Development of Ag-Sheathed Bi(2223) Tapes with Improved Microstructure and Homogeneity

The development of the fabrication process of Ag-sheathed Bi(2223) tapes has been carried out in order to improve their transport and mechanical properties, as required by the power applications which are so far under study. Critical current density values of 28 kA/cm² at 77 K have been achieved on long multifilamentary Bi(2223) tapes, with a fabrication process that has been successfully employed in the fabrication of samples longer than 50 m. The microstructure and homogeneity of Ag-sheathed multifilamentary Bi(2223) tapes has been markedly improved by employing an alternative deformation technique. In a substantial part of the fabrication process, swaging, drawing, and rolling have been replaced by deformation with an active turks-head machine, which allows the deformation of rectangular shaped wires. At present, critical current densities in excess of 25 kA/cm² at 77 K have been achieved on long samples prepared with this technique. Moreover, innovative filament configurations have been employed for the fabrication of square-shaped Bi(2223) wires with reduced anisotropy and with critical current densities exceeding 20 kA/cm² at 77 K.     

Effect of processing history on the properties of Ag-based tapes

The Bi-system tapes and coils were prepared by the powder-in-tube method. The effect of processing and heat treatment on the properties of the tapes and coils was studied. It is found that the shearing stress produced by the rolling process may destroy the 2223 phase, and the destroyed 2223 phase cannot be recovered by heat treatment, whereas the pressing stress produced by the uniaxial pressing process only makes the 2223 phase grains break, and the broken 2223 phase can be closed by the heat treatment. TheJ _c values of the rolling samples, pressing sample, and the coil with a diameter of 35 mm are over 1.3×10⁴, 2.5×10⁴, and 4×10³ A/cm² (77 K, 0 T), respectively.     

Hg-1223 Thick Film on Flexible Ni Substrates

Hg-1223 thick films on flexible Ni substrate coated with Cr(Ag,Pd) have been fabricated by a two-step spray/press process. The effect of possible interfacial diffusion between Hg-1223/Ni has also been examined. By properly adjusting the processing parameters, a self-field J_c 7×10⁴ A/cm² at 77 K has been achieved inthese Hg-1223 thick-film tapes, comparable to that of the well-known BSCCO tapes prepared by the more complex powder-in-tube technique.     

Ultrahigh strength steel wires processed by severe plastic deformation for ultrafine grained microstructure

Abstract

A comprehensive review of recent literature on high strength, fine grained steels has been conducted. While relevant technologies in alloy design, processing and heat treating are included in the present review, the emphasis has been on high carbon steel wire processing technology that can be achieved with ‘conventional’ wire rolling and drawing processes. The thermomechanical processing of a pearlitic microstructure, followed by cold drawing, is recommended as the process of choice to efficiently produce an ultrafine grained ferrite–cementite microstructure for ultrahigh strength, ultrahigh carbon steel wires.     

Texture Characterization of High-Temperature Superconductor Wires

Texture measurements have been made for BSCCO tapes produced by dip coating and by powder-in-tube techniques. The texture of the Bi2212 grains was characterized for both c axis texture using (001) pole figures from 008 reflections and a–b axis texture using (115) pole figures. The critical current densities of these tapes were also measured and correlated with texture parameters obtained from contours of the pole figures. For the tapes with good current transport, the arrangement of grains in a crystallographic sense was inferred from the pole figures and was found to be consistent with a model based on global alignment of the c axes and the presence of colonies of grains differing mostly in c axis twist.     

