Application of sodium benzoyl thiosulphate from aqueous solution to wool and its effect on substantivity of disperse dyes. Part 2: modification of wool with sodium benzoyl thiosulphate

Sodium benzoyl thiosulphate was applied to wool fabric from aqueous solutions in order to covalently bind benzoyl groups to the fibre and thus impart disperse dye substantivity to the modified wool. The modified wool fabric was dyed with a selected model disperse dye, CI Disperse Blue 56, and the wash fastness properties of the dyeings assessed.     

Use of a novel water-soluble arylating agent to dye wool and wool blends with disperse dyes

A series of water-soluble fibre-reactive arylating agents were synthesised and evaluated from the stand-point of improving fibre coloration with disperse dyes. In particular, the compound, sodio-2,4-dianilino-6-[4'- β -sulphatoethylsulphonylanilino]- s -triazine (FAA 200) was found to be promising; this compound could be applied in the same bath as a disperse dye at pH 5–6. Under the latter conditions this compound showed high substantivity to wool and at the boil readily underwent β -elimination of the sulphate ester residue to give the vinyl sulphone reactive group which adds on to nucleophilic sites in the fibre to form a covalent bond. Coapplication with commercially available disperse dyes gave bright, level dyeings that exhibited promising wet fastness. FAA 200 was used as an auxiliary to dye disperse dyes on both fibre components of a wool–polyester blend fabric; it was found that addition of hydrogen peroxide or sodium thiocyanate was necessary to obviate reduction of certain disperse dyes when dyeing at 120 °C.     

One-bath dyeing of wool/polyester blends with acid and disperse dyes. Part 2 — disperse dye distribution on polyester and wool

Disperse dye distribution on polyester and wool during one-bath dyeing of wool/polyester blends is discussed. The addition of carriers increases the wool's intrinsic saturation value for disperse dye, thus raising the degree of staining on the wool component at the low dye uptakes. However, staining can be minimised if the dyeing is close to or attains equilibrium conditions. Sequestering agents can accelerate the disperse dye diffusion out of the wool fibre, further reducing staining on wool and transferring more disperse dyes from wool to polyester. Citric acid can be used as a sequestering agent as well as a pH adjusting agent.     

Neutral dyeing of wool and wool/polyester blend fabrics using sulphatoethylsulphone reactive‐disperse dyes

Two models of temporarily anionic sulphatoethylsulphone reactive disperse dyes were applied to wool, polyester and wool/polyester blend fabrics at different dyeing pH. Maximum exhaustion values and colour yield were observed at pH 7. The results showed that reactive disperse dyes containing bis‐sulphatoethylsulphone reactive groups were more convenient for neutral dyeing of wool and wool/polyester blend fabrics if compared with a dye containing a mono‐sulphatoethylsulphone group. Excellent to very good wet fastness properties on all dyed fabrics were achieved.     

Digital alkali resist prints on polyester

In earlier papers we have described sulphite‐based and secondary amine‐based resist printing of cotton using ink‐jet procedures. This paper describes the chemical resist printing of polyester fabrics padded with disperse dyes to create a white image on a coloured background. Polyester grounds have been prepared by the pad‐dry ‘dyeing’ of polyester fabrics with alkali‐clearable disperse dyes, such as a Dianix PC (DyStar) or a Dianix SF (DyStar) dye, and subsequently ink‐jet printed with sodium carbonate based ink formulations to yield a white image on a solid ground following high temperature steaming and appropriate wash‐off procedures. Coloured images have been achieved by a two‐step process whereby the coloured ground fabric was initially printed with an alkali‐based ink and then overprinted in a second step with an illuminating ink formulation containing an alkali stable disperse dye, such as a Dianix AD (DyStar) or Serilene ADS (Yorkshire Chemicals).     

One‐bath union dyeing of wool/polytrimethylene terephthalate blends†

The one‐bath dyeing of blends of polytrimethylene terephthalate (PTT) staple and wool has been investigated. The exhaustion of selected Terasil disperse dyes on PTT fibre and Lanasol reactive dyes on wool was measured as a function of temperature, together with the cross‐staining of the Terasil dyes on the wool component and the Lanasol dyes on PTT component. Most Terasil disperse dyes achieved satisfactory dye uptake on PTT at 110 °C, whereas on conventional polyester (polyethylene terephthalate) temperatures of up to 130 °C are required. An optimised union‐dyeing technique for wool/PTT blends was developed which minimised the staining of Terasil disperse dyes on wool and produced dyed goods with high levels of wet colour fastness. Carriers were not required to enhance the dyeability of PTT at low temperatures. The wool component appeared to be protected against damage at 110 °C by the reactive dyes. The results indicate the potential for blending PTT fibre and wool to produce fabrics that are easier to dye at lower temperatures than conventional wool/polyester blends.     

