Preparation of manganese oxide with high density by decomposition of MnCO3 and its application to synthesis of LiMn2O4

Manganese oxide with high tap density was prepared by decomposition of spherical manganese carbonate, and then LiMn₂O₄ cathode materials were synthesized by solid-state reaction between the manganese oxide and lithium carbonate. Structure and properties of the samples were determined by X-ray diffraction, Brunauer–Emmer–Teller surface area analysis, scanning electron microscope and electrochemical measurements. With increase of the decomposition temperature from 350 °C to 900 °C, the tap density of the manganese oxide rises from 0.91 g cm⁻³ to 2.06 g cm⁻³. Compared with the LiMn₂O₄ cathode made from chemical manganese dioxide or electrolytic manganese dioxide, the LiMn₂O₄ made from manganese oxide of this work has a larger tap density (2.53 g cm⁻³), and better electrochemical performances with an initial discharge capacity of 117 mAh g⁻¹, a capacity retention of 93.5% at the 15th cycle and an irreversible capacity loss of 2.24% after storage at room temperature for 28 days.     

Synthesis and characterization of Nd doped LiMn2O4 cathode for Li-ion rechargeable batteries

Spinel powders of LiMn_1.99Nd_0.01O₄ have been synthesized by chemical synthesis route to prepare cathodes for Li-ion coin cells. The structural and electrochemical properties of these cathodes were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), Raman spectroscopy, cyclic voltammetry, and charge-discharge studies. The cyclic voltammetry of the cathodes revealed the reversible nature of Li-ion intercalation and deintercalation in the electrochemical cell. The charge-discharge characteristics for LiMn_1.99Nd_0.01O₄ cathode materials were obtained in 3.4–4.3 V voltage range and the initial discharge capacity of this material were found to be about 149 mAh g⁻¹. The coin cells were tested for up to 25 charge-discharge cycles. The results show that by doping with small concentration of rare-earth element Nd, the capacity fading is considerably reduced as compared to the pure LiMn₂O₄ cathodes, making it suitable for Li-ion battery applications.     

Electrochemical performance of nanostructured spinel LiMn2O4 in different aqueous electrolytes

A nanostructured spinel LiMn₂O₄ electrode material was prepared via a room-temperature solid-state grinding reaction route starting with hydrated lithium acetate (LiAc·2H₂O), manganese acetate (MnAc₂·4H₂O) and citric acid (C₆H₈O₇·H₂O) raw materials, followed by calcination of the precursor at 500 °C. The material was characterized by X-ray diffraction (XRD) and transmission electron microscope techniques. The electrochemical performance of the LiMn₂O₄ electrodes in 2 M Li₂SO₄, 1 M LiNO₃, 5 M LiNO₃ and 9 M LiNO₃ aqueous electrolytes was studied using cyclic voltammetry, ac impedance and galvanostatic charge/discharge methods. The LiMn₂O₄ electrode in 5 M LiNO₃ electrolyte exhibited good electrochemical performance in terms of specific capacity, rate dischargeability and charge/discharge cyclability, as evidenced by the charge/discharge results.     

A porous spherical aggregation of Li4Mn5O12 nanorods and its electrochemical performance

A porous spherical aggregation of Li₄Mn₅O₁₂ nanorods with the particle size of 3 μm is prepared by oxidizing LiMn₂O₄ powder with (NH₄)₂S₂O₈ under hydrothermal conditions. The result displays that concentration of (NH₄)₂S₂O₈ plays a key role in forming the porous spherical aggregation and the optimal concentration of oxidant is found to be 1.5 mol L⁻¹. The mechanism for the formation of the porous spherical aggregation is proposed. The electrochemical capacitance performance is tested by cyclic voltammetry, electrochemical impedance spectroscopy and galvanostatic charge/discharge. The porous spherical aggregation exhibits a good electrochemical performance. It could deliver 375 F g⁻¹ within potential range 0-1.4 V at a scan rate of 5 mV s⁻¹ in 1 mol L⁻¹ Li₂SO₄ and the value is cut down to less than 0.024 F g⁻¹ per cycling period in 1000 cycles.     

