Effect of preparation and reaction condition on the catalytic performance of Mo–V–Te–Nb catalysts for selective oxidation of propane to acrylic acid by high-throughput methodology

Combinatorial screening technique has been applied to investigate the catalytic activity and selectivity of quaternary Mo–V–Te–Nb mixed oxide catalysts treated with various chemicals during preparation for selective oxidation of propane to acrylic acid. The catalyst libraries were prepared by the slurry method and catalytic activities were examined in 32-channel high-throughput screening reactor system coupled with a mass spectrometer and/or gas chromatograph.The obtained results provided substantial evidence that the sample preparation condition would have strong effect on the catalytic performance for propane selective oxidation. Among screened samples, Mo–V–Te–Nb treated with HIO₃ solution presented a better performance. The reaction results of promising catalysts selected from the libraries were applied to further scale-up of the system and confirmed catalytic performance. Quantification of the result of Mo–V–Te–Nb treated with HIO₃ solution was realized by combination of GC and MS and relationship between the MS data and the GC results can be established.     

Selective oxidation of ethane: Developing an orthorhombic phase in Mo–V–X (X = Nb, Sb, Te) mixed oxides

Mo–V–X (X = Nb, Sb and/or Te) mixed oxides have been prepared by hydrothermal synthesis and heat-treated in N₂ at 450 °C or 600 °C for 2 h. The calcination temperature and the presence or absence of Nb determines the nature of crystalline phases in the catalyst. Nb-containing catalysts heat-treated at 450 °C are mostly amorphous solids, while Nb-free catalysts heat-treated at 450 °C and samples treated at 600 °C clearly contain crystalline phases. TPR-H₂ experiments show higher H₂-consumption on catalysts with amorphous phases. Catalytic results in the oxidative dehydrogenation of ethane indicate that the selective production of the olefin is strongly related to the development of the orthorhombic Te₂M₂₀O₅₇ or (SbO)₂M₂₀O₅₆ (M = Mo, V, Nb) phase (the so-called M1 phase), which is mainly formed at 600 °C. This active and selective crystalline phase is characterized to show moderate reducibility and active centers enough for the selective oxidative activation of ethane with the minimum quantity possible of active centers for ethylene activation. In this sense, the best yield to ethylene has been achieved on a Mo–V–Te–Nb mixed oxide.     

Influence of Ru segregation on the activity of Ru–Co/γ-Al2O3 during FT synthesis: A comparison with that of Ru–Co/SiO2 catalysts

γ-Al₂O₃ and SiO₂ supported Co catalysts, with varying amounts of Ru, were prepared and evaluated for Fischer–Tropsch synthesis (FTS). The composition of Ru for optimum activity was found to be support-dependent. The reducible Co₃O₄ was high in the region of 0–1.64 wt.% of Ru in Co/SiO₂ catalysts. Co/γ-Al₂O₃ displayed a maximum for reducible Co species at 0.42 wt.% Ru. Segregation of Ru occurred beyond this composition decreasing the extent of reduction. Co/γ-Al₂O₃ catalysts showed lower activity and olefin selectivity, in spite of higher Co dispersion, than Co/SiO₂ catalysts. The catalytic performance depends on the amount of reducible Co species, which again depends upon the optimum content of Ru.     

Effects of the preparation methods on the performance of the Cu–Cr–Fe/γ-Al2O3 catalysts for the synthesis of 2-methylpiperazine

Co-precipitation, impregnation and ultrasonic sol–gel (USG) methods have been used to prepare Cu–Cr–Fe/γ-Al₂O₃ catalysts, which were further used to synthesize 2-methylpiperazine. The catalysts were characterized by XRD, XPS, TG/DSC, BET, TPR, AAS and TEM. It is found that preparation method can greatly impact the catalytic performance of the catalysts, the Cu–Cr–Fe/γ-Al₂O₃ catalyst prepared by the ultrasonic sol–gel method proved to be the most active and stable for this reaction. The dispersion and stabilization of Cu⁰ in the reduced catalysts are attributed to the existence of CuCr₂O₄ and Fe₂O₃. A surprising copper migration was detected by XPS analysis for the Cu–Cr–Fe/γ-Al₂O₃-USG catalyst after the calcination process, which may be crucial to the high activity and stability of this catalyst.     