Alkaline dyeing of polyester and polyester/cotton blend fabrics using sodium edetate

An alkaline dyeing of polyester with an alkali‐stable disperse dye, Dianix® Scarlet AD‐RG, was developed using sodium edetate as an alkaline buffering agent. The results obtained indicate the suitability of using sodium edetate for alkaline dyeing of polyester when compared with the control alkaline dyeing using Dianix AD system. Selected mono and bifunctional reactive dyes were used in combination with the alkali‐stable disperse dye for dyeing of polyester/cotton blend. Different dyeing methods for cotton and polyester/cotton blend fabrics using sodium edetate were evaluated in comparison with their respective control alkaline dyeing methods. The results of using sodium edetate in one‐bath two‐stage and two‐bath dyeing of polyester/cotton blend were comparable with that of the control dyeing method. Particularly, no change in the leveling and fastness properties was evaluated for all samples irrespective of the dyeing method. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Single‐pack,self‐curable,aqueous‐based polyurethane dispersion containing a disperse dye

An organic‐solvent‐soluble disperse dye was introduced into an aqueous phase by a reaction with a self‐emulsified, aqueous‐based polyurethane (PU), and this resulted in the formation of a homogeneous, aqueous polymeric dye dispersion. This aqueous polymeric dye was stable in a water phase with excellent color extension upon application. It was formulated with a latent curing agent, polyaziridine (e.g., TMPTA‐AZ), as a single‐component, self‐curable, aqueous polymeric dye. The curing reaction took place between PU carboxylic acid and the latent curing agent upon drying. A self‐cured polymeric dye was obtained with excellent color extension and fastness and resistance to organic solvents and water after drying. This single‐component, self‐curable, aqueous‐based PU system containing a dye has potential for printing, writing, and dyeing applications. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 2006 © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3741–3747, 2006     

Preparation of Aqueous Nanodispersions of Disperse Dye by High-Gravity Technology and Spray Drying

Disperse dyes are poorly water-soluble and difficult to stably disperse in an aqueous medium, which greatly limits their application in dyeing synthetic fibers. Micronization can solve this problem. Herein, a facile way to prepare stable aqueous nanodispersions of disperse dye (C.I. disperse yellow 54) is presented by combining high-gravity antisolvent precipitation in a rotating packed bed (RPB) with spray drying. The as-prepared product had an average particle size of 120 nm, which could be readily redispersed in water. Compared with raw dye, the wettability and dispersibility of disperse dye nanoparticles were remarkably improved. Furthermore, the dyeing properties of the nanodispersions were obviously better than those of the commercial dye, which was micronized by ball milling.     

羊毛活性/分散染料染色染料相互作用研究

在一定工艺条件下，用活性染料染羊毛，再用分散染料套染，其K／S值大于单独使用活性和分散染料染色的K／S值之和，活性染料对羊毛起到了改性作用，使分散染料染色湿牢度有显著提高。随着活性染料浓度的增加，分散染料的上染率也增加。用分散染料套染活性染料，其匀染性相对于单独使用活性染料有提高。     

提高深色羊绒摩擦牢度的研讨

深色羊绒摩擦牢度与纤维本身所合“杂质”有关，染色前，用合有替合剂和表面活性剂的水溶液进行前处理，用媒介染料染羊毛时添加分散替合剂，用Lanasol活性染料染羊毛时添加由异丁醇、苄醇、脂肪叔胺聚氧乙烯改组成的匀染剂可以提高摩擦牢度。探讨了染料的化学结构、染料的纯度、染料的提升力、染色后处理与干、湿摩擦牢度的关系。     

Effect of Sandospace R on the dyeability of gamma-irradiated wool,wool/polyester and polyester fabrics with some disperse dyes containing amino groups

The effect of Sandospace R on the dyeability of gamma-irradiated wool, wool/polyester and polyester fabrics towards disperse dyes has been investigated. The effects of the different factors that may affect the colour yield of the dyed samples (such as radiation dose, Sandospace R concentration, pH strength of the dye bath, dye concentration, dyeing temperature and time were studied. In general, and regardless of the studied factor, the irradiated fabric showed a significant dye affinity for the disperse dyes employed compared/to the unirradiated fabrics. However, the different fabrics irradiated to a dose of 2Mrad showed the highest colour strength with a high level of dyeing. Also, it was observed that a concentration of Sandospace R as low as 0·5% effectively enhances the dye affinity for the disperse dyes used here. Moreover, it was found that the pH of the dyeing bath at which the highest colour strength obtained was 3. Increasing the dye concentration up to 4% based on fabric weight, caused a significant enhancement in the colour strength, whilst raising/the dyeing bath temperature from 60°C to 100°C appreciably accelerated the rate of dye uptake. Complete exhaustion absorption of the disperse dye occurred over a period of 2h. © 1998 Society of Chemical Industry     

