First and second law thermodynamic analysis of a single and dual-stage ignition biomass downdraft gasifier

The dual-stage ignition biomass downdraft gasifier is an enormous tar reduction technology as against a single-stage ignition biomass gasification. Exergetic analysis of the system guides toward a possible performance enhancement. In dual-stage gasification, around 67.76% of input exergy is destructed in the several components, while 9.16% is obtained as a useful exergy output and 24.34% is found to be as a useful energy output there. The entire unit was assessed with a progressively rising electric load from 15.24 kW to 38.86 kW. The enhanced producer gas quality comes from 57% combustible gas with a higher heating value of 6.524 MJ/Nm³ and tar content of 7 mg/Nm³ after the paper filter, whereas the biomass consumption rate is 58 kg/h at the greatest load with the grate temperature of 1310–1370 °C. The samples of exhaust gas emissions are obtained environmentally favorable. The results even described that the dual-stage ignition biomass downdraft gasifier has significantly greater energetic and exergetic efficiency as compared to the single-stage gasifier.     

Hydrogen-rich gas production from biomass air and oxygen/steam gasification in a downdraft gasifier

Biomass gasification is an important method to obtain renewable hydrogen. However, this technology still stagnates in a laboratory scale because of its high-energy consumption. In order to get maximum hydrogen yield and decrease energy consumption, this study applies a self-heated downdraft gasifier as the reactor and uses char as the catalyst to study the characteristics of hydrogen production from biomass gasification. Air and oxygen/steam are utilized as the gasifying agents. The experimental results indicate that compared to biomass air gasification, biomass oxygen/steam gasification improves hydrogen yield depending on the volume of downdraft gasifier, and also nearly doubles the heating value of fuel gas. The maximum lower heating value of fuel gas reaches 11.11 MJ/N m³ for biomass oxygen/steam gasification. Over the ranges of operating conditions examined, the maximum hydrogen yield reaches 45.16 g H₂/kg biomass. For biomass oxygen/steam gasification, the content of H₂ and CO reaches 63.27–72.56%, while the content of H₂ and CO gets to 52.19–63.31% for biomass air gasification. The ratio of H₂/CO for biomass oxygen/steam gasification reaches 0.70–0.90, which is lower than that of biomass air gasification, 1.06–1.27. The experimental and comparison results prove that biomass oxygen/steam gasification in a downdraft gasifier is an effective, relatively low energy consumption technology for hydrogen-rich gas production.     

Integrated catalytic adsorption (ICA) steam gasification system for enhanced hydrogen production using palm kernel shell

This paper investigates the integrated catalytic adsorption (ICA) steam gasification of palm kernel shell for hydrogen rich gas production using pilot scale fluidized bed gasifier under atmospheric condition. The effect of temperature (600–750 °C) and steam to biomass ratio (1.5–2.5 wt/wt) on hydrogen (H₂) yield, product gas composition, gas yield, char yield, gasification and carbon conversion efficiency, and lower heating values are studied. The results show that H₂ hydrogen composition of 82.11 vol% is achieved at temperature of 675 °C, and negligible carbon dioxide (CO₂) composition is observed at 600 °C and 675 °C at a constant steam to biomass ratio of 2.0 wt/wt. In addition, maximum H₂ yield of 150 g/kg biomass is observed at 750 °C and at steam to biomass ratio of 2.0 wt/wt. A good heating value of product gas which is 14.37 MJ/Nm³ is obtained at 600 °C and steam to biomass ratio of 2.0 wt/wt. Temperature and steam to biomass ratio both enhanced H₂ yield but temperature is the most influential factor. Utilization of adsorbent and catalyst produced higher H₂ composition, yield and gas heating values as demonstrated by biomass catalytic steam gasification and steam gasification with in situ CO₂ adsorbent.     

