TEM Characterization of Nanostructured MgAl2O4 Synthesized by a Direct Conversion Process from γ-Al2O3

Nanostructured MgAl₂O₄ spinel was synthesized by a direct conversion process from cubic γ-Al₂O₃. The effect of post-annealing temperature (300°, 500°, and 800°C) on MgAl₂O₄ phase formation was investigated using transmission electron microscopy, selected area electron diffraction (SAED), electron energy loss spectroscopy (EELS), and energy-dispersive spectroscopy (EDS). Relative diffraction intensities as well as lattice parameter measurements from SAED revealed that MgAl₂O₄ spinel structure starts forming at temperatures as low as 300°C. EELS and EDS spectrum images also revealed an increase in elemental homogeneity with increasing annealing temperature. The degree of ordering of Mg and Al between octahedral and tetrahedral sites has been determined from relative diffraction intensities. Results show that annealing to 800°C leads to a spinel phase with an order parameter of 0.78.     

Low-Temperature Chemical Synthesis of Nanocrystalline MgAl2O4 Spinel Powder

Nanocrystalline MgAl₂O₄ spinel powder was synthesized by pyrolysis of complex compounds of aluminum and magnesium with triethanolamine (TEA). The soluble metal ion–TEA complexes formed the precursor material on complete dehydration of the complexes of aluminum–TEA and magnesium–TEA. Single-phase MgAl₂O₄ spinel powder resulted after heat treatment of the precursor material at 675°C. The precursor and the heat-treated powders were characterized by X-ray diffractometry (XRD), differential thermal and thermogravimetric analysis, and transmission electron microscopy (TEM). The average crystallite size as measured from the X-ray line broadening was around 14 nm and the average particle size from TEM studies was around 20 nm.     

Molten Salt Synthesis of Magnesium Aluminate (MgAl2O4) Spinel on Ti3AlC2 Substrate

A MgAl₂O₄ (MA) spinel layer was synthesized on Ti₃AlC₂ substrate through the molten salt synthesis (MSS) method. The Ti₃AlC₂ substrate was immersed in MgCl₂·6H₂O powders and treated at 800°, 850°, and 900°C for 4 h in air. A continuous and 10-μm-thick MgAl₂O₄ layer was obtained at 900°C, by which the surface hardness of Ti₃AlC₂ can be effectively improved. The combined scanning electron microscopy observations and crystal morphology simulation further revealed that the as-formed MgAl₂O₄ presents tetragonal bipyramids morphology with (400)-orientation.     

Ternary System Al2O3-MgO-CaO: I, Primary Phase Field of Crystallization of Spinel in the Subsystem MgAl2O4-CaAl4O7-CaO-MgO

Using a novel experimental procedure in the field of ceramics/materials science that is based on the precise microanalysis (scanning electron microscopy, coupled with wavelength-dispersive spectroscopy) of the phases that are present in equilibrated specimens, the solid-state compatibility relations in the subsystem MgAl₂O₄-CaAl₄O₇-CaO-MgO and the melting relationships in the subsystems MgAl₂O₄-CaAl₂O₄-MgO and MgAl₂O₄-CaAl₂O₄-CaAl₄O₇ were established. The primary phase field of crystallization of spinel in the above-mentioned subsystem, MgAl₂O₄-CaAl₄O₇-CaO-MgO, was determined subsequently. The temperature, composition, and character of the ternary invariant points of the subsystem were established, and the ranges of the solid solutions in periclase, spinel, monocalcium aluminate, and dicalcium aluminate also were studied and determined, up to 1725°C.     

Magnesium Aluminate (MgAl2O4) Spinel Powders from Water-Based Sols

Magnesium aluminate (MgAl₂O₄) spinel powders of irregular and spherical morphologies were obtained from the bi-component water-based sols following the sol–gel and sol–emulsion–gel methods, respectively. For the synthesis of the oxide microspheres, the surfactant concentration and viscosity of the sols were found to affect the characteristics of the derived microspheres. The gel and calcined powders were investigated by using thermogravimetry analysis, differential thermal analysis, X-ray diffraction (XRD), optical and scanning electron microscopy (SEM), Fourier transformed infrared spectroscopy, and particle size analysis. XRD results indicated crystallization of the only phase MgAl₂O₄ spinel from 200° to 1000°C. Formation of hollow microspheres with a single cavity was identified by SEM.     