Synthesis and Application of Some New Reactive Chlorohydrin Dyes

Azo and phthalocyanine dyes carrying the chlorohydrin group, as the precursor of the reactive epoxy group, were prepared using new catalyzed reactions. The reactive group is attached to the coupling component in some cases and to the diazonium component in other cases. A phthalocyanine dye carrying two reactive groups was also synthesized. The dyeing of cotton, wool and multifibre fabrics was studied, under different dyeing conditions. Various techniques of dyeing and printing were used. Exhaustion and padding methods were investigated for dyeing, and direct, reserve and discharge methods for printing. One–stage and two–stage procedures were employed for both printing and dyeing. It was found that the chlorohydrin reactive dyes prepared in the present work could be applied by nearly all known methods of dyeing and printing on cotton, wool, viscose rayon, nylon and acrylic fibres. The dyeings obtained had satisfactory fastness properties and showed fairly good dye fixation on the substrate.     

The roles of elevated temperature and carriers in the dyeing of polyester fibres using disperse dyes: Part 1 fundamental aspects

This review concerns the application of disperse dyes to poly(ethylene terephthalate) (PET) fibres using aqueous immersion dyeing processes and the roles of both elevated dyeing temperatures and carriers in such dyeing systems. This part of the paper presents a review of the fundamental properties and characteristics of PET fibres, disperse dyes and dyeing accelerants. In the next part of the paper, the various theories and concepts that have been proposed to explain the promotional effects imparted by elevated dyeing temperatures and carriers to disperse dye uptake on PET and other types of fibre, are reviewed and analysed, from the viewpoints of the essential physico-chemical aspects of both the aqueous disperse dye/PET and disperse dye/carrier/PET systems. Later parts of the paper will present a mechanistic model of the disperse dye adsorption process based on dye solubility as well as a novel plasticisation model of dye diffusion.     

Enhancing the wash fastness of disperse dyes on wool with oxidants

Disperse dyes are not currently applied to wool commercially, in large part because of inadequate wash fastness, but they do have potential, especially for wool‐polyester blends. In this study, for the first time hydrogen peroxide was investigated to increase the wash fastness of disperse dyes on wool. In the absence of oxidants, 10 disperse dyes from seven classes imparted colours with a range of depths (K/S 2‐26) with wash fastness (grey scale ratings for colour change) grades of 3 to 4‐5. Hydrogen peroxide had only small effects on colours and gave only small enhancements to wash fastness, which were limited to anthraquinone, nitrodiphenylamine, disazo and coumarin dyes. The bleach activators Prestogen W and citric acid enhanced the bleaching effect of hydrogen peroxide but did not assist with raising wash fastness. Hydrogen peroxide in post‐dyeing scouring made the dyeings brighter but did not significantly enhance wash fastness. Ammonium persulphate, which was included for benchmarking with earlier studies, yellowed the wool and decomposed some dyes. This study extends the range of dye classes whose wash fastness on wool can be improved by ammonium persulphate to now include diazo, coumarin and methine, and confirms that oxidants/free radical initiators have potential for enabling the disperse dyeing of wool.     

Study of the dyeing properties of saffron and ultrafiltrated saffron powders,as colourants for natural and synthetic fibres

There is a noticeable growing interest in the use of natural dyes in contemporary textile dyeing, motivated by the requirements imposed, in favour of environmental prosperity. The use of natural dyes reduces significantly both the energy requirements and the environmental impact of the process. In the present work natural and synthetic fibres were dyed with the dyestuff isolated from Crocus sativus L., after aqueous extraction of the dried stigmas of the plant. Additionally, part of the powder was purified by using ultrafiltration technology. The saffron extract and the ultrafiltrated saffron retentate were used to dye cotton, wool, nylon and polyester, in various depths of shade and temperatures. Both saffron and ultrafiltrated saffron successfully dyed not only the natural substrates, but also the synthetic ones, while higher dyeing temperatures produced level dyeing with all substrates used. Ultrafiltrated saffron powder produced brighter and much stronger dyeing to the original saffron powder, due to the elimination of extraction by-products. Isothermal adsorptions for both colourants were performed on all substrates in order to investigate their adsorption mechanism. It was found that saffron and ultrafiltrated saffron follow a Freundlich-type adsorption isotherm on cotton, wool and nylon which is a typical mechanism for a planar-directed dye of big molecular weight. Nernst-type adsorption was found to occur on polyester which again is typical for the adsorption of disperse dyes on polyester. Thus, saffron can be claimed as a universal dye, able to successfully dye natural and synthetic substrates.     