Gasification and power generation characteristics of woody biomass utilizing a downdraft gasifier

Energy utilization from biomass resources has started to attract public attention as a method to reduce CO₂ emissions. In this study, the characteristics of syngas production from biomass gasification were investigated in a downdraft gasifier that was combined with a small gas engine system for power generation. Syngas temperatures from the gasifier were maintained at a level of 700-1000 °C. When the air ratio for gasification was 0.3-0.35, the low heating value of syngas was 1100-1200 kcal Nm⁻³ and the cold gas efficiency 69-72%. Tar concentration in raw syngas was around 3.9-4.4 g Nm⁻³. Syngas combustion in the gas engine after purification showed that HC concentration was below 200 ppm, and NOx concentration was below 40 ppm in the exhaust gas.     

Effect of the type of gasifying agent on gas composition in a bubbling fluidized bed reactor

It is commonly accepted that gasification of coal has a high potential for a more sustainable and clean way of coal utilization. In recent years, research and development in coal gasification areas are mainly focused on the synthetic raw gas production, raw gas cleaning and, utilization of synthesis gas for different areas such as electricity, liquid fuels and chemicals productions within the concept of poly-generation applications. The most important parameter in the design phase of the gasification process is the quality of the synthetic raw gas that depends on various parameters such as gasifier reactor itself, type of gasification agent and operational conditions. In this work, coal gasification has been investigated in a laboratory scale atmospheric pressure bubbling fluidized bed reactor, with a focus on the influence of the gasification agents on the gas composition in the synthesis raw gas. Several tests were performed at continuous coal feeding of several kg/h. Gas quality (contents in H₂, CO, CO₂, CH₄, O₂) was analyzed by using online gas analyzer through experiments. Coal was crushed to a size below 1 mm. It was found that the gas produced through experiments had a maximum energy content of 5.28 MJ/Nm³ at a bed temperature of approximately 800 °C, with the equivalence ratio at 0.23 based on air as a gasification agent for the coal feedstock. Furthermore, with the addition of steam, the yield of hydrogen increases in the synthesis gas with respect to the water–gas shift reaction. It was also found that the gas produced through experiments had a maximum energy content of 9.21 MJ/Nm³ at a bed temperature range of approximately 800–950 °C, with the equivalence ratio at 0.21 based on steam and oxygen mixtures as gasification agents for the coal feedstock. The influence of gasification agents, operational conditions of gasifier, etc. on the quality of synthetic raw gas, gas production efficiency of gasifier and coal conversion ratio are discussed in details.     

Hydrogen-rich gas production from biomass steam gasification in an updraft fixed-bed gasifier combined with a porous ceramic reformer

This paper investigates the hydrogen-rich gas produced from biomass employing an updraft gasifier with a continuous biomass feeder. A porous ceramic reformer was combined with the gasifier for producer gas reforming. The effects of gasifier temperature, equivalence ratio (ER), steam to biomass ratio (S/B), and porous ceramic reforming on the gas characteristic parameters (composition, density, yield, low heating value, and residence time, etc.) were investigated. The results show that hydrogen-rich syngas with a high calorific value was produced, in the range of 8.10–13.40 MJ/Nm³, and the hydrogen yield was in the range of 45.05–135.40 g H₂/kg biomass. A higher temperature favors the hydrogen production. With the increasing gasifier temperature varying from 800 to 950 °C, the hydrogen yield increased from 74.84 to 135.4 g H₂/kg biomass. The low heating values first increased and then decreased with the increased ER from 0 to 0.3. A steam/biomass ratio of 2.05 was found as the optimum in the all steam gasification runs. The effect of porous ceramic reforming showed the water-soluble tar produced in the porous ceramic reforming, the conversion ratio of total organic carbon (TOC) contents is between 22.61% and 50.23%, and the hydrogen concentration obviously higher than that without porous ceramic reforming.     