W-promoted Co–Mo–K/γ–Al2O3 catalysts for water–gas shift reaction

The effects of incorporating tungsten into the traditional Co–Mo–K/γ–Al₂O₃ catalysts on the catalytic performances for water–gas shift reaction were investigated. Activity tests showed that W-promoted Co–Mo–K/γ–Al₂O₃ catalysts exhibited higher activity than W-free Co–Mo–K/γ–Al₂O₃ catalyst. Raman and H₂-TPR studies indicated that part of the octahedrally coordinated Mo–O species on Co–Mo–K catalysts transformed into tetrahedrally coordinated Mo–O species in the presence of W promoter.     

Mo–V–M–O (M = Te, W, Fe, Ga) catalysts for selective ammoxidation of propane

We report the incorporation of Ga, Fe, and W, well-known activity and selectivity promoters in lower alkane activation, into Te-free Mo–V–O M1 phase in order to improve its stability under propane ammoxidation conditions. The Mo–V–M–O (M = W, Fe, Ga) M1 phases displayed improved stability as compared to the parent Mo–V–Te–O M1 phase due to higher Tammann temperatures of M oxides and activity for direct conversion of propane to propene and acrylonitrile.     

Propane Selective Oxidation Over Monophasic Mo–V–Te–O Catalysts Prepared by Hydrothermal Synthesis

Two distinct phases, orthorhombic and hexagonal, of Mo–V–Te–O mixed oxide catalysts were prepared separately by the hydrothermal synthetic method and solid-state reaction, and these catalysts were tested for propane selective oxidation to acrylic acid. The hydrothermally synthesized orthorhombic phase of the Mo–V–Te–O catalyst showed high activity and selectivity for the oxidation of propane into acrylic acid. This catalyst also showed extremely high catalytic performance in the propene oxidation, producing acrylic acid in a high yield. The hexagonal Mo–V–Te–O catalyst was formed via the solid-state reaction between the orthorhombic Mo–V–Te–O and -TeVO₄. This phase showed poor activity to both propane and propene oxidations, although the hexagonal phase was constructed with the octahedra of Mo and V similar to the orthorhombic phase. Reaction kinetics study over the catalyst with orthorhombic structure revealed that propane oxidation was of first order with respect to propane and nearly zero order with respect to oxygen, suggesting that the rate-determining step of the reaction is C–H bond breaking of propane to form propene. Structural effects on the catalytic oxidation performance were discussed.     

Performance of Pd catalysts supported on nanocrystalline α-Al2O3 and Ni-modified α-Al2O3 in selective hydrogenation of acetylene

Nanocrystalline α-Al₂O₃ and Ni-modified α-Al₂O₃ have been prepared by sol–gel and solvothermal methods and employed as supports for Pd catalysts. Regardless of the preparation method used, NiAl₂O₄ spinel was formed on the Ni-modified α-Al₂O₃ after calcination at 1150 °C. However, an addition of NiO peaks was also observed by X-ray diffraction for the solvothermal-made Ni-modified α-Al₂O₃ powder. Catalytic performances of the Pd catalysts supported on these nanocrystalline α-Al₂O₃ and Ni-modified α-Al₂O₃ in selective hydrogenation of acetylene were found to be superior to those of the commercial α-Al₂O₃ supported one. Ethylene selectivities were improved in the order: Pd/Ni-modified α-Al₂O₃–sol–gel > Pd/Ni-modified α-Al₂O₃-solvothermal ≈ Pd/α-Al₂O₃–sol–gel > Pd/α-Al₂O₃-solvothermal  Pd/α-Al₂O₃-commerical. As revealed by NH₃ temperature program desorption studies, incorporation of Ni atoms in α-Al₂O₃ resulted in a significant decrease of acid sites on the alumina supports. Moreover, XPS revealed a shift of Pd 3d binding energy for Pd catalyst supported on Ni-modified α-Al₂O₃–sol–gel where only NiAl₂O₄ was formed, suggesting that the electronic properties of Pd may be modified.     