Sequential Precipitation of MgAl2O4 on Mg1-x CaxAl2O4 in Hot-Pressed MgO Single Crystals

In a hot-pressed and deformed MgO single crystal, precipitates of Mg_1-xCa_xAl₂O₄ spinel upon which MgAl₂O₄ spinel subsequently precipitated were observed and analyzed using transmission electron microscopy and scanning electron microscopy. This behavior is related to the respective solubility limits of CaO and Al₂O₃ in MgO at the hot-pressing temperature and may be aided by impurity segregation to the dislocations. The spinel selectively precipitated at the nodes of a dislocation network which was formed during [001] hot-pressing deformation, as a result of the reaction b₃= b₁+ b₂= (1/2) [011] + (1/2)     = [001]. The dislocation is sessile, and the precipitates have a <100>_matrix≨ <100>_spinel coherent relationship.     

Optical Spectra of Synthetic Spinels in the System MgAl2O4–MgCr2O4

Unpolarized optical spectra were measured in the wavelength range 322–1666 nm by the diffuse reflection technique from spinel powders synthesized in the system MgAl₂O₄–MgCr₂O₄. The spectra were interpreted by the crystal-field theory on the basis of trigonally distorted spinel octahedra with D_3d symmetry. For chromium-rich solid solutions, including the MgCr₂O₄ end-member, results after peak fittings showed octahedral D_3d local symmetry around Cr³⁺ ions, identical to the crystallographic site symmetry. For chromium-poor solid solutions, however, octahedral C_3v local symmetry was suggested around Cr³⁺ ions, different from the D_3d crystallographically expected.     

Quaternary System Al2O3–CaO–MgO–SiO2: II Study of the Crystallization Volume of MgAl2O4

Solid-state compatibility and melting relations of MgAl₂O₄ in the quaternary system Al₂O₃–CaO–MgO–SiO₂ were studied by firing and quenching selected samples located in the 65 wt% MgAl₂O₄, plane followed by microstructural and energy dispersive X-ray analysis. A projection of the liquidus surface of the primary crystallization volume of MgAl₂O₄ was constructed from CaO, SiO₂ and exceeding Al₂O₃, not involved in stoichiometric MgAl₂O₄ formation; those three amounts were recalculated to 100 wt%. The temperature and character of six invariant points, where four solids co-exist with a liquid phase, were defined. One maximum point was localized and the positions of the isotherms were tentatively established. The effect of CaO, SiO₂, and Al₂O₃ impurities on the high temperature behavior of spinel materials was also discussed.     

Chemical Interaction Between LiF and MgAl2O4 Spinel During Sintering

Reactions between LiF and MgAl₂O₄ at temperatures up to 1500°C are examined with a variety of tools, including differential scanning calorimetry, thermo-gravimetric analysis, X-ray diffraction, and scanning electron microscopy. LiAlO₂ and MgF₂ are found to be the active reaction products at these temperatures. A transient liquid phase comprising MgF₂ and LiF forms at intermediate temperatures, but then is consumed at higher temperatures during the reformation of MgAl₂O₄. If processed as an uncompacted powder mixture, all of the initial LiF in the system eventually vaporizes at temperatures exceeding 1300°C. A new reaction sequence relevant to the densification of LiF-doped MgAl₂O₄ spinel is proposed.     

Coherent Precipitation in the System MgO-Al2O3-Cr2O3

An isothermal section of the ternary system MgO–Al₂O₃-Cr₂O₃ was determined at 1700°± 15°C to delineate the stability field for spinel crystalline solutions (cs). Crystalline solutions were found between the pseudobinary joins MgAl₂O₄–Cr₂O₃ and MgCr₂O₄-Al₂O₃, and the binary join MgAl₂O₄-MgO. The first two crystalline solutions exhibit cation vacancy models while the latter can probably be designated as a cation interstitial model. Precipitation from spinel cs may proceed directly to an equilibrium phase, (Al_1-xCr_x)₂O₃, with the corundum structure or through a metastable phase of the probable composition Mg(Al_1-xC_r)₂₆O₄₀. The composition and temperature limits were defined where the precipitation occurs via metastable monoclinic phases. The coherency of the metastable monoclinic phase with the spinel cs matrix can be understood by considering volume changes with equivalent numbers of oxygens and known crystallographic orientation relations. Electron probe and metallographic microscope investigations showed no preferential grain boundary precipitation.     

Electrochemical Determination of the Gibbs Energy of Formation of MgAl2O4

The standard Gibbs energy of formation of the spinel MgAl₂O₄ from component oxides, MgO and α-Al₂O₃, has been determined in the temperature range 900 to 1250 K using a solid-state cell incorporating single-crystal CaF₂ as the solid electrolyte. The cell can be represented as—Pt,O₂,MgO+MgF₂|CaF₂|MgF₂+MgAl₂O₄+α-Al₂O₃,O₂,Pt—The standard Gibbs energy of formation from binary oxides, computed from the reversible emf, can be represented by the expression—capdelta G °_f,ox=−23600 − 5.91 T (±150) J/mol—The 'second-law' enthalpy of formation of MgAl₂O₄ obtained in this study is in good agreement with high-temperature solution calorimetric studies reported in the literature.     

