Effects of combined pulsed electric field and blanching pretreatment on the physiochemical properties of French fries

The aim of this work was to explore the effect of combining pulsed electric field (PEF) with blanching pretreatment on the physiochemical properties of French fries. The effects of PEF plus blanching pretreatment on the color parameters, texture, content and spatial distribution of moisture and oil, microstructure, colony count and acrylamide content of French fries were investigated. Results showed that the pretreated French fries were brighter (L value was 60.44) and golden yellow, with lower hardness (312.27 g), higher springiness (0.81) and higher chewiness (119.71). In addition, moisture and oil contents of the fries were reduced, with more uniform distributions. The cross-section microstructure of these French fries also showed near-complete gelatinization of starch particles, and the internal structure of fries was fluffy. Finally, French fries obtained by the combined pretreatment had an improved food safety profile, with a lower colony count (13 CFU/g) and acrylamide content (1533.75 ng/g).Industrial relevanceBlanching is a traditional thermal processing technology widely used in the field of fried potatoes. However, blanching has some disadvantages such as slow heat conduction, long processing time, substantial loss of soluble nutrients, and huge water wastage. PEF is an emerging technology in the 21st century that can maintain the original flavor, color, taste, and nutritional value of foods treated by it. The French fries obtained by combining PEF and blanching pretreatment were brighter and golden yellow, and were also softer, and more springy and chewy – an overall net improvement in aesthetic appeal and organoleptic profile. The above findings may provide useful information to guide effective strategies for the practical application of PEF combined with blanching in the preparation of fried potato foods.     

油炸土豆条的生产工艺流程

<正> 近年米,蔬果种植者正试图以生物技术和基因工程来增加蔬果的产量,改进产品的保存性,减少产品腐烂,以满足日益增长的消费需求,并降低加工成本,这就要求加工商和种植者之间更紧密的合作,以提高生产效率并达到大规模的经济效益。另一方面,随着青少年、单身、两口家庭和职业妇女消费群的日益增加,为方便食品开拓了更为广阔的市场。味道好、烹煮快捷的油炸土豆条满足了90年代快节奏、繁忙的生活方式,其市场正不断扩大。本文将详细介绍生产这种方便食品的生产工艺。     

Migration of health promoting microconstituents from frying vegetable oils to French fries

Fried foods, especially French fries, are consumed worldwide with sustainable popularity, correlated to their unique sensory properties. During frying the oil is absorbed by the food and becomes part of our diet. Concerns regarding the fried foods quality due to the accumulation of by-products resulting from frying oil deterioration are adequately justified. Given the consumers’ preference it is however worth exploiting the presence of health promoting components in fried foods and worth studying factors that might increase those microconstituents content. French fries contain vitamin E, phytosterols and depending on the oil used, polyphenols, squalene, triterpenes, and carotenoids. Tocopherols and phytosterols content of French fries comply with the respective oil content; polyphenols seem to survive better inside the food tissue than in the oil, thus presenting higher concentrations in the former. The concentrations of these compounds in French fries are mainly affected by the oil type, oil quality, and the frying procedure adopted.     

The effect of asparaginase on acrylamide formation in French fries

Acrylamide formation in French fries was investigated in relation to blanching and asparaginase soaking treatments before final frying. Par-fried potatoes of Bintje variety were prepared by cutting strips (0.8 × 0.8 × 5 cm) which were blanched at 75 °C for 10 min. Unblanched strips were used as the control. Control or blanched strips were then dried at 85 °C for 10 min and immediately partially fried at 175 °C for 1 min. Finally, frozen par-fried potatoes were fried at 175 °C for 3 min to obtain French fries. Pre-drying of raw or blanched potato strips did not generate acrylamide formation as expected. Partial frying of pre-dried control potato strips generated 370 μg/kg of acrylamide and the final frying determined French fries with 2075 μg/kg of acrylamide. When control potato strips were treated with a 10000 ASNU/l asparaginase solution at 40 °C for 20 min, the acrylamide formation in French fries was reduced by 30%. When blanched potato strips were treated in the same way, the produced French fries have 60% less acrylamide content than blanched strips without the enzyme treatment. Soaking of blanched potato strips (75 °C, 10 min) in an 10000 ASNU/l asparaginase solution at 40 °C for 20 min is an effective way to reduce acrylamide formation after frying by reducing the amount of one of its important precursors such as asparagine.     