Characteristics and catalytic properties of Pt–Sn/Al2O3 nanoparticles synthesized by one-step flame spray pyrolysis in the dehydrogenation of propane

The Pt–Sn/Al₂O₃ catalysts with 0.3 wt% Pt and 0.5–1.5 wt% Sn loading were prepared by one-step flame spray pyrolysis (FSP). Unlike the catalysts prepared by conventional impregnation method, the FSP-derived catalysts were composed of single-crystalline γ-alumina particles with the as-prepared primary particle size of 10–18 nm and contained only large pores. The FSP catalysts exhibited superior catalytic activity and better stability than the ones made by impregnation in the dehydrogenation of propane, while they did not alter the selectivity to propylene (in all cases, propylene selectivity ≥96%). The presence of large pores in the flame-made catalysts not only facilitated diffusion of the reactants and products but could also lessen the amount of carbon deposited during reactions. As revealed by CO chemisorption, transmission electron microscopy (TEM), and X-ray photoelectron spectroscopy (XPS), the metal particles appeared to be partially covered by the alumina matrix (Al–O) due to the simultaneous formation of particles during FSP synthesis. Such phenomena, however, were shown to result in the formation of active Pt–Sn ensembles for propane dehydrogenation as shown by higher turnover frequencies (TOFs).     

Oxidation of isobutane over Mo–V–Sb mixed oxide catalyst

The catalytic performances of Mo–V–Sb mixed oxide catalysts have been studied in the selective oxidation of isobutane into methacrolein. V–Sb mixed oxide showed the activity for oxidative dehydrogenation of isobutane to isobutene. The selectivity to methacrolein increased by the addition of molybdenum species to the V–Sb mixed oxide catalyst. In a series of Mo–V–Sb oxide catalysts, Mo₁V₁Sb₁₀O_x exhibited the highest selectivity to methacrolein at 440°C. The structure analyses by XRD, laser Raman spectroscopy and XPS showed the coexistence of highly dispersed molybdenum suboxide, VSbO₄ and -Sb₂O₄ phases in the Mo₁V₁Sb₁₀O_x. The high catalytic activity of Mo₁V₁Sb₁₀O_x can be explained by the bifunctional mechanism of highly dispersed molybdenum suboxide and VSbO₄ phases. It is likely that the oxidative dehydrogenation of isobutane proceeds on the VSbO₄ phase followed by the oxidation of isobutene into methacrolein on the molybdenum suboxide phase.     

Influence of the V + Mo/Al ratio on vanadium and molybdenum speciation and catalytic properties of V–Mo–ZSM-5 prepared by solid-state reaction

V–Mo–ZSM-5 catalysts with various composition prepared by solid-state ion exchange were investigated with respect to their physico-chemical characteristics using chemical analysis, XRD, BET, DRIFT, UV–vis, ²⁷Al MAS-NMR spectroscopy, H₂ TPR and TPD of NH₃. It was found that all the preparations leads to either metal ions sitting at the bridging oxygen of Si–OH–Al or anchored at Si–OH groups or deposited as oxide. These different solids were tested in the selective catalytic reduction of NO_x by ammonia. The main result is that upon addition of small amount of Mo to V–ZSM-5, catalytic performances were enhanced.     

Effect of CO2 in the feed stream on the deactivation of Co/γ-Al2O3 Fischer–Tropsch catalyst

The influence of CO₂ on the deactivation of Co/γ-Al₂O₃ Fischer–Tropsch (FT) catalyst in CO hydrogenation has been investigated. The presence of CO₂ in the feed stream reveals a negative effect on catalyst stability and in the formation of heavy hydrocarbons. The CO₂ acts as a mild oxidizing agent on cobalt metal during Fischer–Tropsch synthesis. During FT synthesis on Co/γ-Al₂O₃ of 70 h, the CO conversion and C₅₊ selectivity in the presence of CO₂ decreased more significantly than in the absence of CO₂. CO₂ is found to be responsible for the partial oxidation of surface cobalt metal at FT synthesis environment with the co-existence of generated water.     