Transport critical current density of Ag-sheathed Pr-doped (Tl,Cr)Sr2CaCu2O7 superconductor tapes in applied magnetic field

Powder-in-tube Tl-1212 (Tl,Cr)-Sr-(Ca,Pr)-Cu-O/Ag tapes were prepared and processed with different thermomechanical treatments. The processing conditions caused the variation of the transport critical current density (J_c) in the tapes. Tapes subjected to rolling showed lower J_c compared to the pressed tapes. Uniaxial pressing is more effective in densifying the tape cores by forcing the grains into closer contact and enhances the connectivity between grains. All the tapes showed a majority phase of 1212. The existence of 1201 phase considerably reduced J_c in the rolled tapes. Intermediate rolling is not favorable in improving J_c for the irregular grains structure, in contrast to Bi-2223 superconductors with plate-like grains. The in-field behavior of the tapes indicates that they are dominated by weak links as J_c falls rapidly in low applied field (H<0.06 T). No anisotropic transport properties were observed for all the tapes. SEM images showed randomly oriented irregular grains making texturing difficult to achieve. Neither the grain size nor the morphology was changed significantly by the thermomechanical treatments. The observed irregular grains imply that high-angle tilt boundaries were formed with intergranular weak links. Grain morphology is suggested to be the key factor that limits the J_c in these tapes.     

Fabrication and magnetoresistivit of ex-situ processed MgB<Subscript>2</Subscript>/Fe monofilament tapes without any intermediate annealing

We have fabricated MgB₂/Fe monofilament wires and tapes by a powder-in tube (PIT) technique, using an ex-situ process without any intermediate annealing. MgB₂/Fe monofilament tapes were annealed at 650–1,050°C for 60 min and 950°C for 30–240 min. We have investigated the effect of annealing temperatures and times on the formation of MgB₂ phase, activation energy, temperature dependence of irreversibility field H _irr(T) and upper critical field H _c2(T), transition temperature (T _c), lattice parameters (a and c), full width at half maximum, crystallinity, resistivity, residual resistivity ratio, active cross-sectional area fraction and critical current densities. We observed that the activation energies of the MgB₂/Fe monofilament samples increased with increasing annealing temperature up to 950°C and with increasing annealing time up to 60 min while it decreased with increasing magnetic field. For the MgB₂/Fe monofilament tape, the slope of the H _c2–T and H _irr–T curves decreased with increasing annealing temperature from 850 to 950°C as well as with increasing annealing time from 30 to 60 min. The transport and microstructure investigations show that T _c, J _c and microstructure properties are remarkably enhanced with increasing annealing temperature. The highest value of critical current density is obtained for the sample annealed at 950°C for 60 min. The J _c and T _c^offset values of the sample annealed at 950°C for 60 min were found to be 260.43 A/cm² at 20 and 38.1 K, respectively.     

Structural and Physical Properties of Nd Substituted Bismuth Cuprates Bi1.7 Pb0.3−x Nd x Sr2Ca3Cu4O12+y

BiPb-2234 bulk samples with nominal composition of the compound Bi_1.7Pb_0.3−x Nd _x Sr₂Ca₃Cu₄O_12+y (BSCCO) (0.025≤x≤0.10) have been prepared by the melt-quenching method. The effects of Nd substitution on the BSCCO system have been investigated by electrical resistance (R–T), scanning electron microscopy (SEM), X-ray diffraction (XRD) and magnetic hysteresis measurements. It has been the BSCCO (2212) low-T _c phase is formed for all the substitution levels, together with the BSCCO (2223) high-T _c phase. The results obtained suggest that with increasing Nd³⁺ doping for Pb²⁺ the (2223) phase existing in undoped BSCCO gradually transforms into the (2212) phase and hence all of the samples have a mixed phase formation. The R–T result of the samples show two-step resistance transition; first transition occurs at 100 K and second in an interval of 80–90 K, depending on the Nd concentration. We have found that the magnetization decreases with increasing temperature in agreement with the general characteristic of the high-T _c materials. The samples exhibit weak field dependence particularly after 2 T and changes on the magnetic hysteresis, M–H curve rather small compared to the conventional superconducting materials. The maximum critical current density, J _c, value was calculated to be 8.51×10⁵ at 4.2 K and J _c decreases with increasing temperature and the substitution level.      