Provenance of the oil in par-fried French fries after finish frying

Frozen par-fried French fries are finish-fried either by using the same type of oil used for par frying, or a different type. The nutritive quality of the final oil contained in the product depends on the relative amounts and the fatty acid (FA) composition of the oils used for par frying and finish frying. With the aim of understanding the provenance of the oil in the final product, par-fried French fries-either purchased ready or prepared in the laboratory-were finish fried in oils different from the ones used for par frying. The moisture content, oil content, and FA compositions of the par-fried and finish-fried products were experimentally determined, and the relative amounts of each of the oils present in the final product were calculated using the FAs as markers and undertaking a mass balance on each component FA. The results demonstrate that 89% to 93% of the total oil in the final product originates from the finish-frying step. The study also shows that a significant proportion of the oil absorbed during par frying is expelled from the product during finish frying. Further, the expulsion of par-frying oil was found to occur in the early stages of the finish-frying step. Experiments involving different combinations of par-frying and finish-frying oils showed that the relative proportions of the 2 oils did not depend on the individual fatty acid profiles. This study concludes that any positive health benefits of using an oil having a favorable FA profile for par frying, can potentially be lost, if the oil used for finish frying has a less favorable composition. PRACTICAL APPLICATION: This paper estimates the relative amounts of oil in French fries that have been fried in 2 stages-a par-frying step and a finish-frying step-which is commonly practiced in food service establishments as well as homes. The 2 key conclusions are: (1) nearly 90% of the oil content of the final product is the one used for finish frying; that is, a processor may use very good oil for par frying but if the oil used for finish frying is inferior, its effect will dominate. (2) The paper also shows that a significant proportion of the oil used by the processor gets expelled during finish frying.     

Ascorbic acid losses during processing of French fries and potato chips

The fate of ascorbic acid during processing of French fries and potato chips was observed. Both products still contained a remarkable amount of ascorbic acid despite of losses during processing. A variety dependency was given. Main reduction was after blanching (French fries) and washing (potato chips). Especially in potato chips a high concentration of dehydroascorbic acid was detected.     

Influence of the frying temperature on acrylamide formation in French fries

It is well established that high oil temperatures during frying strongly increase acrylamide formation in French fries, but it is less clear, which temperature or rather which part of a temperature profile is relevant and if rules or regulatory measures should be established in respect of frying temperature, on which temperature they should refer. In most fryers, the oil temperature strongly drops on adding the potato sticks and may not fully recover up to the end of the frying process (depending on the amount of potato added in relation to the volume of oil and the heating power of the fryer). Since acrylamide is formed towards the end of frying, the temperature during the second half of the process is more important than that regulated by the thermostat. The profile of the frying temperature was optimized regarding product quality (crispness, flavor) and acrylamide formation. An initial temperature of 170–175 °C dropping to 140–145 °C and a virtually isothermal frying at 160 °C resulted in products of similar quality and acrylamide content. At initial temperatures below 160 °C and with main frying temperatures below 140 °C, crispness and the flavor of the French fries suffered: the sticks dried out and became oily. Isothermal frying at 167–170 °C resulted in approximately doubled acrylamide content compared to conditions that were optimal in respect of culinary quality and low acrylamide formation, showing that rules on the initial temperature alone are inadequate to ensure low acrylamide contents. Optimized fryers should program temperature: allowing an initial temperature drop, but then efficiently heating to prevent the temperature dropping below a given limit; after the end of frying, the initial temperature must be restored before frying the next portion.     

Identification and olfactometry of French fries flavour extracted at mouth conditions

The aim of this study was to isolate and identify odour active compounds from French fries at mouth conditions. Volatile compounds were released from French fries by purge-and-trap, trapped on Tenax TA, and identified with GC–MS. GC–olfactometry was used to determine odour active compounds with a trained panel using the detection frequency method. A total of 122 compounds were identified of which 85% originated from either sugar degradation and/or Maillard reaction and 15% from lipid degradation, based on relative areas. About 50 odour active compounds were, due to coelution, responsible for 41 odours perceived by the panel. 3-Methylbutanal and 2-methylbutanal, hexanal, 2,3-dimethylpyrazine, 2-methylpropanal, 2,3-butanedione, pyridine, heptanal, 2,5-dimethylpyrazine and/or 2,6-diemethylpyrazine and/or ethylpyrazine, dimethyl trisulfide, octanal, phenylacetaldehyde, 2,5-diethylpyrazine, (E)-2-nonenal, 3-methylbutanoic acid and/or 2-methylbutanoic acid, (E,Z)-2,4-heptadienal, (E)-2-octenal, 5-ethyl-2,3-dimethylpyrazine and/or 2-ethyl- 3,5-dimethylpyrazine, nonanal, and tentatively 2-methylpyrrole had the highest detection frequencies. This resulted in a strong malty and fried potato note, combined with caramel/buttery, green, spicy, and deep-fried notes. Also chemical and sweaty odours were observed.     