Synergetic effect of combined use of Cu–ZnO–Al2O3 and Pt–Al2O3 for the steam reforming of methanol

Commercial Cu–ZnO–Al₂O₃ catalysts are used widely for steam reforming of methanol. However, the reforming reactions should be modified to avoid fuel cell catalyst poisoning originated from carbon monoxide. The modification was implemented by mixing the Cu–ZnO–Al₂O₃ catalyst with Pt–Al₂O₃ catalyst. The Pt–Al₂O₃ and Cu–ZnO–Al₂O₃ catalyst mixture created a synergetic effect because the methanol decomposition and the water–gas shift reactions occurred simultaneously over nearby Pt–Al₂O₃ and Cu–ZnO–Al₂O₃ catalysts in the mixture. A methanol conversion of 96.4% was obtained and carbon monoxide was not detected from the reforming reaction when the Pt–Al₂O₃ and Cu–ZnO–Al₂O₃ catalyst mixture was used.     

Study of ruthenium supported on Ta2O5–ZrO2 and Nb2O5–ZrO2 as catalysts for the partial oxidation of methane

Ru-based catalysts supported on Ta₂O₅–ZrO₂ and Nb₂O₅–ZrO₂ are studied in the partial oxidation of methane at 673–873 K. Supports with different Ta₂O₅ or Nb₂O₅ content were prepared by a sol–gel method, and RuCl₃ and RuNO(NO₃)₃ were used as precursors to prepare the catalysts (ca. 2 wt.% Ru). At 673 K high selectivity to CO₂ was found. An increase of temperature up to 773 K produced an increase in the selectivity to syngas (H₂/CO = 2.2–3.1), and this is related with the transformation of RuO₂ to metallic Ru as was determined from XRD and XPS results. At 873 K and with co-fed CO₂ an increase of the catalytic activity and CO selectivity was found. A TOF value of 5.7 s⁻¹ and H₂/CO ratio ca. 1 was achieved over Ru(Cl)/6TaZr. Catalytic results are discussed as a function of the support composition and characteristics of Ru-based phases.     

Hydrodesulphurization performance of NiW/TiO2-Al2O3 catalyst for ultra clean diesel

TiO₂-Al₂O₃ binary oxide supports were obtained by sol–gel methods from Tetra-n-butyl-titanate and pseudoboehmite/aluminium chloride resources. The typical physico-chemical properties of NiW/TiO₂-Al₂O₃ catalysts with different TiO₂ loadings and their supports were characterized by means of BET, XRD and UV–vis DRS, etc. The BET results indicated that the specific surface areas of NiW/TiO₂-Al₂O₃ catalysts were as higher as that over pure γ-Al₂O₃ support, and the pore diameters were also large. The XRD and UV–vis DRS analyzing results showed that the Ti-containing supported catalysts existed as anatase TiO₂ species and the incorporation of TiO₂ could adjust the interaction between support and active metal, and impelled the higher reducibility of tungsten. The hydrodesulphurization (HDS) performance of the series catalysts were evaluated with diesel feedstock in a micro-reactor unit, and the HDS results showed that NiW/TiO₂-Al₂O₃ catalysts exhibited higher activities of ultra deep hydrodesulphurization of diesel oil than that of NiW/Al₂O₃ catalyst. The optimal TiO₂ content of NiW/TiO₂-Al₂O₃ catalysts was about 15 m%, and the corresponding HDS efficiency could reach to 100%. The sulphur contents of diesel products over NiW/TiO₂-Al₂O₃ (from pseudoboehmite/AlCl₃) catalysts with suitable TiO₂ content could be less than 15 ppmw, which met the sulphur regulation of Euro IV specification of ultra clean diesel fuel.     

Effect of Ag addition on the properties of Pd–Ag/TiO2 catalysts containing different TiO2 crystalline phases

Anatase and rutile TiO₂ were used for preparation of the TiO₂ supported Pd and Pd–Ag catalysts for selective hydrogenation of acetylene. It was found that Pd/TiO₂-anatase exhibited higher acetylene conversion and ethylene selectivity than rutile TiO₂ supported ones. However, addition of Ag to Pd/TiO₂-anatase catalyst resulted in lower ethylene selectivity while that of Pd/TiO₂-rutile increased. It is suggested that Ag addition suppressed the beneficial effect of the Ti³⁺ sites presented on the anatase TiO₂ during selective acetylene hydrogenation whereas without Ti³⁺, Ag promoted ethylene selectivity by blocking sites for over-hydrogenation of ethylene to ethane.     