In situ X-ray diffraction studies of mixed LiMn2O4-LiNi1/3Co1/3Mn1/3O2 composite cathode in Li-ion cells during charge-discharge cycling

The structural changes of the composite cathode made by mixing spinel LiMn₂O₄ and layered LiNi_1/3Co_1/3Mn_1/3O₂ in 1:1 wt% in both Li-half and Li-ion cells during charge/discharge are studied by in situ XRD. During the first charge up to ∼5.2 V vs. Li/Li⁺, the in situ XRD spectra for the composite cathode in the Li-half cell track the structural changes of each component. At the early stage of charge, the lithium extraction takes place in the LiNi_1/3Co_1/3Mn_1/3O₂ component only. When the cell voltage reaches at ∼4.0 V vs. Li/Li⁺, lithium extraction from the spinel LiMn₂O₄ component starts and becomes the major contributor for the cell capacity due to the higher rate capability of LiMn₂O₄. When the voltage passed 4.3 V, the major structural changes are from the LiNi_1/3Co_1/3Mn_1/3O₂ component, while the LiMn₂O₄ component is almost unchanged. In the Li-ion cell using a MCMB anode and a composite cathode cycled between 2.5 V and 4.2 V, the structural changes are dominated by the spinel LiMn₂O₄ component, with much less changes in the layered LiNi_1/3Co_1/3Mn_1/3O₂ component, comparing with the Li-half cell results. These results give us valuable information about the structural changes relating to the contributions of each individual component to the cell capacity at certain charge/discharge state, which are helpful in designing and optimizing the composite cathode using spinel- and layered-type materials for Li-ion battery research.     

Fabrication of all solid-state lithium-ion batteries with three-dimensionally ordered composite electrode consisting of Li0.35La0.55TiO3 and LiMn2O4

A composite electrode between three-dimensionally ordered macroporous (3DOM) Li_0.35La_0.55TiO₃ (LLT) and LiMn₂O₄ was fabricated by colloidal crystal templating method and sol–gel process. A close-packed PS beads with the opal structure was prepared by filtration of a suspension containing PS beads. Li–La–Ti–O sol was injected by vacuum impregnation process into the voids between PS beads, and then was heated to form 3DOM-LLT. Three-dimensionally ordered composite material consisting of LiMn₂O₄ and LLT was prepared by sol–gel process. The prepared composite was characterized with SEM and XRD. All solid-state Li-ion battery was fabricated with the LLT–LiMn₂O₄ composite electrode as a cathode, dry polymer electrolyte and Li metal anode. The prepared all solid-state cathode exhibited a volumetric discharge capacity of 220 mAh cm⁻³.     

Electrochemical performance of Al-doped LiMn2O4 prepared by different methods in solid-state reaction

Al-doped LiMn₂O₄ cathode materials synthesized by a newly developed wet-milling method and a dry process method using a conventional solid-state reaction were evaluated physicochemically and electrochemically. In the wet-milling method, a precursor was made from the raw materials atomized by a wet milling. A good cyclic performance was obtained for the LiMn₂O₄ samples prepared by the wet-milling method, achieved up to 99% of retention of capacity at 50 °C at the 30th cycle. The precursor obtained by the wet-milling method was well homogenous and highly reactive due to their finely ground particles, giving good crystallinity to LiMn₂O₄ products.     

Electrochemical performance of spinel LiMn2O4 cathode materials made by flame-assisted spray technology

Spinel lithium manganese oxide LiMn₂O₄ powders were synthesized by a flame-assisted spray technology (FAST) with a precursor solution consisting of stoichiometric amounts of LiNO₃ and Mn(NO₃)₂·4H₂O dissolved in methanol. The as-synthesized LiMn₂O₄ particles were non-agglomerated, and nanocrystalline. A small amount of Mn₃O₄was detected in the as-synthesized powder due to the decomposition of spinel LiMn₂O₄ at the high flame temperature. The impurity phase was removed with a post-annealing heat-treatment wherein the grain size of the annealed powder was 33 nm. The charge/discharge curves of both powders matched the characteristic plateaus of spinel LiMn₂O₄ at 3 V and 4 V vs. Li. However, the annealed powder showed a higher initial discharge capacity of 115 mAh g⁻¹ at 4 V. The test cell with annealed powder showed good rate capability between a voltage of 3.0 and 4.3 V and a first cycle coulombic efficiency of 96%. The low coulombic efficiency from capacity fading may be due to oxygen defects in the annealed powder. The results suggest that FAST holds potential for rapid production of uniform cathode materials with low-cost nitrate precursors and minimal energy input.     

