenous (ARX) model as a process model was developed to maintain the DO concentration in aerators by controlling the speed of surface aerators. Also a nonlinear pH controller using the titration curve was used to control the pH of influent wastewater. This control system was tested in a pilot scale plant. During this pilot plant experiment, there was small deviation of pH and the electric power consumption of surface aerators was reduced up to 70% with respect to the full operation when the DO set point was 2 mg/1. For real plant operation with this system, the discrete PI controller showed good tracking for set point change. The electricity saving was more than 40% of the electricity consumption when considering surface aerators. As a result of maintaining the DO constantly at the set point by the automatic control system, the fluctuation of effluent quality was decreased and overall improvement of the effluent water quality was achieved.     

Improving oxygen concentration control in activated sludge process with estimation of respiration and scheduling control.

The paper presents an efficient and simple model-based method of on-line estimation of respiration from the current values of dissolved oxygen concentration and airflow signals. Fast estimation of respiration is important because respiration appears as the most important disturbance signal in the control of dissolved oxygen concentration, and could therefore be used for improving control efficiency. A parameter scheduling PI (proportional and integral) control scheme is proposed, where the estimated respiration signal is used for scheduling of the PI controller parameters, by using local linearization of the process dynamics. The performance of the scheduling controller is compared to a conventional PI controller in simulation using the COST simulation benchmark, and experimentally on an activated sludge process pilot plant.     

ph and Mg/Ca control for biological treatment of an offensive flavour (2-MIB)

From a series of experimental observations, it was found that removal rates of the offensive flavor 2-methylisoborneol(2-MIB) and ammonia by a biological treatment for water supply were rather unstable and that the removal rates of them often became reverse such as low removal in 2-MIB and high removal of ammonia. One reason for the reverse phenomenon was found that the affinities of sludge around bacteria with 2-MIB and ammonia often became reversed. The affinities of sludge with 2-MIB and ammonia were found to be changeable depending upon pH along with magnesium (Mg) and calcium (Ca) concentrations in sludge. From these findings, control of pH and magnesium calcium ratio (Mg/Ca) of raw water was recommended for simultaneous and stable removal of 2-MIB and ammonia. From plant scale experiments equipped with automatic pH controller, the effects of pH and Mg/Ca control for biological treatment of 2-MIB and ammonia were observed in a biological activated filtration. Here, a biological activated carbon filtration means a longer filtration than 40 to 50 days from the beginning. The obtained results were almost as expected, showing high removal rates of both 2-MIB and ammonia.     

Nitrogen removal from pharmaceutical manufacturing wastewater with high concentration of ammonia and free ammonia via partial nitrification and denitrification.

In this study, laboratory-scale experiments were conducted applying a Sequencing Batch Reactor (SBR) activated sludge process to a wastewater stream from a pharmaceutical factory. Nitrogen removal can be achieved via partial nitrification and denitrification and the efficiency was above 99% at 23 degrees C+/-1. The experimental results indicated that the nitrite oxidizers were more sensitive than ammonia oxidizers to the free ammonia in the wastewater. The average accumulation rate of nitrite was much higher than that of nitrate. During nitrogen removal via the nitrite pathway, the end of nitrification and denitrification can be exactly decided by monitoring the variation of pH. Consequently, on-line control for nitrogen removal from the pharmaceutical manufacturing wastewater can be achieved and the cost of operation can be reduced.     

Supervisory control strategies for the new WWTP of Galindo-Bilbao: the long run from the conceptual design to the full-scale experimental validation.

This paper presents the theoretical basis and the main results obtained during the development and full-scale experimental validation of the new supervisory control strategy designed for the Galindo-Bilbao wastewater treatment plant (WWTP). The different phases of the project have been carried out over the last 8 years, combining model simulations, pilot-plant experimentation and full-scale validation. The final control strategy combines three complementary control loops to optimise the nitrogen removal in pre-denitrifying activated sludge plants. The first controller was designed to maintain the average concentration of the ammonia in the effluent via the automatic selection of the most appropriate DO set point in the aerobic reactors. The second control loop optimises the use of the denitrification potential and finally, the third control loop maintains the selected amount of biomass in the biological reactors by automatic manipulation of the wastage rate. Mobile-averaged windows have been implemented to incorporate commonly used averaged values in the control objectives. The performance of the controllers has been successfully assessed through the full-scale experimental validation in one of the lines of the WWTP.     