Preparation and characterization of silver clad (Bi,Pb)-Sr-Ca-Cu-O 2223 superconducting tapes with high critical current density

Silver clad Bi-2223 tapes with consistently high critical current densities of over 30,000 A/cm² at 77 K and zero field were prepared by powder-in-tube (PIT) technique. Powder XRD, electron microscopy, a.c. susceptibility and critical current measurements were used to study the phase assemblage, microstructure and transport properties of these tapes at various stages of processing. The precursor powder for PIT process was prepared by a sol-gel route by acrylate method using freshly prepared nitrates of Bi, Pb, Sr, Ca and Cu. The carbon content in the powder was minimized by subjecting it under dynamic vacuum calcination followed by heating in free flow of oxygen for long durations with intermittent grindings. The choice of initial stoichiometry, high reactivity of the precursor, effective removal of carbon, choice of phase assemblage at the filling stage and the multistage thermomechanical processing at optimized conditions were found to be responsible for the high critical current density. The work was done under the National Superconductivity Programme funded by the Department of Science and Technology (DST), New Delhi.     

Fabrication and Properties of Powder-in-Tube Processed MgB2 Tapes and Wires

MgB₂ tapes were fabricated with MgB₂ powder and several sheath materials such as Cu, Cu-Ni, Fe, carbon steel (Fe-C) and stainless steel. High-density MgB₂ cores were obtained for these sheath materials. J _c of the as-cold rolled (non heat treated) tape significantly increased with increasing the cross sectional area reduction by the cold working. Hard sheath materials (Fe-C and stainless steel) are effective to enhance J _c values. These results can be explained by the densification of MgB₂ core. Non heat treated MgB₂/(stainless steel) and MgB₂/(Fe-C) tapes showed extrapolated J _c values of 300–450 kA/cm² at 4.2 K and zero field. MgB₂ tapes show anisotropy in J _c with respect to field orientation. This anisotropy can be explained by the MgB₂ grain orientation. Heat treatment after the cold rolling is effective to enhance J _c values. An order of magnitude higher J _c values were obtained for Fe-C and stainless steel sheathed tapes by the heat treatment. J _c values extrapolated to zero field of MgB₂/(SUS 316) and MgB₂/(Fe-C) tapes reached 1,000 kA/cm² at 4.2 K.     

P+ implantation and annealing effects on theT c in BiSrCaCuO films

TheT _c changes related to the microstructure as a function of annealing temperature for the BiSrCaCuO (BSCCO) film implanted with 170 keV P⁺ at two different doses were studied. The BSCCO films were prepared by d.c. sputtering on MgO substrates. For the film implanted at a dose of 5×10¹⁵ cm^–2 post-implantation annealing at 600–800°C enabled theT _cs of the film to be completely recovered. For the film implanted at a dose of 1.0×10¹⁷cm^–2 theT _cs were only partly recovered after 600°C annealing. On further annealing at 700°C the superconductivity of the film disappeared. TEM examination showed that significant amount of CaP, Ca₃P₂, and some unknown phases were formed. It is considered that the significant amounts of these phases formed during post-implantation annealing renders the recovery of the superconductivity of the P⁺-implanted BSCCO film difficult.     

Long multifilament Bi-2223 Ag-sheathed superconducting tapes and solenoids

Multifilament Ag-sheathed BiPbSrCaCuO (2223) superconducting tapes containing 49 filaments were fabricated by the powder-in-tube route and the roll-anneal process. The transport critical current densityJ _c was 1.3×10⁴ A cm^–2 at 77 K and 7×10⁴ A cm^–2 at 4.2 K in self-field. A 12-m-long tape was used to construct superconducting solenoids (50, 28, and 14 mm internal diameters) generating dc fields 380–1070 G at 4.2 K. Measurements of the variation ofJ _c with field (0–1.6 T) and bend strain (0–5%) are used to explain the performance of the solenoids. The critical bend strain of tapes was about 1.5%.     

