Effects of combined pulsed electric field and blanching pretreatment on the physiochemical properties of French fries

The aim of this work was to explore the effect of combining pulsed electric field (PEF) with blanching pretreatment on the physiochemical properties of French fries. The effects of PEF plus blanching pretreatment on the color parameters, texture, content and spatial distribution of moisture and oil, microstructure, colony count and acrylamide content of French fries were investigated. Results showed that the pretreated French fries were brighter (L value was 60.44) and golden yellow, with lower hardness (312.27 g), higher springiness (0.81) and higher chewiness (119.71). In addition, moisture and oil contents of the fries were reduced, with more uniform distributions. The cross-section microstructure of these French fries also showed near-complete gelatinization of starch particles, and the internal structure of fries was fluffy. Finally, French fries obtained by the combined pretreatment had an improved food safety profile, with a lower colony count (13 CFU/g) and acrylamide content (1533.75 ng/g).Industrial relevanceBlanching is a traditional thermal processing technology widely used in the field of fried potatoes. However, blanching has some disadvantages such as slow heat conduction, long processing time, substantial loss of soluble nutrients, and huge water wastage. PEF is an emerging technology in the 21st century that can maintain the original flavor, color, taste, and nutritional value of foods treated by it. The French fries obtained by combining PEF and blanching pretreatment were brighter and golden yellow, and were also softer, and more springy and chewy – an overall net improvement in aesthetic appeal and organoleptic profile. The above findings may provide useful information to guide effective strategies for the practical application of PEF combined with blanching in the preparation of fried potato foods.     

Changes of polysaccharide content and texture of potato during French fries production

The purpose of the present study was to determine the changes in non-starch polysaccharide and lignin contents of potato during French fries production and also the relationship between the texture of the finished product and half-products, as a result of processing at each stage under investigation. The samples for laboratory studies were taken from potato tubers, strips and French fries collected from nine locations of a technological line. The greatest changes in non-starch polysaccharide content and texture of potatoes resulted from blanching and frying. The texture of French fries was mainly affected by pectin and cellulose. The texture of French fries can be predicted from the measurements of the texture of potato strips after blanching.     

Optimization of the blanching process to reduce acrylamide in fried potatoes

A central composite design was used to study the effect of blanching time and temperature on the extraction of reducing sugars from potato strips and slices. After frying, the impact of both factors on the acrylamide content in French fries and potato crisps was evaluated. Acrylamide could be lowered more efficiently in potato crisps compared to French fries, due to a more pronounced extraction of sugars from potato slices upon blanching. In both products, blanching temperature was the main influencing factor for sugar extraction and subsequent acrylamide mitigation. Blanching at temperatures of about 70 °C for a short period of time (about 10 min) was more efficient compared to blanching at lower temperatures, which appeared more time-consuming. However, the extraction efficiency of reducing sugars was over 10% lower when the potato cuts were blanched in water which was previously used for blanching, leading to over 10% less reduction in the final acrylamide content.     

Effects of potato strip size and pre-drying method on french fries quality

Potato strips of 8 mm × 8 mm and 10 mm × 10 mm after blanching were pre-dried using two methods: convective and vacuum-microwave (VM). A two-stage frying in rapeseed oil was applied to prepare French fries from pre-dried potato strips. The quality of French fries in terms of texture, oil content and color was analyzed based on the results from instrumental tests and sensory evaluation. Using vacuum-microwave instead of hot air resulted in substantial shortening of the potato strips’ pre-drying time and decreasing the fat content in French fries. Pre-drying of potato strips, particularly by VM method, improved color and increased maximum cutting force as well as maximum cutting work estimated for French fries. French fries prepared from potato strips of 10 mm × 10 mm exhibited lower lightness, higher fat content and higher cutting strength compared with those made from potato strips of 8 mm × 8 mm. Based on the sensory results, it was found that the best French fries were those from pre-dried potato strips of 8 mm × 8 mm, independently of the pre-drying method used, and the worse were those from potato strips of 10 mm × 10 mm pre-dried with the convective method. SEM images confirmed structural changes occurred in potato tissue during pre-drying and frying.     

The effects of enzymes on fat content and texture of French fries

The purpose of the present investigation was to study the changes in the microstructure of potato cells during French fries processing with the use of enzymes and to find the impact of the enzymes on fat content and texture of French fries. The samples for laboratory studies were of potato strips and French fries, collected from five locations of the technological line.     