Intelligent control system based on blackboard concept for wastewater treatment processes

An intelligent control system for wastewater treatment processes has been developed and applied to full-scale, high-rate, activated sludge process control. In this control system, multiple software agents that model the target system using their own modeling method collaborate by using data stored in an abstracted database named ‘blackboard’. The software agents, which are called ‘expert modules’, include a fuzzy expert system, a fuzzy controller, a theoretical activated sludge model, and evaluators of raw data acquired by various online sensors including a respirometer. In this paper, the difficulties of controlling an activated sludge system by using a single conventional strategy are briefly reviewed, then our approach to overcome these difficulties by using multiple modeling methods in the framework of an ‘intelligent control system’ is proposed. Case studies of applications to a high-rate activated sludge process that treats BOD and nitrogen of human excrement are also presented.     

The discharged excess sludge treated by Oligochaeta.

To overcome unstable worm growth, a new worm-reactor was developed for oligochaete growth. The bench scale of this worm-reactor was used to treat the discharged excess sludge from a pilot activated sludge system, and experiments were carried out to investigate the sludge reduction induced by Oligochaeta. Due to difficult getting free-swimming worms such as Aeolosoma hemprichicii and Nais elinguis, Tubifex tubifex was thus selected and inoculated in Reactor 1 at the start-up phase except the control reactor (Reactor 2). Tubifex occurred in Reactor 1 throughout the operation period after its inoculation, and mainly attached on the carriers and aggregated on the bottom of the worm-reactor. Free-swimming worms such as Aeolosoma hemprichicii, Nais elinguis, and Aulophorus furcatus were found in both reactors since the 35th day. Microscopic investigation showed that these free-swimming worms naturally produced in the pilot activated sludge system, and entered into both reactors along the discharged sludge. Results clearly showed that the average sludge reduction in Reactor 1 was 59%, much higher than that in the control. The characteristics of sludge settling was improved by worm growth, but was not too much. High ammonia nitrogen concentration in influent sludge was toxic to worms, and then inhibited worm growth. Both the total inorganic nitrogen and phosphorus releases into effluent sludge were observed in Reactor 1, but such increases were not heavy.     

A comparison between model and rule based control of a periodic activated sludge process

Two strategies for control of nitrogen removal in an alternating activated sludge plant are compared. One is based on simple model predictions determining the cycle length at the beginning of each cycle. The other is based on simple rules relating present ammonia and nitrate concentrations. Both strategies are close in efficiency measured as effluent total (inorganic) nitrogen and both perform better than using fixed phase lengths for a test scenario describing a typical dry weather diurnal variation. After modifying the criterion functions of the rule based strategy the two strategies are found to produce equivalent controls, which means that the optimal criteria of the model based strategy can be fulfilled without the need for model predictions.     

Start up of deammonification process in one single SBR system.

A process for autotrophic nitrogen removal named aerobic/anoxic deammonification wherein NH4+ is oxidized by nearly 50% to NO2- and subsequently the ammonia is converted together with the nitrite to molecular nitrogen (N2 gas), has come to full-scale application within the last few years. In this research, sludge from a biological rotation disk located at a landfill leachate plant at Mechernich, Germany, which is capable of performing the deammonification process, was used as seed sludge for acclimating deammonification activities in laboratory scale batch-reactors. In parallel, the same tests were performed with normal activated sludge. Research results indicated that deammonification activities could be obtained from the seeded reactor and also, with limited performance, from normal activated sludge in a single SBR system after several months acclimation. It was also seen that oxygen is an important factor that influences the deammonification from both the acclimatization process and process running. Further results were approved that report an impact of nitrite as a process intermediate on the closely related process of anaerobic ammonia oxidation ("Anammox"). However, limiting concentrations on a bacteria population performing deammonification were found to be different to those reported for a pure Anammox-culture. Also the influence of another intermediate, hydrazine, was tested for speeding up the acclimating process by inducing the deammonification activities and recovering the activities of deammonification from nitrite inhibition.     