Lack of formation of heterocyclic amines in fumes from frying French fries

The formation of heterocyclic amines (HAs) in the fumes from frying French fries in soybean oil or lard was studied. A high-pressure liquid chromatography method was used to determine the various HAs in fumes. Results showed that the yields of fumes produced from soybean oil when heated alone for 2 or 4 h were higher than from lard; however, a reversed trend was found when frying French fries in soybean oil and lard. Most fumes from soybean oil and lard while frying French fries were adsorbed onto the condensation apparatus, while the other portions were adsorbed onto the wool and glass beads, which were incorporated in our experimental design for collecting the fumes. The fumes from soybean oil when heated alone were found to contain three HAs, namely, 2-amino-3-methylimidazo[4,5-f]quinoxaline (IQx), 2-amino-3-methylimidazo[4,5-f ]quinoline (IQ), and 1-methyl-9H-pyrido[4,3-b ]indole (Harman), whereas two more HAs, 2-amino-3,4-dimethylimidazo[4,5-f]quinoline (MeIQ) and 3-amino-1,4-dimethyl-5H-pyrido[4,3-b ]indole (Trp-P-1), were generated in lard. Lard was more susceptible to the formation of HAs than soybean oil when both were heated alone. No HAs were detected in the fumes from French fries fried in soybean oil and lard.     

Study of a new energy efficient process for French fries production

A new, energy efficient production process for French fries was developed and evaluated. Superheated steam (SHS) was used for evaporation of water instead of pre-drying with air and par-frying with oil. The product was frozen by vacuum cooling. Unfortunately, with this process it was not possible to reach the quality of conventional French fries. Sensory analysis indicated that the main quality defect was a tough crust with a fatty appearance. Confocal Scanning Laser Microscopy showed that this was caused by skin formation on the surface during both SHS drying and vacuum cooling. A frying step was necessary to obtain a porous crust. A satisfactory product quality was feasible after drying with SHS instead of air. Due to the concessions made for the product quality, the final energy reduction was limited. Nevertheless, this study has gained more insight into how processing affects potato tissue on micro-scale and it has shown that a porous structure is essential for good quality French fries.     

Development and experimental validation of a frying model to estimate acrylamide levels in French fries

ABSTRACT:  In this study, a numerical model was developed to simulate frying of potato strips and estimate acrylamide levels in French fries. Heat and mass transfer parameters determined during frying of potato strips and the formation and degradation kinetic parameters of acrylamide obtained with a sugar–asparagine model system were incorporated within the model. The effect of reducing sugar content (0.3 to 2.15 g/100 g dry matter), strip thickness (8.5 × 8.5 mm and 10 × 10 mm), and frying time (3, 4, 5, and 6 min) and temperature (150, 170, and 190 °C) on resultant acrylamide level in French fries was investigated both numerically and experimentally. The model appeared to closely estimate the acrylamide contents, and thereby may potentially save considerable time, money, and effort during the stages of process design and optimization.     