Effect of design and operating parameters on the gasification process of biomass in a downdraft fixed bed: An experimental study

The main objective of this paper is to study the effect of design and operating parameters, mainly reactor geometry, equivalence ratio and biomass feeding rate, on the performance of the gasification process of biomass in a three air stage continuous fixed bed downdraft reactor. The gasification of corn straw was carried out in the gasifier under atmospheric pressure, using air as gasifying agent. The results demonstrated that due to the three stage of air supply, a high and uniform temperature was achieved in the oxidation and reduction zones for better tar cracking. The designing of both the air supply system and rotating grate avoided bridging and channeling. The gas composition and tar yield were affected by the parameters including equivalence ratio (ER) and biomass feeding rate. When biomass feeding rate was 7.5 kg/h and ER was 0.25–0.27, the product gas of the gasifier attained a good condition with lower heating value (LHV) about 5400 kJ/m³ and cold gas efficiency about 65%. An increase in equivalence ratio led to higher temperature which in turn resulted in lower tar yield which was only 0.52 g/Nm³ at ER = 0.32. Increasing biomass feeding rate led to higher biomass consumption rate and process temperature. However, excessively high feeding rate was unbeneficial for biomass gasification cracking and reforming reactions, which led to a decrease in H₂ and CO concentrations and an increase in tar yield. When ER was 0.27, with an increase of biomass feeding rate from 5.8 kg/h to 9.3 kg/h, the lower heating value decreased from 5455.5 kJ/Nm³ to 5253.2 kJ/Nm³ and tar yield increased from 0.82 g/Nm³ to 2.78 g/Nm³.     

Experimental study on biomass gasification in a double air stage downdraft reactor

This work presents an experimental study of the gasification of a wood biomass in a moving bed downdraft reactor with two-air supply stages. This configuration is considered as primary method to improve the quality of the producer gas, regarding its tar reduction. By varying the air flow fed to the gasifier and the distribution of gasification air between stages (AR), being the controllable and measurable variables for this type of gasifiers, measuring the CO, CH₄ and H₂ gas concentrations and through a mass and energy balance, the gas yield and its power, the cold efficiency of the process and the equivalence ratio (ER), as well as other performance variables were calculated. The gasifier produces a combustible gas with a CO, CH₄ and H₂ concentrations of 19.04, 0.89 and 16.78% v respectively, at a total flow of air of 20 Nm³ h⁻¹ and an AR of 80%. For these conditions, the low heating value of the gas was 4539 kJ Nm⁻³. Results from the calculation model show a useful gas power and cold efficiency around 40 kW and 68%, respectively. The resulting ER under the referred operation condition is around 0.40. The results suggested a considerable effect of the secondary stage over the reduction of the CH₄ concentration which is associated with the decreases of the tar content in the produced gas. Under these conditions the biomass devolatilization in the pyrolysis zone gives much lighter compounds which are more easily cracked when the gas stream passes through the combustion zone.     

Modeling of air gasification of dark fermentation digestate in a downdraft gasifier

The paper presents the results of numerical simulation of the gasification process in a downdraft gasifier to produce syngas with high hydrogen content. For the first time, the possibility of using dark fermentation digestate as a feedstock for thermochemical conversion using air as an oxidizer at equivalence ratio (ER) of 0.45, 0.55 and 0.65 was investigated. Modeling of the gasification process was carried out in the software package Comsol Multiphysics. As a result of numerical studies, the concentrations of the main components of the syngas were obtained. The syngas yield at air gasification was 1.8 m³/kg. At the same time, the combustion heat of the generated gas varied from 3.1 to 3.9 MJ/m³ with the molar ratio (MR) being in the range from 3.1 to 3.9. The maximum content of hydrogen (26.94%) in syngas was achieved at an ER of 0.45. The hydrogen production efficiency HPE ranged from 23.8 to 27.3%. The thermal power that can be obtained from the syngas ranges from 47 to 59 kW. Carbon conversion efficiency coefficient (CCE) was 23.6–28.8%. Based on the design calculation, the main geometric parameters of a downdraft gasifier for the production of syngas from anaerobic digestates were obtained.     