生物接触氧化流化床处理氨氮污水的实验研究

为了提高生物接触氧化流化床处理氨氮污水的脱氮效果,采用生物接触氧化流化床在自然温度下处理人工配制模拟生活污水实验的方法,研究了氨氮污水脱氮处理的可行性、方法与效果。实验结果表明:氨氮被氧化成硝酸可由两类独立的细菌分别催化完成;反应的适宜温度为20~35℃;亚硝酸菌的最适pH值为7~8.5之间,硝酸菌为6~7.5;亚硝酸菌和硝酸菌溶解氧质量浓度在0.5 mg/L以上才能取得较好的硝化效果。反应器内填料粒径在10 mm左右有利于提高氨氮的去除效率;间歇式进水方式使活性污泥具有良好的沉降性,可为氨氮的去除提供良好的环境条件。     

Model-based control of the substrate concentration in an aeration basin using the wastewater level

This paper deals with the minimal-cost control of the modified activated sludge process with varying level of wastewater in the aerator tank. The model-based adaptive controller of the effluent substrate concentration, basing on the substrate consumption rate and manipulating the effluent flow rate outcoming from the aerator tank, is proposed and its performance is compared with conventional PI controller and open loop behavior. Since the substrate consumption rate is not measurable on-line, the estimation procedure on the basis of the least-square method is suggested. Finally, it is proved that cooperation of the DO concentration controller with the adaptive controller of the effluent substrate concentration allows the process to be operated at minimum costs (low consumption of aeration energy).     

Pre-ozonation in the activated sludge process: fate of nitrogen species

The objective of this research was to include ozonation prior to an activated sludge treatment and investigate the effect on the nitrogen species, their fate and the consequences of this oxidation upon the biomass. Three parallel treatment systems were used: the base system, where feed went directly to the activated sludge reactor, and two others, where the influent was ozonated at two different dosages, 15 and 25 mg/L of influent, prior to the biological reactors. The results from the ozonation chamber show a high oxidation capacity of the entering ammonia and organic nitrogen, proportional to the ozone dose. The oxidation product was nitrate. No de-nitrification was expected because a high oxygen concentration (4 mg/L) was maintained in the reactors. The reactors receiving ozonated influent showed a lower assimilation of nitrogen by the biomass. The sludge nitrogen content resulted in 11, 9.3 and 7.4% dry-weight corresponding to no-ozone, low ozone and high ozone dosages, respectively. In spite of the lower ammonia available in the ozonated flows, the corresponding reactors showed a higher specific nitrification rate. The ozonated system also performed better in terms of chemical oxygen demand (COD) and biochemical oxygen demand (BOD5) removals, besides showing a higher true biomass yield coefficient.     

Iterative design of a nitrate controller using an external carbon source in an activated sludge process

More stringent effluent and cost requirements are increasing the need for better control of wastewater treatment plants. In an activated sludge process, the nitrogen removal efficiency may be improved by adding an external carbon source. In this paper, automatic control of the nitrate level by regulating external carbon flow is discussed. More specifically, an iterative tuning procedure for the controller is outlined. Iterative controller design schemes aim at tuning high performance controllers of low complexity using closed loop data. The basic strategy used in this paper is an iterative pole placement controller design procedure. The suggested approach is compared with conventional design in a simulation study.     

Anammox brings WWTP closer to energy autarky due to increased biogas production and reduced aeration energy for N-removal.

Fifty years ago when only BOD was removed at municipal WWTPs primary clarifiers were designed with 2-3 hours hydraulic retention time (HRT). This changed with the introduction of nitrogen removal in activated sludge treatment that needed more BOD for denitrification. The HRT of primary clarification was reduced to less than one hour for dry weather flow with the consequence that secondary sludge had to be separately thickened and biogas production was reduced. Only recently the ammonia rich digester liquid (15-20% of the inlet ammonia load) could be treated with the very economic autotrophic nitritation/anammox process requiring half of the aeration energy and no organic carbon source compared to nitrification and heterotrophic denitrification. With the introduction of this new innovative digester liquid treatment the situation reverts, allowing us to increase HRT of the primary clarifier to improve biogas production and reduce aeration energy for BOD removal and nitrification at similar overall N-removal.     