Changes of pectic substances concentration in potatoes and French fries and the effect of these substances on the texture of the final product

The texture of fried potato products depends on the building elements present in the cell walls, which play the structure-forming function, as well as on physical and biochemical changes of those elements which take place in the potato tissue, when it is exposed to blanching or frying. For the research the tubers of four potato varieties (Ekra, Orlik, Sumak, and Bryza) were used, which served as material for the production of French fries. In the samples of potato tubers before and after peeling, as well as in French fries blanched in the solutions of 0.4% CaCl2 and 0.4% MgCl2 salts the contents of pectic substances and their effect on the texture of the final product were determined. The process of peeling potato tubers contributed to the decrease of the content of the pectic substances. On the average 20% of the content of water-soluble pectins and about 5% of protopectins was decreased. Water blanching and frying contributed to a further decrease of the pectic substances in French fries in relation to their content in the raw material. However, potato strips blanching in the solutions of calcium and magnesium salts prevents further loss of those substances in the final product. The presence of calcium and magnesium ions in the solution of the blanching salts caused their partial binding by the pectin substances present in the potato tissue, which resulted in the improvement of the texture of French fries, especially obtained from early potato varieties.     

On the Possibility of Nonfat Frying using Molten Glucose

Fried products impose a health concerns due to considerable amount of oil they contain. Production of snack foods with minimal oil content and good management of oil during frying to minimize the production of toxic compounds continue to be challenging aims. This paper aims to investigate the possibility of producing a fat‐free food snack by replacing frying oil with a nonfat medium. Glucose was melted and its temperature was then brought to 185 °C and used to fry potato strips, to obtain a product referred here as glucose fries. The resulting product was compared with French fries prepared conventionally under conditions that resulted in similar final moisture content. The resulting products were also examined for crust formation, texture parameters, color development and glucose content. Stereo microscope images showed that similar crusts were formed in the glucose fries and French fries. Texture parameters were found to be similar for both products at 5 and 2 mm penetration depth. The maximum hardness at 2 mm penetration depth was also similar for both products, but different from cooked potato. The color development that characterized French fries was also observed in glucose fries. The glucose content in glucose fries was found to be twice the content of French fries, which is to be expected because glucose absorbed or adhered to the surface. In conclusion, glucose fries, with similar texture and color characteristics to that of French fries, can be prepared by using a nonfat frying medium.     

Modeling texture kinetics during thermal processing of potato products

ABSTRACT:  A kinetic model based on 2 irreversible serial chemical reactions has been proposed to fit experimental data of texture changes during thermal processing of potato products. The model links dimensionless maximum force F*_MAX with processing time. Experimental texture changes were obtained during frying of French fries and potato chips at different temperatures, while literature data for blanching/cooking of potato cubes have been considered. A satisfactory agreement between experimental and predicted values was observed, with root mean square values (RMSs) in the range of 4.7% to 16.4% for French fries and 16.7% to 29.3% for potato chips. In the case of blanching/cooking, the proposed model gave RMSs in the range of 1.2% to 17.6%, much better than the 6.2% to 44.0% obtained with the traditional 1st-order kinetics. The model is able to predict likewise the transition from softening to hardening of the tissue during frying.     

Quality of French Fried Potatoes as Affected by Surface Freezing and Specific Gravity of Raw Potatoes

Russett Burbank potatoes were stored at 7.2°C for 9 months and processed into French fries. Some of the potato strips were subjected to partial freezing at – 20°C for 25 min before water blanching for surface leaching. The samples treated by partial (surface) freezing generally absorbed more oil during par-flying but less oil during finish-frying compared to the untreated samples (control). French fries made from partially frozen potato strips contained less reducing sugar and ascorbic acid and were lighter in color than the control. Darker fries were produced from potatoes of lower specific gravity because of the higher reducing sugar content. The surface freezing treatment was an effective means of decreasing oil absorption and improving color of French fries.     

The influence of oil type and frying temperatures on the texture and oil content of French fries

The purpose of the present study was to determine the effects of the frying medium and temperatures on fat content and texture of French fries. The material taken for the study consisted of seven types of vegetable oil: refined sunflower, rape, soy, olive oil, palm, partially hydrogenated rape oil (modified oil I) and a blend of vegetable oils (modified oil II). The French fries prepared from Asterix potato variety were fried at oils heated to 150, 160, 170, 180 and 190 °C. The length of frying (12, 10, 8, 6.5 and 4.5 min, respectively) depended on oil temperature. Fat content and the texture of French fries were determined. The type of frying medium significantly affects the texture of French fries. Temperature influenced both the fat content and texture of product. The increase of frying temperature decreased fat uptake and hardness of French fries. French fries fried in rape oil exhibited the most delicate texture and the lowest oil absorption when compared with French fries fried in other types of oil under investigation. Copyright © 2005 Society of Chemical Industry     

