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1.
Measurement of the velocities of bubbles and liquid with a two-element electroresistivity probe and laser-Doppler velocimeter, respectively, during bottom injection of air into a water bath, has confirmed the existence of a critical gas-injection rate. Above the critical flow rate, the change of axial bubble velocity in the air jet, and of liquid velocity with increasing volume flow rate, diminishes markedly. The existence of the critical flow rate is explicable from high-speed motion pictures of the vertical gas jets, which reveal four zones of gas dispersion axially distributed above the orifice: primary bubble at the orifice, free bubble, plume consisting of disintegrated bubbles, and spout at the bath surface. With increasing gas-injection rate, the free-bubble zone expands such that the point of bubble disintegration rises closer to the bath surface. Above the critical flow rate, the free bubbles rise with minimal breakup and erupt from the bath surface with maximum energy discharge. The combined Kelvin-Helmholtz, Rayleigh-Taylor instability theory has been applied to analyze the bubble breakup in the bath and the critical gas-injection rate in a gas-stirred ladle. The criterion for the critical diameter of bubble breakup has been found to depend primarily on the surface tension and density of the liquid. In the analysis, the propagation time of a disturbance on a bubble surface at the “most unstable” wave number has been compared with the bubble rising time in the bath in order to determine the critical gas-flow rate. The predicted critical values are in close agreement with the measured results. M. ZHOU formerly was Post Doctoral Fellow with the Centre for Metallurgical Process Engineering, University of British Columbia, Vancouver, BC, Canada V6T 1Z4 J.K. BRIMACOMBE holds the Alcan Chair in Materials Process Engineering  相似文献   

2.
Experimental measurements of the flow velocity were carried out with liquid Wood's metal in a ladle-shaped vessel with an inner diameter of 40 cm at centric gas blowing. By means of permanent magnet probes the liquid flow field was measured under various blowing conditions. The results show that a circulating flow field is established in the vessel. In the bubble plume zone an upwardly directed liquid flow is formed. The radial distribution of the flow velocity in this zone follows a Gaussian function. The axial flow velocity increases with growing gas flow rate and is nearly constant in vertical direction. The width of the upward flow becomes larger with increasing distance from the nozzle and its dependence from the gas flow rate is not considerable. At centric gas blowing the liquid in the upper part of the bath streams quickly, whereas in the lower part so-called “dead zones” with very low flow velocity are present. Besides the time-averaged value of the flow velocity, the turbulent behaviours of the liquid flow such as fluctuation velocity, the turbulent kinetic energy and its dissipation rate were investigated on the basis of measured data. It was found that the liquid flow is turbulent particularly in the region of bubble plume and of bath surface. The radial profiles of these parameters can also be described by a Gaussian function. Only a small part of the gas stirring energy is changed into the kinetic energy of the directed liquid flow. Most of the stirring energy is already dissipated in the bubble plume zone.  相似文献   

3.
The effects of the pore diameter, bath surface pressure, and nozzle diameter on the bubble formation from a porous bottom nozzle placed in a water bath and on the behavior of rising bubbles were investigated with still and high-speed video cameras and a two-needle electroresistivity probe. Three types of bubble dispersion patterns were observed with respect to gas flow rate, and they were named the low, medium, and high gas flow rate regimes. The transition boundaries between these gas flow rate regimes were expressed in terms of the superficial velocity at the nozzle exit, i.e., the volumetric gas flow rate per unit nozzle surface area. These transition boundaries were dependent on the pore diameter but hardly dependent on the bath surface pressure and the porous nozzle diameter. The characteristics of rising bubbles in each gas flow rate regime were investigated as functions of the three parameters.  相似文献   