Upgrading of Borås wastewater treatment plant based on intelligent process and operation control

Boras wastewater treatment plant is being upgraded to comply with the new effluent standards for nitrogen. Three different configurations have been tested in parallel in full scale in the existing activated sludge plant The Biodenitro operated line showed the best performance because of the flexible adjustment of the nitrification and denitrification capacity. The adjustment was made off-line with the aid of continuous ammonia and nitrate measurements. On-line sensors are now installed permanently at Boris wastewater treatment plant and will be used for on-line dynamic control of the nitrogen removal in a Biodenitro configuration. The plant capacity will be further increased by Killing in the aeration tanks in situations with high hydraulic load.     

Pilot-scale studies on biological treatment of hypersaline wastewater at low temperature.

In order to investigate the feasibility of biological treatment of hypersaline wastewater produced from toilet flushing with seawater at low temperature, pilot-scale studies were established with plug-flow activated sludge process at low temperature (5-9 degrees C) based on bench-scale experiments. The critical salinity concentration of 30 g/L, which resulted from the cooperation results of the non-halophilic bacteria and the halophilic bacteria, was drawn in bench-scale experiments. Pilot-scale studies showed that high COD removal efficiency, higher than 80%, was obtained at low temperature when 30 percent seawater was introduced. The salinity improved the settleability of activated sludge, and average sludge value dropped down from 38% to 22.5% after adding seawater. Seawater salinity had a strong negative effect on notronomonas and nitrobacter growth, but much more on the nitrobacter. The nitrification action was mainly accomplished by nitrosomonas. Bench-scale experiments using two SBRs were carried out for further investigation under different conditions of salinities, ammonia loadings and temperatures. Biological nitrogen removal via nitrite pathway from wastewater containing 30 percent seawater was achieved, but the ammonia removal efficiency was strongly related not only to the influent ammonia loading at different salinities but also to temperature. When the ratio of seawater to wastewater was 30 percent, and the ammonia loading was below the critical value of 0.15 kgNH4+-N/(kgMLSS.d), the ammonia removal efficiency via nitrite pathway was above 90%. The critical level of ammonia loading was 0.15, 0.08 and 0.03 kgNH4+-N/(kgMLSS.d) respectively at the different temperature 30 degrees C, 25 degrees C and 20 degrees C when the influent ammonia concentration was 60-80 mg/L and pH was 7.5-8.0.     

Multivariable modeling and control of an activated sludge process

This paper contains two contributions. First it is shown, in a simulation study using the IAWQ model, that a linear multivariable time-invariant state-space model can be used to predict the ammonium and nitrate concentration in the last aerated zone in a pre-denitrifying activated sludge process. Secondly, using the estimated linear model, a multivariable linear quadratic (LQ) controller is designed and used to control the ammonium and nitrate concentration.     

Modeling ammonia removal in aerated facultative lagoons.

A mechanistic model has been developed to model ammonia removal in aerated facultative lagoons. Flow is modeled through the water column by a continuously stirred tank reactor and exchanges between the sludge layer and the water column are simulated by a solids separator. The biological model is based on an activated sludge model with reactions added for anaerobic bacterial growth and degradation of inert organic material. Results show that the model is able to predict seasonal variation in ammonia removal as well as sludge accumulation in the lagoons.     

Biological treatment of sludge digester liquids.

Nitrogen removal in side stream processes offers a good potential for upgrading wastewater treatment plants (WWTPs) that need to meet stricter effluent standards. Removing nutrients from these internal process flows significantly reduces the N-load to the main treatment plant. These internal flows mainly result from the sludge processing and have a high temperature and a high concentration of ammonia. Therefore, the required reactor volumes as well as the required aerobic SRT are small. Generally, biological treatment processes are more economical and preferred over physical-chemical processes. Recently, several biological treatment processes have been introduced for sludge water treatment. These processes are available now on the activated sludge market (e.g. SHARON, ANAMMOX and BABE processes). The technologies differ in concept and in the limitations guiding the application of these processes for upgrading WWTPs. This paper reviews and compares different biological alternatives for nitrogen removal in side streams. The limitations for selecting a technology from the available ones in the activated sludge market are noted and analysed. It is stressed that the choice for a certain process is based on more aspects than pure process engineering arguments.