共查询到20条相似文献,搜索用时 109 毫秒
1.
为了研究多路况下轮式装载机的行驶动力学特性,提出轮式装载机行驶动力学评价方法,建立轮式装载机与路面耦合的动力学模型,仿真模拟得到了轮式装载机在F级对称和非对称路面上空载低速、空载高速、满载低速、满载高速行驶工况下轮心和铲斗处的横向、行驶方向和垂直方向上的加速度值。结果表明:轮式装载机在多路况下垂直方向上的振动是行驶动力学性能最大的影响因素。这种基于ADAMS软件的装载机行驶动力学仿真模拟试验,为轮式装载机行驶动力学的优化与改进提供了一种新颖、有效的方法。 相似文献
2.
装载机载质量动态测量偏载问题 总被引:2,自引:0,他引:2
在分析已有装载机载质量测量动力学模型基础上,针对偏载的动态补偿问题进行分析.首先对物料偏载状态下的铲斗进行受力分析,给出铲斗水平时偏载的静态计算方法;然后通过动态力矩平衡分析建立起偏载补偿量与转斗液压缸活塞杆行程、铲斗倾角的函数关系式,从而给出当铲斗处于任意倾斜状态时偏载量的动态补偿方法;最后采用自行研制的装载机载质量测量系统分别对物料无偏载、物料存在偏载但不进行补偿,以及物料偏载并进行动态补偿三种情况进行了对比试验.试验结果表明,经过偏载补偿可以获得与理想状况即无偏载时近乎相同的测量结果,即测量误差可以稳定在1%以内,从而验证了理论分析的正确性. 相似文献
3.
4.
轮式装载机是以装卸散状物料为主的多用途、高效率的工程机械,前后机架、动臂、铲斗是该机的关键结构件。在铲运过程中,铲斗主刃板是受物料磨损的主要部位,磨损严重后不但影响整机的使用性能,而且会减少铲斗容量。因此,如何改进焊接工艺,保证主刃板堆焊层的焊接质量,提高其耐磨性能,具有重要的现实意义。 相似文献
5.
针对为减小轮式装载机物料洒落而加入的液压减振回路的行驶稳定系统,建立其数学振动模型,推导出行驶稳定系统的等效刚度、阻尼并分析其影响因素.为求解数学振动模型的特性参数,采用Pro/E建模和ADAMS仿真方法.分析仿真结果表明:加入液压减振回路可减小行驶稳定系统的振动,而减振效果的关键是选取合适的蓄能器参数. 相似文献
6.
装载机铲斗性能是确定装载机牵引性能和整体参数的重要因素,为设计出合理的铲斗斗型,实现作业过程的高效节能,需要对铲装作业过程和铲斗尺寸结构进行系统的研究.基于离散元素法,从散体力学的角度对铲装过程进行分析,并通过实验对比验证了模型的正确性.根据四参数铲斗设计原则研究不同截面几何参数的铲斗在相同条件下的插入阻力和满斗率.通过能量法对不同铲斗进行能量分析,得到满斗率尽可能高且最节能的铲斗,最优截面参数为:E0=40°,D=1.3,E1=52°,G=0.31,为装载机节能型铲斗设计提供可靠地依据. 相似文献
7.
为了清除黏附在装载机铲斗底板上的物料,提高装载机的工作效率和操作者工作的舒适性,福田雷沃公司对装载机磕斗动作的评价参数进行了深入研究并取得了一定成果,现介绍如下。1.装载机磕斗的成因装载机在装卸物料时, 相似文献
8.
蒋书满 《机械制造与自动化》2011,40(2)
装载机已广泛应用于工程领域,但其工作装置在实际的应用中存在开焊与断裂的问题.通过对FL968G装载机工作装置的外载荷与运动的分析,建立轮式装载机的静力模型并借助于有限单元法求解出装载机工作装置的静力特性,发现装载机在偏载且插入铲斗与提升动臂或向后转斗同时进行时,应力与位移最大,确定了动臂的薄弱位置,为装载机的工作装置的改进及优化提供参考依据. 相似文献
9.
10.
轮式装载机在作业过程中工作装置所受外载荷复杂,目前研究大多基于动力学仿真和理论分析来确定外载荷,所得结果与真实情况有较大差距.以装载机铲斗为研究对象,根据力学平衡方程,推导斗尖外载荷与铲斗铰点力之间的力学关系,建立铲斗外载荷识别理论模型.基于铲斗各铰点处结构特点,设计铰点载荷采集传感器,并结合信号采集仪器,搭建基于铲斗外载荷识别理论模型的载荷测试系统.而后对工作装置进行静态加载实验,发现载荷大小的相对误差在5%以内,角度偏差在3°以内.选取大石方工况进行铲掘实验,对测得载荷进行了不同作业段下的载荷特性分析,发现铲掘段载荷的均幅值最大,均值达到了265kN;重载运输段和卸料段载荷载荷水平接近,其中重载运输段的大载荷比例和载荷频次要高于卸料段;轻载运输段载荷水平最低,其中约90%的载荷均值在50kN以下.该方法可以有效地解决装载机外载荷获取问题,所得载荷特性数据可以为装载机的结构设计和优化提供数据支撑. 相似文献
11.
12.
Junli Shen Guoqiang Wang Qiushi Bi Junna Qu 《Journal of Mechanical Science and Technology》2013,27(11):3381-3394
The operation mechanism is generally considered as a key component of a wheel loader. Its working performance has great influence on the service life, stability, efficiency and economy of the loader. This paper establishes a mathematical model of Z-bar loader mechanism in polar coordinate with four-bar linkage and six-bar Watt linkage synthesis, investigates the working performance, such as mechanism transmission ratio, carry stability, parallelism, dumping in any position, bucket flat setting, maximum dig depth, extreme transmission angle and so on. Then we explore new design methods of joint-position of Z-bar loader linkage between tilt cylinder and loader frame to perfect some of the performance. A new method, comprehensive genetic algorithm, is presented to optimize non-linear equation with multi-constraints, and the results improve the multidisciplinary performance. Furthermore, a virtual prototype of the working mechanism is modeled to simulate and verify the optimization results. 相似文献
13.