Sintering Kinetics of a MgAl2O4 Spinel Doped with LiF

The sintering kinetics of a pure magnesium aluminate spinel, MgAl₂O₄, and that doped with LiF were determined through the use of the master sintering curve technique developed by Su and Johnson. ²⁰ Powders with 0%, 0.5%, and 1.0% by mass LiF were densified in a vacuum hot press under a range of unaxial pressures. After the sintering mechanisms in each temperature and pressure regime were determined, an optimized vacuum hot-pressing schedule was formulated for spinel powders doped with 1.0% by mass of LiF. In addition to forming a transient liquid phase, the presence of LiF leads to the formation of oxygen vacancies that promote late-stage sintering in MgAl₂O₄.     

Growth of Single-Crystal and Polycrystalline Thin Films of MgAl2O4 and MgFe2O4

Single-crystal and polycrystalline films of Mg-Al₂O₄ and MgFe₂O₄ were formed by two methods on cleavage surfaces of MgO single crystals. In one procedure, aluminum was deposited on MgO by vacuum evaporation. Subsequent heating in air at about 510°C formed a polycrystalline γ-Al₂O₈ film. Above 540°C, the γ-Al₂O, and MgO reacted to form a single-crystal MgAl₂O₄ film with {001} MgAl₂O₄‖{001} MgO. Above 590°C, an additional layer of MgAl₂O₄, which is polycrystalline, formed between the γ-Al₂O₃ and the single-crystal spinel. Polycrystalline Mg-Al₂O₄ formed only when diffusion of Mg²⁺ ions proceeded into the polycrystalline γ-Al₂O₃ region. Corresponding results were obtained for Mg-Fe₂O₄. MgAl₂O₄ films were also formed on cleaved MgO single-crystal substrates by direct evaporation, using an Al₂O₃ crucible as a source. Very slow deposition rates were used with source temperatures of ∼1350°C and substrate temperatures of ∼800°C. Departures from single-crystal character in the films may arise through temperature gradients in the substrate.     

High-Strain-Rate Superplasticity in Y2O3-Stabilized Tetragonal ZrO2 Dispersed with 30 vol% MgAl2O4 Spinel

High-strain-rate superplasticity is attained in a 3-mol%-Y₂O₃-stabilized tetragonal ZrO₂ polycrystal (3Y-TZP) dispersed with 30 vol% MgAl₂O₄ spinel: tensile elongation at 1823 K reached >300% at strain rates of 1.7 × 10⁻²– 3.3 × 10⁻¹ s⁻¹. The flow behavior and the microstructure of this material indicate that the MgAl₂O₄ dispersion should enhance accommodation processes necessary for grain boundary sliding. Such an effect is assumed to arise from an enhancement of the cation diffusion by the dissolution of Al and Mg ions into the ZrO₂ matrix and from stress relaxation due to the dispersed MgAl₂O₄ grains.     

Synthesis of an Al/MgAl2O4In situ Metal Matrix Composite from Silica Gel

An aluminum/MgAl₂O₄ in situ metal matrix composite has been synthesized using silica gel containing ∼98% SiO₂ in an Al–5Mg alloy. The thermodynamics and kinetics of MgAl₂O₄ formation have been discussed in detail. A transition phase of composition between MgO and MgAl₂O₄ has been detected in the SEM-EDS analysis of the particles extracted from the composite by a 25% NaOH solution. This confirms the gradual transformation of MgO to MgAl₂O₄ by the reaction 3SiO₂( s )+2MgO( s )+4Al( l )→2MgAl₂O₄( s )+3Si( l ). The stoichiometry, n , of MgAl₂O₄ has been found to sustain close to 1 and the crystallite growth of MgAl₂O₄ has been stopped at D ∼30 nm in the composites held at 750°C up to 10 h.     

Synthesis and Characterization of MgAl2O4 Spinel Precursor from a Heterogeneous Alkoxide Solution Containing Fine MgO Powder

A precursor was synthesized from a heterogeneous alkoxide solution that contained fine MgO powder, which allowed the preparation of MgAl₂O₄ spinel powder with high sinterability characteristics. The precursor consisted of a mixture of boehmite (AlO(OH)) and a mixed hydroxide (Mg₄Al₂(OH)₁₄· 3H₂O). The spinel phase formed through two steps: (i) decomposition of the mixed hydroxide at low temperature and (ii) solid-state reaction between MgO and γ-Al₂O₃ at higher temperatures. Dense polycrystalline spinel could be obtained from the calcined powders at sintering temperatures as low as 1400°C.     