4.
Physical modeling of gas/liquid mass transfer in a gas stirred ladle   总被引:3,自引:0,他引:3  
The absorption of gas through the plume eye and of an injected gas in a steelmaking ladle process was investigated, using a physical model of CO2 absorption into a NaOH solution. The results show that the inert gas escaping through the plume eye is ineffective in protecting the bath from the atmosphere, and placing an oil layer (simulated slag) decreases the absorption rate significantly. Increasing the flow rate of the inert gas not only exposes more of the liquid surface to the CO2 atmosphere, but also increases the mass transfer coefficient at the surface. The overall mass transfer between an injected CO2 gas and NaOH solution includes the mass transfer through the surface of the bath as well as the mass transfer in the bubble dispersion zone. The difference between the mass transfer in the bubble dispersion zone and the overall mass transfer was found to be significant for relatively low gas flow rates. The mass transfer coefficient of CO2 in the bubble dispersion zone was estimated using available information regarding the bubble size and velocity. Mass transfer coefficient estimated for the constant bubble frequency regime shows a dependence on gas flow rate. However, if a constant characteristic size of bubbles is assumed as an alternative approach, the mass transfer coefficient is independent of the gas flow rate.  相似文献   

5.
Various forms of plumes have been identified following the injection of air at different rates through a porous plug into water contained in a ladle-shaped vessel. Discrete bubbles form at the plug and rise uniformly through the column of liquid at gas flow rates up to 14 cm3/s cm2 of plug surface; at higher flow rates, groups of bubbles increasingly coalesce into larger gas pockets, and beyond about 40 cm3/s cm2, the gas globes are large enough to cover the entire plug surface before detachment and gradual disintegration as they rise through the body of liquid. The gas fraction, as well as bubble frequency, bubble velocity, and bubble size, have been measured in the various dispersion regimes by means of an electroresistivity probe. The radial distributions of gas fraction and bubble frequency are approximately bell-shaped about the axis of flow, and the reduced values are close to Gaussian functions of the reduced radial distance from the axis. The gas fraction along the axis has been correlated to the reduced height of the plume; it increases with decreasing distance above the plug and with increasing gas flow rate. The axial bubble frequency shows a decrease in the vicinity of the plug with the onset of bubble coalescence, but the values of the frequencies at all gas injection rates converge to about 12 s−1 toward the surface of the bath. The mean bubble velocity increases with increasing flow rate but drops once coalescence is fully established. Conversely, there is a sudden increase in the mean bubble diameter with the onset of coalescence. The axial and radial components of the velocity of the liquid surrounding the plume have been measured by means of a Laser-Doppler Velocimeter (LDV), and the results show that the circulation patterns are identical, irrespective of the dispersion regime. The axial flow which is upward in the vicinity of the plume decreases in magnitude with increasing radial distance, ultimately reversing to an in-creasing downward flow beyond a certain distance from the plug axis. Similarly, the radial flow which is outward from the plume near the liquid surface decreases steadily with depth and eventually reverses to an inward flow at a depth independent of the gas injection rate. The profiles of the axial velocities are almost sigmoidal, except in the coalescence regime, where the effect of turbulence is profound at the upper liquid layers. The radial liquid velocities are generally small relative to the axial components, only about one-fifth as large, considering the maximum average values.  相似文献   

6.
The time-averaged structure of plumes has been measured with a two-element electroresistivity probe during upward injection of nitrogen or helium into mercury in a ladle-shaped vessel. From these measurements and data obtained earlier for air jets in water, general correlations linking the spatial distribution of gas fraction with the Froude number and gas/liquid density ratio have been developed. Early evidence suggests that these correlations should be applicable to gas-stirred metallurgical baths. Measurements of the profiles of bubble velocity and bubble pierced length reveal that the kinetic energy of the gas is dissipated close to the nozzle, and buoyancy dominates flow over most of the plume. Castillejos E., formerly with the Centre for Metallur-gical Process Engineering, The University of British Columbia,  相似文献   

7.
Bubbly plumes are widely encountered in metallurgical processes when gas is injected into liquid metals for refining purposes. Based on the experimental findings from a water model ladle, this phenomenon was simulated with a mathematical model, paying special attention to the dynamics of the bubbles in the plume. In the model, the liquid flow field is first calculated in an Eulerian frame with an estimated distribution of the void fraction. The trajectories of bubbles are then computed in a Lagrangian manner using the estimated flow field, experimentally measured information on bubble drag coefficients, lateral migration due to lateral lift forces, and variation in bubble size due to breakup. Turbulence in the two-phase zone is modeled with a modifiedk-ε model with extra source terms to account for the second phase. The computed void fraction and turbulent liquid flow field distributions are in good agreement with experimental measurements.  相似文献   