Effects of supersonic treatment on the electrochemical properties and crystal structure of LiMn1.5Ni0.5O4 as a cathode material for Li ion batteries

The electrochemical properties and crystal structure of LiMn_1.5Ni_0.5O₄ treated with supersonic waves in an aqueous Ni-containing solution were investigated by performing charge-discharge tests, inductively coupled plasma (ICP) analysis, scanning electron microscopy (SEM), iodometry, X-ray diffraction (XRD), powder neutron diffraction and synchrotron powder XRD. The charge-discharge curve of LiMn_1.5Ni_0.5O₄ versus Li/Li⁺ has plateaus at 4.1 and 4.7 V. The 4.1 V versus Li/Li⁺ plateau due to the oxidation of Mn^3+/4+ was reduced by the supersonic treatment. During the charge-discharge cycling test at 25 °C, the supersonic treatment increased the discharge capacity of the 50th cycle. Rietveld analysis of the neutron diffraction patterns revealed that the Ni occupancy of the 4b site in LiMn_1.5Mn_0.5O₄, which is mainly occupied by Ni, was increased by the supersonic treatment. This result suggests that Ni²⁺ is partially substituted for Mn^3+/4+ during the supersonic treatment.     

Enhanced high rate performance of LiMn2O4 spinel nanoparticles synthesized by a hard-template route

A nanosized LiMn₂O₄ (nano-LiMn₂O₄) spinel was prepared by a novel route using a porous silica gel as a sacrificial hard template. This material was found to be made up of 8–20 nm nanoparticles with a mean crystallite size of 15 nm. The electrochemical properties of nano-LiMn₂O₄ were tested in lithium cells at different cycling rates and compared to those of microsized LiMn₂O₄ (micro-LiMn₂O₄) obtained by the classical solid state route. Microsized LiMn₂O₄ is formed by 3–20 μm agglomerates, the size of each individual particle being approximately 0.20 μm. The behaviour of nano-LiMn₂O₄ as a positive electrode improves with increasing current densities (from C/20 to 2C). Moreover, it was found to exhibit a noticeably better performance at high rates (2C), with higher initial capacity values and very good retention (only 2% loss after 30 cycles), with respect to micro-LiMn₂O₄, almost certainly due to enhanced lithium diffusion in the small particles.     

In-situ XRD investigations on structure changes of ZrO2-coated LiMn0.5Ni0.5O2 cathode materials during charge

The structural changes of pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂ cathode materials were investigated by using in situ X-ray diffraction (XRD) during charging process. An obviously solid solution phase transition from a hexagonal structure (H1) to another hexagonal structure (H2) was observed during the charging process at a constant current of 0.3 mA in the potential range of 2.5–5.7 V. The second hexagonal structure has a shorter a-axis and a longer c-axis before the crystal collapse. Before the structure collapses the c-axis length increases to maximum and then significantly decreases to 14.1 Å. The c-axis length of the pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂ increases to the maximum at the charge capacity of 119.2 and 180.9 mAh g⁻¹, respectively. It can be concluded that the ZrO₂ coating can strongly stabilize the crystal structure of the LiMn_0.5Ni_0.5O₂ compound from the comparison of the lattice parameter variations between the pristine and the ZrO₂-coated LiMn_0.5Ni_0.5O₂ compounds upon charge. The potential fluctuation resulting from the decomposition of electrolytes starts at the charge capacity of around 200 and 260 mAh g⁻¹ for the pristine and ZrO₂-coated LiMn_0.5Ni_0.5O₂, respectively. It suggests that the ZrO₂ coating layer can impede the reaction between the cathode material and electrolyte.     

Synthesis of spinel LiMn2O4 nanoparticles through one-step hydrothermal reaction

Phase pure spinel LiMn₂O₄ nanoparticles can be directly synthesized by one-step hydrothermal reaction of γ-MnO₂ with LiOH in an initial Li/Mn ratio of 1 at 200 °C. The reaction might involve a redox reaction between Mn⁴⁺ and OH⁻, and the formation of LiMn₂O₄ at the same time under the proposed hydrothermal conditions. This hydrothermal process is simple since only γ-MnO₂ powders are used as the Mn source, whereas without use of any oxidants, reductants, or low valence Mn source. The electrochemical performance of the as-synthesized LiMn₂O₄ nanoparticles towards Li⁺ insertion/extraction was examined. Rather good capacity and cycle performance, and an especially excellent high rate capability, were observed for the sample that was hydrothermally reacted for 3 days.     