Role of cobalt on γ-Al2O3 based NO x storage catalyst

Co/Pt/Ba/γ-Al₂O₃, Co/Ba/γ-Al₂O₃, Pt/Ba/γ-Al₂O₃, Co/Pt/γ-Al₂O₃, Ba/γ-Al₂O₃, Pt/γ-Al₂O₃, and Co/γ-Al₂O₃ type catalysts were prepared by a conventional impregnation method, and their NO _x storage capacities were evaluated by colorimetric assay. Co-containing catalysts had a higher NO _x storage capacity than that of Co-free counterparts. The role of each component, especially Co, for the catalysts prepared was investigated by using in-situ FTIR. The high NO _x storage for Co-containing catalysts including Co/Ba/γ-Al₂O₃ and Co/Pt/Ba/γ-Al₂O₃ is mainly due to the formation of Co₃O₄ on the catalyst surface identified by XAFS.     

Partial oxidation of methane to synthesis gas over corundum supported mixed oxides: One channel studies

Catalytic partial oxidation of methane (POM) over the monolithic catalyst LaNiO_x/CeO₂–ZrO₂/α-Al₂O₃ has been studied. Experiments were conducted with one channel of a monolith at a varied channel length, contact time (1–6 ms) and temperature using the diluted gas mixture (1% CH₄ + 0.5% O₂ in He). At increasing temperature and contact time, CO selectivity rises within the whole temperature range whereas the contact time dependence of H₂/CO ratio varies with the temperature. These results support the POM reaction scheme including primary formation of CO and H₂ followed by their oxidation in the presence of gas-phase O₂. Steam and dry methane reforming reactions occur in the part of monolithic channel where oxygen is absent, thus increasing syngas yield.     

Similarity and differences in the oxidative dehydrogenation of C2–C4 alkanes over nano-sized VOx species using N2O and O2

The effect of O₂ and N₂O on alkane reactivity and olefin selectivity in the oxidative dehydrogenation of ethane, propane, n-butane, and iso-butane over highly dispersed VO_x species (0.79 V/nm²) supported on MCM-41 has been systematically investigated. For all the reactions studied, olefin selectivity was significantly improved upon replacing O₂ with N₂O. This is due to suppressing CO_x formation in the presence of N₂O. The most significant improving effect of N₂O was observed for iso-butane dehydrogenation: S(iso-butene) was ca. 67% at X(iso-butane) of 25%.Possible origins of the superior performance of N₂O were derived from transient experiments using ¹⁸O₂ traces. ¹⁸O¹⁶O species were detected in ¹⁸O₂ and ¹⁸O₂–C₃H₈ transient experiments indicating reversible oxygen chemisorption. In the presence of alkanes, the isotopic heteroexchange of O₂ strongly increased. Based on the distribution of labeled oxygen in CO_x and in O₂ as well as on the increased CO_x formation in sequential O₂–C₃H₈ experiments, it is suggested that non-lattice oxygen species (possibly of a bi-atomic nature) originating from O₂ are non-selective ones and responsible for CO_x formation. These species are not formed from N₂O.     

Ethylene epoxidation in low-temperature AC corona discharge over Ag catalyst: Effect of promoter

In this work, the epoxidation of ethylene using a low-temperature corona discharge system was investigated with various reported catalytically active catalysts: Ag/α-Al₂O₃, Cs–Ag/α-Al₂O₃, Cu–Ag/α-Al₂O₃, and Au–Ag/α-Al₂O₃. It was experimentally found that the investigated catalysts could improve the ethylene conversion and the ethylene oxide (EO) yield and selectivity for the corona discharge system, particularly 1 wt.% Cs–12.5 wt.% Ag/α-Al₂O₃ and 0.2 wt.% Au–12.5 wt.% Ag/α-Al₂O₃. The power consumption per EO molecule produced in the corona discharge system, combined with the superior bimetallic catalysts, was much lower than that of the sole corona discharge system and that of the corona discharge system combined with the monometallic Ag catalyst.