Study of a new energy efficient process for French fries production

A new, energy efficient production process for French fries was developed and evaluated. Superheated steam (SHS) was used for evaporation of water instead of pre-drying with air and par-frying with oil. The product was frozen by vacuum cooling. Unfortunately, with this process it was not possible to reach the quality of conventional French fries. Sensory analysis indicated that the main quality defect was a tough crust with a fatty appearance. Confocal Scanning Laser Microscopy showed that this was caused by skin formation on the surface during both SHS drying and vacuum cooling. A frying step was necessary to obtain a porous crust. A satisfactory product quality was feasible after drying with SHS instead of air. Due to the concessions made for the product quality, the final energy reduction was limited. Nevertheless, this study has gained more insight into how processing affects potato tissue on micro-scale and it has shown that a porous structure is essential for good quality French fries.     

Effect of frying variables on French fry properties

This work focuses on the effect of frying variables (repeated frying, potato‐to‐oil ratio, potato distribution in the fryer, oil type and potato variety) on French fry properties (water content, oil content, crust thickness and shrinkage). Furthermore, the rate of change in French fry properties during a frying batch is investigated. The temperature was acquired in several positions within the oil and the potato. It was found that when repeated frying was conducted up to regulation limits for frying oil use, the examined French fry properties were not significantly affected. On the contrary, the potato‐to‐oil ratio, potato distribution and potato variety significantly affected the water content of French fries. The most significant changes occurred during the first 1–2 min of a frying batch. According to the temperature measurements, the crust‐core front continued to advance after this first frying period. However, there was no observable crust thickness increase; this was attributed to crust shrinkage.     

Ascorbic acid losses during processing of French fries and potato chips

The fate of ascorbic acid during processing of French fries and potato chips was observed. Both products still contained a remarkable amount of ascorbic acid despite of losses during processing. A variety dependency was given. Main reduction was after blanching (French fries) and washing (potato chips). Especially in potato chips a high concentration of dehydroascorbic acid was detected.     

The influence of frying medium degradation on fat uptake and texture of French fries

The purpose of the present investigation was to study the influence of the degree of degradation of different kinds of oils used as a frying medium on fat uptake and texture of frozen pre‐fried French fries. As has been found, the degradation degree of the frying medium depends on the kind of oil and processing time. Liquid hydrogenated rapeseed oil exhibited the best thermo‐oxidative stability among the oils under investigation. The kind of oil influenced fat uptake and the texture of French fries. The lowest fat uptake was observed with French fries fried in solid oil. Some correlations between fat uptake and changes in fatty acid content were found in the frying medium during frying. Fat absorption increased with increasing unsaturated fatty acids and decreasing saturated fatty acid content. The texture of French fries fried in hydrogenated oils was harder than that exhibited by French fries fried in liquid rapeseed oil. The hardness of French fries fried in liquid oils decreased during frying while the hardness of French fries fried in solid oil increased. Some correlations between the texture of French fries and iodine value and fatty acids content of frying media were found. The hardness of French fries increased with increasing content of saturated fatty acids and decreasing unsaturated fatty acids and trans isomer fatty acid content. Copyright © 2005 Society of Chemical Industry     

The influence of French fries processing on the glycoalkaloid content in coloured-fleshed potatoes

French fries made from coloured-fleshed potatoes may be interesting alternative to the traditional snacks for consumers. However, potatoes contain glycoalkaloids (TGA), so potato tubers and obtained fried snacks should be subjected to comprehensive examination. The aim of this study was to determine the effect of different stages of French fries processing on the content of TGA (α-solanine and α-chaconine) in the red- and blue-fleshed potatoes, in semi-products and ready-to-eat products. It was stated that during the processing of French fries prepared from coloured-flesh potato varieties significantly decreased the content of TGA (α-solanine and α-chaconine) in the samples obtained at different stages of the process compared to the raw material. Potatoes with blue-fleshed of Vitelotte variety and red-fleshed of Highland Burgundy Red variety can be used to French fries processing due to their low content of TGA (in unpeeled and peeled potatoes). However, Blue Congo variety with blue-fleshed should not be applied to French fries processing, because of high TGA content in raw material and first of all in peeled potatoes flesh. The peeling process of coloured-fleshed potatoes decreased in TGA content on average by about 50 %, cutting process on average by about 53 %, whereas blanching on average by about 58 % compared with the raw material. The highest decrease in TGA content was caused by frying process. The mean values were about 97.5 % in ready-to-eat French fries. In French fries after I and II steps of frying, the ratio α-solanine to α-chaconine was lower (1.0:2.0) than in unpeeled potatoes (1.0:2.3).     