The influence of compositional change of 0.3Li2MnO3·0.7LiMn1−xNiyCo0.1O2 (0.2 ≤ x ≤ 0.5, y = x − 0.1) cathode materials prepared by co-precipitation

Cathode materials prepared by a co-precipitation are 0.3Li₂MnO₃·0.7LiMn_1−xNi_yCo_0.1O₂ (0.2 ≤ x ≤ 0.4) cathode materials with a layered-spinel structure. In the voltage range of 2.0-4.6 V, the cathodes show more than one redox reaction peak during its cyclic voltammogram. The Li/0.3Li₂MnO₃·0.7LiMn_1−xNi_yCo_0.1O₂ (x = 0.3, y = 0.2) cell shows the initial discharge capacity of about 200 mAh g⁻¹. However, when x = 0.2 and y = 0.1, the cell exhibits a rapid decrease in discharge capacity and poor cycle life.     

Lithium difluoro(oxalato)borate/ethylene carbonate + propylene carbonate + ethyl(methyl) carbonate electrolyte for LiMn2O4 cathode

Lithium difluoro(oxalato)borate (LiODFB) was investigated as a lithium salt for non-aqueous electrolytes for LiMn₂O₄ cathode in lithium-ion batteries. Linear sweep voltammetry (LSV) tests were used to examine the electrochemical stability and the compatibility between the electrolytes and LiMn₂O₄ cathode. Through inductively coupled plasma (ICP) analysis, we compared the amount of Mn²⁺ dissolved from the spinel cathode in 1 mol L⁻¹ LiPF₆/EC + PC + EMC (1:1:3 wt.%) and 1 mol L⁻¹ LiODFB/EC + PC + EMC (1:1:3 wt.%). AC impedance measurements and scanning electron microscopy (SEM) analysis were used to analyze the formation of the surface film on the LiMn₂O₄ cathode. These results demonstrate that ODFB anion can capture the dissolution manganese ions and form a denser and more compact surface film on the cathode surface to prevent the continued Mn²⁺ dissolution, especially at high temperature. It is found that LiODFB, instead of LiPF₆, can improve the capacity retention significantly after 100 cycles at 25 °C and 60 °C, respectively. LiODFB is a very promising lithium salt for LiMn₂O₄ cathode in lithium-ion batteries.     

Nano-sized LiMn2O4 spinel cathode materials exhibiting high rate discharge capability for lithium-ion batteries

Nano-sized LiMn₂O₄ spinel with well crystallized homogeneous particles (60 nm) is synthesized by a resorcinol-formaldehyde route. Micro-sized LiMn₂O₄ spinel with micrometric particles (1 μm) is prepared by a conventional solid-state reaction. These two samples are characterized by XRD, SEM, TEM, BET, and electrochemical methods. At current rate of 0.2C (1C = 148 mA g⁻¹), a discharge capacity of 136 mAh g⁻¹ is obtained on the nano-sized LiMn₂O₄, which is higher than that of micro-sized one (103 mAh g⁻¹). Furthermore, compared to the micro-sized sample, nano-sized LiMn₂O₄ shows much better rate capability, i.e. a capacity of 85 mAh g⁻¹, 63% of that at 0.2C, is realized at 60C. The excellent high rate performance of nano-sized LiMn₂O₄ spinel may be attributed to its impurity-free nano-sized particles, higher surface area and well crystalline. The outstanding electrochemical performances demonstrate that the nano-sized LiMn₂O₄ spinel will be the promising cathode materials for high power lithium-ion batteries used in hybrid and electric vehicles.     

Effect of firing temperature on the electrochemical performance of LiMn0.4Fe0.6PO4/C materials prepared by mechanical activation

Carbon-coated LiMn_0.4Fe_0.6PO₄ composites (LiMn_0.4Fe_0.6PO₄/C) were synthesized for use as cathode materials in lithium batteries. The composites were synthesized by a mechanical activation process that consists of high-energy ball milling for 10 h, followed by thermal treatment at different temperatures. The structure, particle size and surface morphology of these cathode active materials were investigated by inductively coupled plasma (ICP) analysis, energy dispersive spectrometry (EDS), high-resolution Raman spectroscopy, X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), and high-resolution transmission electron microscopy (HR-TEM). The firing temperature was observed to affect morphology, particle size, elemental distribution, structure of the residual carbon, and consequently the electrochemical properties of the composites. LiMn_0.4Fe_0.6PO₄/C synthesized at 600 °C possessed the most desirable properties and it exhibited the best performance when used as cathode in lithium batteries at room temperature. The cell, comprising cathode of this composite, exhibited the initial discharge capacities of 144.5 mAh g⁻¹ (85.0% of theoretical capacity) and 122.0 mAh g⁻¹ (71.8%), respectively, at 0.1 and 1 C-rates. The cathode showed good cycle stability without substantial capacity fade up to 50 cycles.     