Non-catalytic autothermal gasification of woody biomass

The non-catalytic autothermal gasification of woody biomass with air and steam mixtures is thermodynamically and experimentally investigated. A laboratory-scale fixed-bed downdraft reactor was used to gasify fine-grained woody biomass particles (German conifer, mean particle size = 133.7 μm) at atmospheric pressure and at 900-1020 K, with an equivalence ratio (ER) in the range 0.3-0.4 and a steam-to-biomass ratio (SB) in the range 0-0.6. The gasification efficiency and carbon conversion peaked at 35% and 83%, respectively, for ER = 0.4 and SB = 0.6. Hydrogen yield increased with both ER and SB within the ranges considered. The corresponding volumetric lower heating value of the dry gaseous product varied from 2.0 to 3.4 MJ/Nm³.     

Experimental investigation on gasification characteristic of high lignin biomass (Pongamia shells)

Pongamia residue (shells) is the byproduct from the biodiesel processing industry, which is a lignocellulosic biomass material. It is not suitable as feedstock in downdraft wood gasifier due to low bulk density (146 kg/m³) of shells as compared to wood (more than 350 kg/m³). Pelletization and gasification of pelletized shells was carried out in the present work. The heat transfer analysis in pellets of 17 mm and 11.5 mm was also carried out to evaluate thermal properties of this biomass. Shell pellets of 17 mm and 11.5 mm diameter and length in the range of 10–60 mm were gasified in a 20 kW_e downdraft wood gasifier. The complete gasification of pellets with 17 mm diameter could not be achieved because of less porosity and presence of larger thermal gradient within the pellets. The gasification efficiency was 73% for 17 mm diameter pellets which is lower than that of 11.5 mm diameter pellets which was 95%. The calorific value of producer gas generated from smaller diameter pellets was higher (4.66 MJ/N m³) as compared to larger diameter pellets (3.98 MJ/N m³). Tar formation during gasification of smaller diameter pellets was low as compared to larger diameter pellets.     

Characteristics of cyclone gasification of rice husk

The gasification characteristics of the rice husk were studied in a cyclone gasifier using air as the gasifying medium to generate the fuel gas with available heating value and less tar content. The influence of equivalence ratio on temperature profiles, composition and low heating value of the produced gas, tar content, carbon conversion and cold gas efficiency was investigated. The equivalence ratios considered in this study were 0.20–0.32. The results show that the optimal equivalence ratio is 0.29 and the maximum temperature of gasification should be lower than 1000 °C. In order to optimize the performance of the cyclone gasifier, the main body of the gasifier was lengthened and air staged gasification was carried out. The low heating value of the produced gas, carbon conversion, cold gas efficiency and tar content are 4.72 MJ/Nm³, 57.5%, 37.3% and 1.85 g/Nm³, respectively.     

Production of hydrogen energy through biomass (waste wood) gasification

Biomass gasification, conversion of solid carbonaceous fuel into combustible gas by partial combustion, is a prominent technology for the production of hydrogen from biomass. The concentration of hydrogen in the gas generated from gasification depends mainly upon moisture content, type and composition of biomass, operating conditions and configuration of the biomass gasifier. The potential of production of hydrogen from wood waste by applying downdraft gasification technology is investigated. An experimental study is carried out using an Imbert downdraft biomass gasifier covering a wide range of operating parameters. The producer gas generated in the downdraft gasifier is analyzed using a gas chromatograph (NUCON 5765) with thermal conductivity detector (TCD). The effects of air flow rate and moisture content on the quality of producer gas are studied by performing experiments. The performance of the biomass gasifier is evaluated in terms of equivalence ratio, composition of producer gas, and rate of hydrogen production.     