Frying Oil Temperature: Impact on Physical and Structural Properties of French Fries During the Par and Finish Frying Processes

The physical, mechanical, and structural changes in French fries at different frying temperatures (170, 180, and 190 °C) during par and finish frying were investigated. The experimental frying process includes blanching, par frying, freezing, and finish frying at the point of consumption. Par frying temperature had a greater effect on moisture reduction than on processing time with the greatest moisture loss at 180 °C after 160 s. At 180 °C, fries had the highest total oil uptake (29.56 % wb). Frying caused a significant change in color with the greatest effect at 190 °C. Micro-CT scan images showed structural changes in French fries over the course of the frying process. Frying time increased the volume of the pores relative to the size of the crust, and this was positively correlated with the hardness and shear cutting force. Overall, within the range of frying conditions studied, the higher temperature (190 °C) resulted in the lowest amount of oil uptake and the crispiest texture.     

INCREASES IN THE DIELECTRIC CONSTANTS OF SOYBEAN AND SUNFLOWER OILS AND PRODUCT QUALITY CHANGES OF POTATOES DURING INTERRUPTED DEEP FAT FRYING1

During a 32 h interrupted period of heat processing French fries, the rate of change in the dielectric constants of soybean and sunflower oils was determined. Selected quality parameters (moisture, yield, texture, food energy) were also measured during this period. Heat processing conditions simulated good operational practices for deep fat frying within a commercial setting. The dielectric constant of sunflower increased at a significantly greater rate than soybean oil, indicating increased rates of oil deterioration. Moisture content and yield of the French fries did not differ throughout the 32 h period. Mean texture values (force) were 661 and 643 g for soybean and sunflower oil, respectively. Significant linear interactions among oil and time were found for texture. The food energy content (Kcal/g; dry basis) of French fries heat processed in sunflower oil was significantly lower than those, in soybean oil.     

Structural changes and shrinkage of potato during frying

Summary Light microscopy was used to study changes in cell size, blister formation and crust evolution during potato frying. Frying experiments with both French fries and crisps of different thickness (1–5 mm) were performed at temperatures of 140 and 180 °C. Thickness, volume and density changes were also measured. The formation of crust in French fries starts after the potato surface reached approximately 103 °C, and then the crust thickness increased linearly with the square root of frying time, this increase being faster at 180 °C. The potato volume decreased during frying, although in the late stages the volume may increase because of oil uptake and cell separation caused by entrapped water vapour. Shrinkage was adequately described by the Weibull model with a residual value, with shrinkage rate increasing with temperature and decreasing with potato thickness. The residual volume was not affected by temperature (65% for French fries and 59–30 for crisps, depending on thickness). Volume appeared to decrease mainly as the result of water loss, except for very low water content, and thus potato density changes were very small.     

微波熟化结合超低温冷冻预处理降低煎炸薯条油脂吸附的研究（网络首发、推荐阅读）

对比分析不同熟化方式(漂烫熟化、微波熟化)和不同冷冻方式(常规冷冻、超低温冷冻)的结合预处理对煎炸薯条油脂吸附的影响。发现与传统的漂烫熟化结合常规冷冻预处理相比,将漂烫熟化改为微波熟化,煎炸薯条的总油含量下降15.86%;将常规冷冻改为超低温冷冻,总油含量下降6.09%;而微波熟化结合超低温冷冻预处理使总油含量降低20.46%。激光共聚焦显微镜(CLSM)、差示扫描量热仪(DSC)和扫描电镜(SEM)结果证实:微波结合超低温冷冻预处理使煎炸薯条外壳层产生了较多VII型淀粉脂质复合物,外壳表面结构致密光滑、附着的油脂较少,内部结构破损较小。结合感官评价结果,表明微波熟化结合超低温冷冻预处理可以在改善薯条品质的同时降低油脂吸附。     

Acrylamide in potato crisp—the effect of raw material and processing

Reducing sugars and free amino acids were analysed in slices from three potato cultivars before and after blanching (0-3 min). The potato crisps were deep fried at 185 °C for different times (3-8.5 min), and analysed for the concentration of acrylamide (AA) and moisture. Potato cultivar and the temperature during processing were important parameters for AA formation in potato crisps. The amount increased with an increase in the processing time. Blanching before deep-frying reduced the concentration of free asparagine and reducing sugar in the raw material. We found no effect of blanching as pretreatment on the concentration of AA in the potato crisps. Any relationship was not detected between the levels of asparagine in the different cultivars, before and after blanching, and the formation of AA in the crisp products. However, it was shown that the content of reducing sugars determined the level of AA after frying.