Exsolution of β-Ga2O3 Crystalline Solutions in the System MgAl2O3-Ga2O3

The subsolidus phase equilibrium diagram for the pseudobinary join MgAl₂O₄-Ga₂O₃ was determined. The shape of the exsolution boundary was obtained by heat-treating samples pre- equilibrated at 1600°C. Crystalline solubility of Ga₂O₃ in MgAl₂O₄ decreased from 73 mole % at 1600°C to 55 mole % at 1200°C. The crystalline solution was formed by the replacement of Mg²⁺ions by Ga³⁺ ions to produce a cation defect spinel. The phase precipitated was the mono-clinic δ-Ga₂O₃ (=δ-Al₂O₃ structure). Changes in the ratios of relative X-ray diffraction intensities indicated that the crystalline solutions also disorder with temperature.     

Thermochemistry of MgAl2O4-Al8/3O4 Defect Spinels

Solution calorimetry of MgAl₂O₄-Al_8/3O₄ solid solutions was performed in a molten 2PbO · B₂O₃ solvent at 975 K. The results indicate small negative heats of mixing, relative to spinel standard states for both end-members. These data were combined with information on the energetics of the α-γ transition in Al₂O₃ and on the MgAl₂O₄-Al_8/3O₄ (MgO-Al₂O₃) subsolidus phase relations to estimate the partial molar entropy of mixing of γ-Al_8/3O₄ in the solid solution. This entropy is much less positive than that calculated from several models for the configurational entropy of mixing of magnesium, aluminum, and vacancies on octahedral and/or tetrahedral sites. The data suggest a good deal of local order to be present in the solid solutions, consistent with negative enthalpies of mixing and entropies of mixing far less than ideal configurational values.     

Microstructure and Electrical Properties of MgAl2O4 Thin Films for Humidity Sensing

Active elements for humidity sensors based upon MgAl₂O₄ thin films or sintered pellets were investigated. Thin films were deposited on Si/SiO₂ substrates by radiofrequency (rf) sputtering. Sintered MgAl₂O₄ pellets were prepared by traditional ceramic processing. Scanning electron microscopy (SEM) analysis showed that the thin films were rather dense and homogeneous, made up of clustered particles of about 20–30 nm, while the pellets showed a wide pore-size distribution. X-ray photoelectron spectroscopy (XPS) demonstrated that the thin films have a stoichiometry close to that of MgAl₂O₄. Sintered MgAl₂O₄ is crystalline, while it is disordered in thin-film form. The presence of two different components of the Al 2 p peaks was correlated with the structural difference between pellets and thin films. The relationship between good film–substrate adhesive properties and the chemical composition at the interface was studied. The electrical properties of the sensing elements were studied at 40°C in environments at different relative humidity (RH) values between 2% and 95%, using ac impedance spectroscopy. MgAl₂O₄ thin films showed interesting characteristics in terms of their use in humidity-measurement devices. Resistance versus RH sensitivity values showed variations as high as 4 orders of magnitude in the RH range tested for thin films, and 5 orders of magnitude for pellets. The differences in the electrical behavior of MgAl₂O₄ pellets and thin films were correlated with their different microstructures.     

Single-Source Sol-Gel Synthesis of Nanocrystalline ZnAl2O4: Structural and Optical Properties

Nanometer-sized zinc aluminate (ZnAl₂O₄) particles were synthesized from heterometal alkoxides, [ZnAl₂(OR)₈], possessing an ideal cation stoichiometry for the ZnAl₂O₄ spinel. ZnAl₂O₄ is formed at 400°C, which is the lowest temperature reported for the formation of monophasic ZnAl₂O₄. ²⁷Al magic-angle spinning nuclear magnetic resonance spectroscopy revealed that ZnAl₂O₄ possesses an inverse structure at <900°C, while the normal spinel phase is observed at higher temperatures. The homogeneity of the in-depth composition and Zn:Al stoichiometry (1:2) was confirmed by electron spectroscopy for chemical analysis. Evaluation of the valence-band spectra of ZnAl₂O₄ and ZnS suggested that the hybridization of O 2 p and Zn 3 d orbitals is responsible for lowering the bandgap in the latter. The average crystallite size showed an exponential relationship to the calcination temperature (X-ray diffractometry and transmission electron microscopy data). The optical spectra of different spinel powders (average particle sizes, 20–250 nm) showed that the absorption edge exhibits a blue shift as particle size decreases.