The heavy equipment industry is building more and more equipment with electro-hydraulic control systems. The existing industry practices for the design of control systems in construction machines primarily rely on classical designs coupled with ad-hoc synthesis procedures. Such practices produce desirable results, but lack a systematic procedure to account for invariably present plant uncertainties in the design process as well as coupled dynamics of the multi-input multi-output (MIMO) configuration. In this paper, two H∞ based robust control designs are presented for an automatic bucket leveling mechanism of a wheel loader. In one case, the controller is designed for the base plant model. In another case, the controller is designed for the plant with a feedback linearization control law applied yielding improved stability robustness. A MIMO nonlinear model for an electro-hydraulically actuated wheel loader linkage is considered. The robustness of the controller designs are validated by using analysis and by simulation using a complete nonlinear model of the wheel loader linkage and hydraulic system. 相似文献
14.
Kwangseok Oh Seungjae Yun Kyungeun Ko Panyoung Kim Jaho Seo Kyongsu Yi 《Journal of Mechanical Science and Technology》2016,30(7):2933-2940
This paper describes an investigation of energy efficiency by applying an advanced powertrain system in a conventional wheel loader. A conventional powertrain of a wheel loader consists of an engine, torque converter and transmission. A torque converter in a conventional system generally causes a significant amount of energy loss, as determined by analyzing energy flow based on V-pattern working. To prevent energy loss in a torque converter, Automated manual transmission (AMT) was proposed and modeled in this paper as an advanced powertrain. A wheel loader based on AMT does not need to use a torque converter since the single clutch system is used between the engine and transmission with subsystems of engine controller, clutch actuator and controller. A simplified single clutch system and controller were constructed for V-pattern working of a wheel loader. Additionally, a PI-controller was used as a control algorithm for engine speed control to prevent energy loss while the clutch is not engaged. All simulation models have been constructed in the Matlab/ Simulink environment, and simulation studies were conducted by using a simulation model of a wheel loader with a driver model based on V-pattern working. Simulation results of the AMT-based wheel loader were analyzed by comparison with the results of the torque converter-based wheel loader, and the results show that the AMT-based wheel loader is more energy efficient than the conventional wheel loader. 相似文献
15.
16.
介绍了上海港研发并应用的全自动散货抓斗卸船机、全自动散货装船机和全自动斗轮堆取料机。这些装备集成应用了远距物料轮廓检测、计算机网络、自动控制、智能辅助决策等先进技术,实现港口散货的高效自动装卸及堆场作业、港口散货作业的管理与控制一体化,为建设全自动散货码头奠定了坚实基础。 相似文献
17.
为准确分析多功能装载机工作装置的运动及各部件的受力状况,研究工作装置在整个工作循环过程中的平移性、自动放平性及其卸料性,应用Denavit-Hartenberg方法来建立工作装置机构运动学模型,并建立液压系统动力学模型。采用多体动力学软件MSC.ADAMS及其液压模块,建立多功能装载机工作装置机械-液压联合仿真模型。对多功能装载机工作装置进行一个循环的仿真分析,研究结果表明,分析结果全面地反映了工作装置的运动状况及各个部件的受力状况,较好地验证了工作装置机械性能和液压系统的动态性能。 相似文献
18.
19.
轮式装载机传动系载荷谱编制方法研究 总被引:6,自引:0,他引:6
为指导轮式装载机可靠性设计,提出一种轮式装载机传动系载荷谱编制方法。采用"五段法"测试了轮式装载机传动系载荷时间历程信号;通过频谱分析,确定载荷信号频率不超过1Hz的特征;按照"空载运行-铲掘装载-满载运行-卸载"四段的循环特征,对信号进行分割与合并,完成信号的平稳处理;通过雨流计数与工况合成法,获得载荷均值符合正态分布、幅值符合威布尔分布的特征,完成载荷幅值极值的统计推断;根据波动中心法,编制出了轮式装载机传动系各部件的八级载荷谱与程序加载谱。研究表明,轮式装载机传动系载荷信号可依特征分四段平稳处理,且具有显著的概率分布特征,编制的载荷谱符合装载机真实工况。 相似文献
20.
Hakgu Kim Kwangseok Oh Kyungeun Ko Panyoung Kim Kyongsu Yi 《Journal of Mechanical Science and Technology》2016,30(2):603-610
This paper presents a wheel loader simulation model, validation results and energy flow analysis. The developed simulation model will facilitate the performance evaluation and optimization process in the development stage of a prototype wheel loader. The wheel loader simulation model consists of mechanical and hydraulic powertrain model, multi-body dynamic model and working part dynamic model. The multi-body dynamic model is simplified since the effect of pitch and roll motion of the wheel loader on the energy flow of the powertrain and hydraulic actuator systems is insignificant, a simplified planar model for the dynamic vehicle is good enough for the objective of this study. Every component is modeled and integrated in a simulation package developed using Matlab/Simulink. The simulation model has been validated using experiment data and the validation results show that it effectively represents the actual dynamic characteristic of the target wheel loader. The verified simulation model will be used as a virtual platform to evaluate the performance of alternative powertrain models such as a dual-clutch transmission and hydrostatic transmission. An advanced control system can also be implemented and evaluated using the virtual platform. 相似文献