Gasification performance of olive pomace in updraft and downdraft fixed bed reactors

This study aims to investigate the gasification potential of olive pomace with using different fixed-bed gasifier systems. Olive pomace as a dried form was supplied from a chemical industry plant working on olive oil soap, located in Izmir, Türkiye. After a complete characterization of olive pomace, gasification experiments by using fixed bed reactor systems were done at three different gasifier temperatures as 700, 800 and 900 °C. As a gasification agent, dry air was used with four different flowrates (0.4, 0.2, 0.1, 0.05 L/min) while pure oxygen experiments were carried out with a flow rate of 0.01 L/min. Syngas with H₂ content of 48% and 45% (volumetric) were obtained in updraft and downdraft gasifiers, respectively, by using dried air as a gasifying agent. Heating value of syngas was around 12.4 MJ/Nm³. In the pure oxygen atmosphere, H₂ contents of the syngas were measured as 53% and 39%vol. In the updraft and downdraft gasifiers. This paper presents the research results on the olive pomace gasification study as a part of a large-scale research project and discuss them in the context of hydrogen production from the fixed bed reactors.     

750 kW生物质燃料下吸式气化炉的设计

目前推广的生物质气化集中供气系统的用户规模大都在100—200户左右．这种小型的供气系统只能满足单一的炊事用气需求，而且系统的单位建设成本高。下吸式气化炉是生物质气化集中供气系统中的核心设备，建设中等规模的生物质气化集中供气系统的关键技术是对下吸式气化炉进行设计，文中介绍了750kW生物质燃料下吸式气化炉的设计过程。     

Novel hydrogen‐rich gas production by steam gasification of biomass in a research‐scale rotary tubular helical coil gasifier

The concept of biomass steam gasification offers platform for production (i) of hydrogen, (ii) hydrocarbons and (iii) value added chemicals. Majority of these developments are either in nascent or in pilot/demonstration stage. In this context, there exists potential for hydrogen production via biomass steam gasification. Gaseous products of biomass steam gasification consist of large percentage of CO, CH₄ and other hydrocarbons, which can be converted to hydrogen through water‐gas‐shift reaction, steam reforming and cracking respectively. Although there are many previous research works showing the potential of production of hydrogen from biomass in a two stage process, challenges remain in extended biomass and char gasification so as to reduce the amount of carbon in the residual char as well as improve conversion of heavy hydrocarbon condensates to hydrogen rich gas. In the current work, the characteristics of biomass steam gasification in an in‐house designed rotary tubular helical coil reactor at temperatures less than 850 °C, in the presence of superheated steam, were presented. The objectives were to obtain high carbon conversion in the primary biomass steam gasification step (upstream) and high product gas yield and hydrogen yield in the secondary fixed bed catalytic step (downstream). The influence of temperature, steam‐to‐biomass ratio and residence time on product gas yield in the rotary tubular helical coil gasifier was studied in detail using one of the abundantly available biomass sources in India‐rice husk. Further, enhancement of product gas yield and hydrogen yield in a fixed bed catalytic converter was studied and optimized. In the integrated pathway, a maximum gas yield of 1.92 Nm³/kg moisture‐free biomass was obtained at a carbon conversion efficiency of 92%. The maximum hydrogen purity achieved under steady state conditions was 53% by volume with a hydrogen yield of 91.5 g/kg of moisture‐free biomass. This study substantiates overall feasibility of production of high value hydrogen from locally available biomass by superheated steam gasification followed by catalytic conversion. Copyright © 2016 John Wiley & Sons, Ltd.     