Comparison of the electrochemical properties of LiBOB and LiPF6 in electrolytes for LiMn2O4/Li cells

The electrochemical stability and conductivity of LiPF₆ and lithium bis(oxalato)borate (LiBOB) in a ternary mixture of ethylene carbonate (EC), ethyl methyl carbonate (EMC) and diethyl carbonate (DEC) were compared. The discharge capacities of LiMn₂O₄/Li cells with the two electrolytes were measured at various current densities. At room temperature, LiMn₂O₄/Li cells with the electrolyte containing LiBOB cycled equally well with those using the electrolyte containing LiPF₆ when the discharge current rate was under 1 C. At 60 °C, the LiBOB-based electrolyte cycled better than the LiPF₆-based electrolyte even when the discharge current rate was above 1 C. Compared with the electrolyte containing LiPF₆, in LiMn₂O₄/Li cells the electrolyte containing LiBOB exhibited better capacity utilization and capacity retention at both room temperature and 60 °C. The scanning electron microscopy (SEM) images and the a.c. impedance measurements demonstrated that the electrode in the electrolyte containing LiBOB was more stable. In summary, LiBOB offered obvious advantages in LiMn₂O₄/Li cells.     

Low-temperature synthesis of highly crystallized LiMn2O4 from alpha manganese dioxide nanorods

One-dimensional alpha manganese dioxide (α-MnO₂) nanorods synthesized by a hydrothermal route were explored as the starting material for preparing lithium manganese spinel LiMn₂O₄. Pure and highly crystalline spinel LiMn₂O₄ was easily obtained from α-MnO₂ nanorods through a low-temperature solid-state reaction route, while Mn₂O₃ impurity was present along with the spinel phase when commercial MnO₂ was used as starting material. The particle size of LiMn₂O₄ prepared from α-MnO₂ nanorods was about 100 nm with a homogenous distribution. Electrochemical tests demonstrated that the LiMn₂O₄ thus prepared exhibited a higher capacity than that prepared from commercial MnO₂. Therefore, α-MnO₂ nanorods are proved to be a promising starting material for the preparation of high quality LiMn₂O₄.     

Improvement in electrochemical performance of V2O5 by Cu doping

Cu_0.04V₂O₅ was prepared by a precipitation method followed by heat treatment at 300 and 600 °C. The material prepared at 300 °C showed porous morphology, whereas that prepared at 600 °C was highly crystalline. X-ray diffraction, Raman scattering and Fourier transform infrared spectroscopy showed both materials exhibiting the same structure as that of V₂O₅, with a slight lattice expansion. X-ray absorption spectroscopy confirmed the presence of V⁴⁺ cations in Cu_0.04V₂O₅, which would increase the electronic conductivity of V₂O₅. Cu_0.04V₂O₅ showed better electrochemical performance than V₂O₅ because of its high electronic conductivity and good structural stability. The material prepared at 600 °C delivered a reversible discharge capacity over 160 mAh g⁻¹ after 60 cycles at a C rate of C/5.6. The material prepared at 300 °C showed good high-rate performance, which delivered a reversible capacity ∼100 mAh g⁻¹ when cycled at C/1.9. The discrepancy in the rate performance of Cu_0.04V₂O₅ was attributed to the morphology of materials.     

Electrochemistry of LiMn2O4 epitaxial films deposited on various single crystal substrates

LiMn₂O₄ epitaxial thin films were synthesized on SrTiO₃:Nb(1 1 1) and Al₂O₃(0 0 1) single crystal substrates by pulsed laser deposition (PLD) method and the electrochemical properties were discussed comparing with that of amorphous LiMn₂O₄ film on polycrystalline Au substrate. LiMn₂O₄ epitaxial film showed only a single plateau in charge–discharge curves and a single redox peak at the corresponding voltage of cyclic voltammograms. This phenomenon seems to originate from the effect of the epitaxy: the film is directly connected with the substrate by the chemical bond and this connection would suppress the phase transition of Li_xMn₂O₄ film during lithium (de-)intercalation. The discharge voltage of LiMn₂O₄ epitaxial film on SrTiO₃ was lower than that of LiMn₂O₄ film on Al₂O₃. This lowered discharge voltage may be caused by the electronic interaction between LiMn₂O₄ film and SrTiO₃:Nb n-type semiconductor substrate.