Influence of thermomechanical processing on superplastic forming of Mg–Al alloys

Abstract

The aim of this paper is to study the influence of the initial microstructure of several Mg–Al alloys on their superplastic formability and on their post-forming microstructure and mechanical properties. Various thermomechanical processing routes, such as annealing, conventional rolling, severe rolling and cross rolling, were used in order to fabricate AZ31 and AZ61 alloys with different grain sizes. These materials were then blow formed into a hat shaped die. It was found that the processing route has only a small effect in the formability of Mg–Al alloys or on the post-forming microstructures and properties due to rapid dynamic grain growth taking place at the forming temperatures. Nevertheless, good formability is achieved as a result of the simultaneous operation of grain boundary sliding and crystallographic slip during forming.     

Formation of ultrafine grained ferrite during thermomechanical treatment in microalloyed steel

Abstract

In the present work, the formation of ultrafine grained ferrite has been studied by applying suitable thermomechanical treatment. A high amount of deformation (～80%) at varying strain rates (0·01–10 s^?1) was applied in the temperature range of Ar₃ to Ac₃ followed by water quenching. This treatment resulted in a two-phase ferrite–martensite microstructure as compared to fully martensite structure after quenching without deformation. The formation of ultrafine ferrite (?3 μm) during deformation was favourable at a lower temperature and a slower strain rate. A maximum ～50% ferrite formed during deformation at 780°C with a strain rate of 0·01 s^?1. Experimental rolling with a high strain (～1·3) with finish rolling temperature just above Ar₃ (～750°C) resulted in fine ferrite–pearlite of ?3 μm, and the properties showed a high value of strength as compared to steels rolled in a conventional way. Dual phase microstructure (ferrite and martensite) was produced after partial austenisation to 780°C followed by quenching in water, and this resulted in an excellent combination of properties (high ultimate tensile strength, low yield strength/ultimate tensile strength, high elongation and high n values).     

Process Optimization for Ag-Sheathed Bi-2212 Superconductors

The powder-in-tube (PIT) process has been widely used to fabricate long lengths of superconducting wires and tapes. However, it has been noted that the performance of long lengths of superconductor is variable and difficult to replace. To help pinpoint the possible sources of variation, a systematic study of the effect of processing variables, including deformation and heat treatment procedures, on the electrical properties of the Bi-2212 tapes at cryogenic temperatures was conducted. In addition, the effect of varying powder particle sizes was examined. For tapes fabricated by different thickness reduction schedules, significant variations in critical current density (J _c) were observed. It is concluded that a combination of small roll diameter and small reduction-per-pass produces tapes with highest J _c. Moreover, the maximum J _c occurred in a narrow temperature range when melt processing was done in pure oxygen. Microstructural examination was used to correlate J _c and both the volume fractions of a nonsuperconducting second phase and the Bi-2212 grain orientation.     

The Manufacture of Resorbable Suture Material from Magnesium – Drawing and Stranding of Thin Wires

With the aid of multiple wire drawing passes, the magnesium alloys ZEK100, MgCa0.8, and AL36 were reduced to monofilament wires possessing diameters between 0.5 and 0.1 mm. These filaments were subsequently twisted into poly‐filament suture material using stranding. In order to analyze the microstructural constituents and the mechanical‐tribological properties, metallographic specimens were prepared and tensile tests were performed on both monofilament as well as poly‐filament wire strands. Appropriate parameters were ascertained for the wire drawing process with regard to forming rate, temperature, and heat treatment. During the investigations, the alloy ZEK100 exhibited particularly interesting mechanical properties which, owing to its high tensile strengths (up to 550 MPa for monofilament) and fracture strains (up to 30% for poly‐filament), are comparable to those of conventional polymer‐based suture materials. In addition to this, integrating a core (internal, individual wire) into the poly‐filament mesh of wire strands represents an interesting alternative for future research in which structures composed of different materials, and the advantages of combining their properties are brought into particular focus.     