8.
In order to understand the turbulence characteristic in melts stirred with injected gas, the relations for effective diffusion coefficient, turbulent kinetic energy and mean size of energy containing eddies were derived from the energy equation with an extended flow field for the steel bath, where strong bubble plume and surface currents are present. 67 or 23% of the energy is dissipated in the bubble plume or surface flow zone. An increasing entrainment coefficient leads to higher values of energy dissipation factor, effective diffusion coefficient and mean size of energy containing eddies, but to low degrees of turbulence. With increasing bath aspect ratio the energy dissipation factor increases, but the degree of turbulence decreases. With increasing gas flow rate and bath height the effective diffusion coefficient enlarges. Increasing bath size leads to large mean size of energy containing eddies, which reaches 17% of the bath diameter at high gas flow rates.  相似文献   

9.
A computation fluid dynamics–population balance model (CFD–PBM) coupled model has been proposed to investigate the bubbly plume flow and inclusion behavior including growth, size distribution, and removal in gas-stirred ladles, and some new and important phenomena and mechanisms were presented. For the bubbly plume flow, a modified k-ε model with extra source terms to account for the bubble-induced turbulence was adopted to model the turbulence, and the bubble turbulent dispersion force was taken into account to predict gas volume fraction distribution in the turbulent gas-stirred system. For inclusion behavior, the phenomena of inclusions turbulent random motion, bubbles wake, and slag eye forming on the molten steel surface were considered. In addition, the multiple mechanisms both that promote inclusion growth due to inclusion–inclusion collision caused by turbulent random motion, shear rate in turbulent eddy, and difference inclusion Stokes velocities, and the mechanisms that promote inclusion removal due to bubble-inclusion turbulence random collision, bubble-inclusion turbulent shear collision, bubble-inclusion buoyancy collision, inclusion own floatation near slag–metal interface, bubble wake capture, and wall adhesion were investigated. The importance of different mechanisms and total inclusion removal ratio under different conditions, and the distribution of inclusion number densities in ladle, were discussed and clarified. The results show that at a low gas flow rate, the inclusion growth is mainly attributed to both turbulent shear collision and Stokes collision, which is notably affected by the Stokes collision efficiency, and the inclusion removal is mainly attributed to the bubble-inclusion buoyancy collision and inclusion own floatation near slag–metal interface. At a higher gas flow rate, the inclusions appear as turbulence random motion in bubbly plume zone, and both the inclusion–inclusion and inclusion-bubble turbulent random collisions become important for inclusion growth and removal. With the increase of the gas flow rate, the total removal ratio increases, but when the gas flow rate exceeds 200 NL/min in 150-ton ladle, the total removal ration almost does not change. For the larger size inclusions, the number density in bubbly plume zone is less than that in the sidewall recirculation zones, but for the small size inclusions, the distribution of number density shows the opposite trend.  相似文献   

10.
Bubble formation during gas injection into turbulent downward-flowing water is studied using high-speed videos and mathematical models. The bubble size is determined during the initial stages of injection and is very important to turbulent multiphase flow in molten-metal processes. The effects of liquid velocity, gas-injection flow rate, injection hole diameter, and gas composition on the initial bubble-formation behavior have been investigated. Specifically, the bubble-shape evolution, contact angles, size, size range, and formation mode are measured. The bubble size is found to increase with increasing gas-injection flow rate and decreasing liquid velocity and is relatively independent of the gas injection hole size and gas composition. Bubble formation occurs in one of four different modes, depending on the liquid velocity and gas flow rate. Uniform-sized spherical bubbles form and detach from the gas injection hole in mode I for a low liquid speed and small gas flow rate. Modes III and IV occur for high-velocity liquid flows, where the injected gas elongates down along the wall and breaks up into uneven-sized bubbles. An analytical two-stage model is developed to predict the average bubble size, based on realistic force balances, and shows good agreement with measurements. Preliminary results of numerical simulations of bubble formation using a volume-of-fluid (VOF) model qualitatively match experimental observations, but more work is needed to reach a quantitative match. The analytical model is then used to estimate the size of the argon bubbles expected in liquid steel in tundish nozzles for conditions typical of continuous casting with a slide gate. The average argon bubble sizes generated in liquid steel are predicted to be larger than air bubbles in water for the same flow conditions. However, the differences lessen with increasing liquid velocity.  相似文献   