大豆油和棕榈油煎炸薯条过程品质评价

为了对中包装的大豆油棕榈油煎炸专用调和油配方的开发和煎炸稳定性相关理化指标的选择提供参考,分别以一级大豆油、分提18℃棕榈油(一次精炼)及同批次的二次精炼18℃棕榈油为煎炸油,模拟薯条在180℃下高温煎炸32 h,对3种油品在煎炸过程中的酸值、过氧化值、p-茴香胺值、脂肪酸组成、极性组分含量、生育酚含量等理化指标进行了检测,并对18℃棕榈油中的风险因子,如PAH4、苯并(a)芘、3-氯丙醇酯(3-MCPDE)、反式脂肪酸含量进行了分析。结果表明：3种油品的酸值、过氧化值在煎炸过程中变化不明显,而p-茴香胺值、脂肪酸组成、极性组分含量在煎炸过程中变化比较明显;3种油品的生育酚氧化速度总体偏差不大;分提18℃棕榈油、二次精炼18℃棕榈油中的苯并(a)芘、反式脂肪酸含量均随煎炸时间延长呈缓慢升高的趋势;二次精炼18℃棕榈油的3-MCPDE在未煎炸时远高于分提18℃棕榈油的,3-MCPDE在煎炸初期降解剧烈,最终达到平衡;分提18℃棕榈油与二次精炼18℃棕榈油在煎炸稳定性方面没有明显区别,二次精炼不仅损失了部分有益的微量营养成分(如生育酚),还伴生出新的风险因子,如增加了3-MCPDE、反式脂...     

Effect of pre-drying and par-frying conditions on the crispness of French fries

An experimental design was used to study the effect of pre-drying (to 10, 15 and 20% weight loss) and par-frying conditions (160, 170 and 180 °C) on the crispness of French fries. Par-frying time was adjusted with a software program to obtain equal moisture content and internal texture for all samples. Crispness was evaluated with a sensory panel. Furthermore, samples were analysed with a texture analyser and with confocal scanning laser microscopy (CSLM). Par-frying at 180 °C resulted in a crispier product than at 160 and 170 °C. Pre-drying to 20% weight loss lead to blisters and reduced crispness in comparison with pre-drying to 10 and 15% weight loss. Instrumental texture measurements showed a good correlation with sensory crispness. Large differences in cell structure, such as blisters, could be observed with CSLM. CSLM was useful to explain results from the instrumental and sensory texture evaluation.     

The effects of enzymes on fat content and texture of French fries

The purpose of the present investigation was to study the changes in the microstructure of potato cells during French fries processing with the use of enzymes and to find the impact of the enzymes on fat content and texture of French fries. The samples for laboratory studies were of potato strips and French fries, collected from five locations of the technological line.     

Changes of polysaccharide content and texture of potato during French fries production

The purpose of the present study was to determine the changes in non-starch polysaccharide and lignin contents of potato during French fries production and also the relationship between the texture of the finished product and half-products, as a result of processing at each stage under investigation. The samples for laboratory studies were taken from potato tubers, strips and French fries collected from nine locations of a technological line. The greatest changes in non-starch polysaccharide content and texture of potatoes resulted from blanching and frying. The texture of French fries was mainly affected by pectin and cellulose. The texture of French fries can be predicted from the measurements of the texture of potato strips after blanching.     

Evolution of mechanical and optical properties of French fries obtained by hot air-frying

The aim of this study was to analyse the influence of frying technique (air-frying and deep oil-frying) and type of pre-treatment (freezing and blanching) on the evolution of mechanical and optical properties of French fries. The results showed that the chromatic parameters, a* and b*, experimented an increase regardless of the frying method. The increase in a* was significantly higher in deep-oil frying as a result of Maillard's reactions. The texture analysis reported a first stage of initial softening related to starch gelatinization followed by a second stage where the maximum force increased due to the gradual formation of a crust, both stages being faster in deep-oil frying. Pre-frozen potatoes presented the highest value of maximum force parameter independent of the type of frying.     

Product formulation for ohmic heating: blanching as a pretreatment method to improve uniformity in heating of solid-liquid food mixtures

ABSTRACT:  The electrical conductivity of food components is critical to ohmic heating. Food components of different electrical conductivities heat at different rates. While equal electrical conductivities of all phases are desirable, real food products may behave differently. In the present study involving chicken chow mein consisting of a sauce and different solid components, celery, water chestnuts, mushrooms, bean sprouts, and chicken, it was observed that the sauce was more conductive than all solid components over the measured temperature range. To improve heating uniformity, a blanching method was developed to increase the ionic content of the solid components. By blanching different solid components in a highly conductive sauce at 100 °C for different lengths of time, it was possible to adjust their conductivity to that of the sauce. Chicken chow mein samples containing blanched particulates were compared with untreated samples with respect to ohmic heating uniformity at 60 Hz up to 140 °C. All components of the treated product containing blanched solids heated more uniformly than untreated product. In sensory tests, 3 different formulations of the blanched product showed good quality attributes and overall acceptability, demonstrating the practical feasibility of the blanching protocol.