Development and thermodynamic assessment of a novel solar and biomass energy based integrated plant for liquid hydrogen production

In this paper, a combined power plant based on the dish collector and biomass gasifier has been designed to produce liquefied hydrogen and beneficial outputs. The proposed solar and biomass energy based combined power system consists of seven different subplants, such as solar power process, biomass gasification plant, gas turbine cycle, hydrogen generation and liquefaction system, Kalina cycle, organic Rankine cycle, and single-effect absorption plant with ejector. The main useful outputs from the combined plant include power, liquid hydrogen, heating-cooling, and hot water. To evaluate the efficiency of integrated solar energy plant, energetic and exergetic effectiveness of both the whole plant and the sub-plants are performed. For this solar and biomass gasification based combined plant, the generation rates for useful outputs covering the total electricity, cooling, heating and hydrogen, and hot water are obtained as nearly 3.9 MW, 6584 kW, 4206 kW, and 0.087 kg/s in the base design situations. The energy and exergy performances of the whole system are calculated as 51.93% and 47.14%. Also, the functional exergy of the whole system is calculated as 9.18% for the base working parameters. In addition to calculating thermodynamic efficiencies, a parametric plant is conducted to examine the impacts of reference temperature, solar radiation intensity, gasifier temperature, combustion temperature, compression ratio of Brayton cycle, inlet temperature of separator 2, organic Rankine cycle turbine and pump input temperature, and gas turbine input temperature on the combined plant performance.     

Hydrogen gas yield and trace pollutant emission evaluation in automotive shredder residue (ASR) gasification using prepared oyster shell catalyst

This work examines the hydrogen gas yield and trace pollutants partitioning in automobile shredder residue (ASR) catalytic gasification by fixed bed and fluidized bed gasifier with controlling at equilibrium ratio (ER) 0.2, temperature 900 °C, and 5%–15% prepared catalyst addition. Oyster shell (OS) is a valuable resource due to its higher calcium content that it could prepare as a catalyst for enhancing the hydrogen production in ASR gasification. In the case of the fixed bed gasifier experiments, the highest lower heating value (LHV) and syngas production were found at 900 °C and 10% OS catalyst addition. The maximum H₂ and CO composition were 6.57% and 5.97%, respectively. The LHV of syngas was approximately 4.43 MJ/Nm³. The fluidized bed gasifier could provide a good ASR decomposition and heat transfer behavior. The syngas yield results indicated the maximum H₂ and CO composition were 12.12% and 10.59%, respectively. It was obviously showed that the syngas production and energy conversion efficiency were enhanced by applying fluidized bed gasifier. The maximum produced gas LHV was 10.77 MJ/Nm³ as well as the cold gas efficiency (CGE) of produced gas was 71.62%. On the other hand, the volatile sulfur and chlorine speciation formed in ASR gasification were mainly partitioned in the solid and/or liquid phase. It implied that tested OS catalysts could inhibit the volatile sulfur and chlorine speciation emission in the produced gas as well as enhance the produced gas quality. In summary, this research could provide basic insight into enhanced syngas production and quality in ASR catalytic gasification using the prepared OS catalyst.     

Exergy analysis of renewable light olefin production system via biomass gasification and methanol synthesis

The conceptual light olefin production system from biomass via gasification and methanol synthesis was simulated and its thermodynamic performance was evaluated through exergy analysis. The system was made up of gasification, gas composition adjustment, methanol synthesis, light olefin synthesis, steam & power generation and cooling water treatment. The in-depth exergy analysis was performed at the levels of system, subsystem and operation component respectively. The gasifier and the tail gas combustor were the main sources of irreversibility with exergy destruction ratios of 17.0% and 16.8% of the input exergy of biomass. The steam & power generation subsystem accounted for 43.4% of the overall exergy destruction, followed by 41.0% and 5.69% in the subsystems of gasification and gas composition adjustment respectively. The sensitivity evaluation of the operation parameters of gasifier indicates that the system efficiency could be improved by enhancing syngas yield and subsequent yield of light olefins. The overall exergetic efficiency of 30.5% is obtained at the mass ratios of steam to biomass and O₂-rich gas (95 vol%) to biomass (S/B and O/B) of 0.26 and 0.14 and gasification temperature at 725 °C.