11.
In refining processes such as the AOD process cold gas is blown horizontally into the molten metal bath of the processes. The spatial distribution of bubbles in the bath is one of the important factors influencing the efficiency of the processes. In this study, a water model study was carried out to understand the characteristics of bubbles and liquid flow generated by horizontal gas injection. The bubble and liquid flow characteristics were measured using an electro‐resistivity probe and a laser Doppler velocimeter, respectively. In the flow field near the nozzle the bubble characteristics for the horizontal cold gas injection can be predicted by empirical equations derived for isothermal gas injection systems. The liquid flow characteristics could not be measured in this region. On the other hand, in the region far from the nozzle the two characteristics for the cold gas injection became different from those for the isothermal gas injection because of enhanced buoyancy force acting on expanding cold bubbles due to heat transfer.  相似文献   

12.
This paper presents an experimental study of the structure of turbulent air-water bubble plumes in upwardly injected jets. Part I of the paper describes a microcomputer-aided two-element electro-resistivity probe technique developed for simultaneously determining various important local parameters of the gas phase: gas fraction, bubble frequency, bubble velocity spectrum, and bubble-pierced length spectrum. The measurement of the last two parameters, under the turbulent conditions investigated, necessitated the development of special electronic instrumentation and software to analyze, in real time, the signals produced by the contact of the bubbles with the sensor. The signal analysis, based on pattern recognition logic and the statistics of outliers, eliminated the uncertainties associated with the stochastic nature of the interception of the bubbles with the probe contacts. This permitted the measurement of the velocity of bubbles traveling vertically and undisturbed between the two contacts of the probe. The measuring technique developed was found to be reliable based on the determination of the velocity of single spherical cap bubbles and the consistency between measured and known gas volume flow rates in turbulent gas-liquid plumes.  相似文献   

13.
The water model experiments were carried out to study the bubble morphology in the tundish and mold with the process of annular argon blowing at tundish upper nozzle. The effects of the position of gas permeable brick, the casting speed and the argon flow rate on the bubble size distribution, the bubble migration behavior and the flow behavior of liquid steel near the liquid level in tundish were further investigated, coupled with the numerical simulation. The results show that with the process of annular argon blowing at tundish upper nozzle, a frustum cone shaped bubble plume can be formed around the stopper rod. The concentration of argon bubbles gradually decreases outward along the radial direction of the stopper rod. Owing to the wall attached effect, the bubble plumes float upward along the stopper rod, which can increase the collision probability between bubbles and the velocity of bubble plumes, causing a larger impact strength on the liquid level in tundish. In addition, a part of small bubbles are wrapped into the nozzle and the mold due to the drag force of liquid steel. With increasing argon flow rate, the number of bubbles in annular bubble plumes and the vertical velocity of liquid steel near the liquid level in tundish increase significantly. With increasing casting speed, the width and the bubble number of annular bubble plumes gradually decrease, leading to a decrease of the vertical velocity of liquid steel near the liquid level in tundish. Increasing the distance between the annular gas permeable brick and the center of tundish upper nozzle, the dispersion of bubbles and the width of bubble plumes increase, and the impact strength of bubbles acting on the liquid level in tundish becomes weaker. As the argon flow rate and the casting speed increase, and the distance between the gas permeable brick and the center of tundish upper nozzle decreases, the gas volume and bubble size in the mold increase. Under the experimental conditions, when the inner and outer diameters of the annular gas permeable brick are 110mm and 140mm, respectively, and the casting speed is 1.2m/min, the appropriate argon flow rate is 4L/min.  相似文献   