Improvement of Jc and Grain Alignment of Bi-2212/Ag Multilayer Tapes by Pre-Annealing and Intermediate Rolling Process

The high transport critical current density (J _c ) > 500 kA/cm ² at 4.2 K, 10 T is obtained in the Bi-2212/Ag multilayer tapes fabricated by using PAIR (Pre-Annealing and Intermediate Rolling) and melt-solidification process. This J _c value is twice higher than existing high-quality Bi-2212/Ag tapes (250 kA/cm ² ). By applying PAIR process to Bi-2212/Ag tapes, Bi-2212 grain alignment is much improved and a large J _c enhancement is achieved. J _c has been increased strongly by performing pre-annealing at 840°C in oxygen (1 atm) and intermediate rolling with 25% deformation.     

The Jc Limit of Multifilamentary Ag/Bi-2223 Tapes

To improve on present critical current (J _c) performance, multifilamentary Ag/Bi-2223 tapes with a large range of reduction rates were manufactured. The relative core mass density D was calculated, dependent on the measured geometric dimensions of the tapes. Experimental results, D vs. J _c, D vs. maximum pinning force density F _max , and D vs. irreversible magnetic field B _irr, are quantitatively formatted. In particular, the magnetic field dependence of J _c is critically dependent on its core density. If the core density increases by 10%, J _c of the tapes in this experiment is enhanced by as much as 100%. Therefore, in the present state of the technological process for manufacturing Ag/Bi-2223 tape, increasing the core density is clearly a significant strategy in improving the electronic and magnetic properties of the tapes and enhancing the capacity for carrying current at high magnetic fields. The limit of the bulk self-field-J _c can be calculated by the relationships of J _c vs. D. The limit is estimated to be on the order of 200 kA/cm² for multifilamentary Bi-2223 tapes, which was supported by magneto-optical (MO) magnetization measurements results. It is a hard task to approach this limit with the present state of the art in manufacturing Ag/Bi-2223 tape, and it is the time to suggest some new ideals for Bi-2223 tapes to promote large-scale applications.     

High Energy Milled Ex Situ MgB2 as Precursor for Superconducting Tapes Without Critical Current Anisotropy

One lane of the present MgB₂ research is focused on scale-up of the conductor preparation for magnet applications. One limitation is the deformation of long length powder in tube conductors since the composite structure leads to a couple of complications. Therefore, a combination of various methods is commonly used: swaging, drawing, and flat rolling. In dense tapes deformed via distinct routes, a critical current anisotropy with respect to an external magnetic field is observed. The in situ method (unreacted Mg+B) is preferably used for conductor preparation, with the advantage offering more doping possibilities for the precursors to create flux pinning centers and to enhance the upper critical field and supporting a dense filament. In this work, we show in concurrence to the commonly preferred route, the possibility and potential of ex situ conductor preparation schemes, with the option of carbon doping, using high energy milling. Long multifilament tapes with 20 hours milled powder without carbon and with 5?wt% C were successfully deformed to wires and tapes. Tapes with 21 cores show critical current densities with J _c=10⁴?A/cm² at B=8.8?T without any current anisotropy in different field-direction different to the case of the in situ conductors.     

Magnetic Field Angular Dependence of Magnetization Loss in ReBCO Superconducting Tapes

In the applications of high-temperature superconductors (HTS), the HTS tapes are usually exposed to the external magnetic field with different orientations. The critical current and AC loss are affected by both the field amplitude and field angles due to the anisotropy of HTS tapes. In this work, we first introduce the experimental system to measure the magnetization loss in HTS tapes based on the calibration-free method. Then, we present the magnetization loss results in 4.8-mm-wide AMSC wire, 4-mm-wide SuperPower wire, 4-mm-wide SuNam wire, and 10-mm-wide Fujikura wire in a perpendicular applied field at 77 K. The field amplitude is up to 100 mT, and the frequency varies from 44.2 to 87.1 Hz. We also present the magnetization loss in AMSC wire, SuperPower wire, SuNam wire, and Fujikura wire at different field angles. The field angle varies from 10 to 90 ^° in 10 ^° steps. The loss reduction with the decreasing of the field angle shows the anisotropic property of HTS tapes. We finally plot the measured magnetization loss of the samples as a function of the magnetic field amplitude normalized by the field angle to verify an empirical formula.