14.
Mixed CO2-N2 gas was blown into an aqueous NaOH solution through a submerged nozzle of 3 mm ID, and the net absorption rate of CO2 from the gas bubbles during their ascent was determined. The size distribution and the rising velocity of bubbles were also measured. The enhancement factor was estimated from the reported reaction rate constant as 1.16 to 8.20 at the NaOH concentration from 0.01 to 0.3 mol · dm-3. It was deduced that NaOH concentration in the plume zone in which gas bubbles ascended was markedly lower than that of the bulk solution when NaOH concentration of the bulk solution was lower than 0.1 mol · dm-3. The measured size distribution of bubbles had two peaks at approximately 0.15 and 2.3 cm. However, the effective bubble diameter defined as mean diameter based on the amount of absorbed CO2 was 2.3 cm and it was close to the mean of larger bubbles.  相似文献   

15.
摘要:通过水模型实验研究了上水口环形吹氩工艺下中间包和结晶器内气泡形貌,并结合数值模拟分析了透气砖位置、拉坯速度和吹氩量对中间包和结晶器内气泡尺寸、气泡迁移和中间包近液面钢液流动的影响。结果表明:上水口环形吹氩形成以塞棒为中心的圆台状气泡羽流,气泡浓度沿径向向外逐渐减少;附壁效应使得气泡羽流偏向塞棒壁面流动,增大气泡的碰撞聚并概率和近塞棒壁面的羽流上升速度,对中间包液面产生较大冲击作用;同时,部分细小气泡会随钢液进入水口及结晶器内部;增大吹氩量,中间包内环形气泡羽流中气泡数目明显增多,中间包近液面钢液上升速度增大;增大拉坯速度,环形气泡羽流的宽度和气泡数量逐渐减小,近液面速度减小;增大透气环距水口中心距离,中间包内气泡弥散度增大,环形气泡羽流宽度也随之增大,气泡羽流对中间包液面冲击作用减弱;增大吹氩量和拉坯速度、减小透气环距水口中心距离,进入结晶器的气量和气泡尺寸逐渐增大。实验条件下,透气环内外径为110mm/140mm、拉坯速度为1.2m/min时,吹氩量为4L/min较为合适。  相似文献   

16.
A model study was carried out to elucidate bubble and liquid flow characteristics in the reactor of metals refining processes stirred by gas injection. Wood’s metal with a melting temperature of 70 °C was used as the model of molten metal. Helium gas was injected into the bath through a centered single-hole bottom nozzle to form a vertical bubbling jet along the centerline of the bath. The bubble characteristics specified by gas holdup, bubble frequency, and so on were measured using a two-needle electroresistivity probe, and the liquid flow characteristics, such as the axial and radial mean velocity components, were measured with a magnet probe. In the axial region far from the nozzle exit, where the disintegration of rising bubbles takes place and the radial distribution of gas holdup follows a Gaussian distribution, the axial mean velocity and turbulence components of liquid flow in the vertical direction are predicted approximately by empirical correlations derived originally for a water-air system, although the physical properties of the two systems are significantly different from each other. Under these same conditions, those turbulent parameters in high-temperature metals refining processes should thus be accurately predicted by the same empirical correlations.  相似文献   

17.
The distribution of gas fraction and the flow field of gas-stirred liquid metal in steel ladles at eccentric injection of the stirring gas through the bottom of the vessel were measured in melts of 437 kg liquid Wood's metal. The melts had a temperature of 100°C. The bath height was 37 cm and the vessel diameter 40 cm. The blowing nozzle was positioned at half of the vessel radius. Gas flow rates were between 100 and 800 cm3(STP)/s. The gas fractions were measured by electrical resistance probes. The flow velocity of the liquid metal was determined by magnet-probes. The gas fraction and the velocity distribution in the plume were found to have a Gaussian shape. The cross-section of the plume is ellipsoid, as the plume width in the direction of the radius was a little smaller than the width in the direction perpendicular to it. Moreover the plume was inclined to the wall. The results which were found for the plume are mathematically described. The flow field at eccentric gas-stirring consists of one great loop, which fills almost the entire vessel. This is contrary to centric blowing, where for aspect ratios of the ladle in the order of 1, a toroid is formed in the upper and a dead zone exists in the lower part of the vessel. The consequences of this behaviour, especially for mixing in the melt, are discussed.  相似文献   

18.
Investigation was made of the heat-transfer effect on the motions of cold bubbles and molten metal in a bottom-blown bath. The heat transfer between the bubbles and the molten metal finished at an axial position near the nozzle exit. The bubble and liquid-flow characteristics measured above this position were in good agreement with those in a bath agitated by isothermal gas injection of the same mass flow rate. A simplified mathematical model was proposed to describe the two characteristics. The experimental results of gas holdup and mean liquid-flow velocity were satisfactorily predicted by it. The accuracy of the prediction became higher as the distance from the nozzle exit increased, due to disintegration of bubbles.  相似文献   

19.
It is shown that with the aid of digital simulation methods complex multiphase interrelated systems, such as gas-injection process can be analysed. Interdependencies can be revealed and quantitative evaluation of characteristic system quantities are provided. The method of digital system simulation is a very convenient tool for process analysis or system engineering. Results of the computer-aided process simulations (Caps) yield a better understanding of complex phenomena and better aimed engineering of gas dispersion techniques in metallurgical processes. A particular interest of this investigation is to reveal the effect of mass-transfer rate on the hydrodynamic behaviour of a gas-injection process. The combined effects of total flow rate of injected gas and mass-transfer rate on the system quantities such as mixing power, induced liquid flow rate, holdup, interfacial area and volumetric mass transfer coefficient are evaluated under steady state conditions of the investigated systems and illustrated in simulation plots. The liquid velocity has a minor effect on bubble size at some distance from the orifice but controls the location of bubble breakup. The frequency of bubble breakup and final bubble size depends on the intensity of mass transfer. Mixing power due to gas bubbles and circulation velocity of the steel bath increase appreaciably if there is a chance of bath reactions producing more gas. The integral mean values of mixing power, induced velocity of liquid and holdup in plume, specific interfacial area and volumetric mass-transfer coefficient increase with increasing total flow rate of injected gas and intensity of mass transfer.  相似文献   

20.
The oxygen-converter production of steel is determined by processes in the converter’s reaction zone, which consists of primary and secondary regions. The primary region is the crater formed by the collision of a supersonic gas jet with the molten-metal surface. It is filled with metal droplets (diameter 0.1–2 mm). The surrounding secondary region consists of melt with an enormous quantity of gas bubbles (diameter 0.2–4 mm). The total surface area of the droplets and bubbles is four orders of magnitude greater than the surface of the quiescent melt. That indicates the important role of processes at phase boundaries in steel production. The structure of the reaction zone and the corresponding temperature distribution are studied by hot simulation, when the molten metal is blown by oxygen in a transparent quartz crucible. The transparent walls permit photographic and video recording of the processes in the crucible. Besides the temperature distribution, the hydrodynamics of the bath may be studied directly in the injection zone. The most unexpected result of hot simulation is the motion of the bubbles in the secondary region. They move normal to the crater surface. In other words, their motion is almost horizontal, rather than vertical, as in cold simulation in water. This may be attributed to nonuniformity of the melt’s surface tension, resulting in motion of the bubbles toward higher temperatures. In liquid with a temperature gradient, the surface tension will be different ahead of and behind the bubbles. The forces pushing the bubbles from behind are greater than the forces at the front. Accordingly, they move toward the region of lower surface tension. The nonuniformity of the surface tension is due to the temperature gradient (up to 1200°C within the secondary region) and the change in concentration of the melt components, especially oxygen. The surface tension of the ferrocarbon melt changes in a complex manner with increase in temperature. The surface tension rises on heating to 1550°C, but begins to decrease beyond 1550–1600°C. With decrease in carbon content in the melt, the maximum value of the surface tension increases. The motion of gas bubbles and other phases toward lower surface tension begins at the 1550°C isotherm, which is therefore the external boundary of the secondary region, separating it from the remainder of the bath. Within this boundary, the resultant vector of the surface forces pushes the gas bubbles and slag particles, together with the molten metal, horizontally toward the crater, at increasing speed. This determines the hydrodynamics of the smelting bath and the associated redistribution of oxygen over different parts of the bath and hence the refining process as a whole.  相似文献   

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