Investigation into the dyeing of wool with Lanasol and Remazol reactive dyes in seawater

Freshwater is an increasingly scarce resource that is extensively used in textile wet‐processing. In seeking to identify alternative low freshwater‐usage coloration technology, this study examined the potential use of seawater (SEAW) as the dyeing medium for wool coloration using a range of reactive dyes. Initially, the dyeing behaviour of the wool fabric in simulated seawater (SSW) was compared with conventional dyeing from distilled water (DW) using α‐bromoacrylamide‐based Lanasol dyes and sulphatoethyl sulphone‐based Remazol dyes. These preliminary studies demonstrated that comparable coloration could be achieved in the SSW medium based on an assessment of the dye exhaustion, dye fixation, colour yield and levelness. Subsequent dyeing studies of wool using Mauritian seawater with both the Lanasol and Remazol reactive dyes confirmed that, based on the dye exhaustion, dye fixation, colour yield and levelness, comparable coloration could be achieved, highlighting the possibility of substituting freshwater with seawater as the dyeing medium.     

The solubility parameter concept applied to disperse dyeing of polymers

The solubility parameter concept offers a logical link between the theory of solutions and of nonionic (disperse) dyeing. An attempt has been made to apply the concept to correlate the solubility of several disperse dyes in secondary cellulose acetate, cellulose triacetate, and polypropylene with the calculated solubility parameters of both the polymers and the dyes. When the dyes are applied on hydrophilic polymers from an aqueous dispersion, the correlation between the solubility parameter concept and the dye solubility is not close. One of the reasons for this may be the fact that dyeing of the fibers is, in fact, not a solution in the dry fibers, but consists essentially either in displacement of water molecules from the water swollen fibers and/or, perhaps, in additional swelling by the dye. Consideration of this fact and also correcting for the contribution of hydrogen bonding and dipole interactions to the cohesive energy density brings the disperse dye solubility data into a better agreement with the concept. The concept should be applicable without complications to the dyeing of nonpreswollen fibers, such as polypropylene from aqueous dispersion, or any fiber by the Thermosol process and particularly to dyeing from the vapor phase. The few data available appear to support this view.     

Dyeing transition temperature of wools treated with low temperature plasma,liquid ammonia,and high‐pressure steam in dyeing with acid and disperse dyes

Wool fibers treated with oxygen low‐temperature plasma, liquid ammonia (NH₃), and high‐pressure (HP) steam were dyed with two acid and three disperse dyes. Rate of dyeing, saturation dye uptake, and dyeing transition temperature were measured. Rate of dyeing of the O₂ plasma, NH₃, and HP steam‐treated wools increased with acid dyes, whereas it did not increase with disperse dyes. Although dyeing transition temperature for acid dyes was decreased by the plasma, NH₃, and HP steam treatments, the temperature for disperse dyes was not changed by the treatments. Therefore, it seems that acid dyes penetrate by the intercellular diffusion through the interscale Cell Membrane Complex (CMC) of wool, whereas disperse dyes penetrate by the intracellular diffusion through the intrascale cuticle surface independently with CMC relaxation by the treatments. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1058–1062, 2001     

Dyeing of natural and synthetic textiles in supercritical carbon dioxide with disperse reactive dyes

Polyester, nylon, silk and wool were dyed with disperse reactive dyes in supercritical carbon dioxide (scCO₂). The dyes were substituted with either vinylsulphone or dichlorotriazine reactive groups. Since earlier research showed that water, distributed over the scCO₂ and the textile, increased the colouration, experiments were done with the vinylsulphone dye with varying amounts of water in the dyeing vessel, to investigate if there is an optimum water concentration. The amounts were such, that no liquid water was present. The maximum colouration was obtained when both the scCO₂ and the textiles were saturated with water. At the saturation point, deep colours were obtained with the vinylsulphone dye for polyester, nylon, silk and wool, with fixation percentages between 70 and 92% when the dyeing time was 2 h. The positive effect of water was due to its ability to swell fibres or due to an effect of water on the reactivity of the dye–fibre system. Also the dichlorotriazine dye showed more colouration when the scCO₂ was moist. With this dye, experiments were conducted in water-saturated scCO₂, varying the pressure from 225 to 278 bar and the temperature from 100 to 116 °C. The colouration of polyester increased with pressure, the results for silk and wool were not sensitive to pressure. Increasing the temperature had no influence on the dyeing of polyester, silk and wool. The fixations on polyester, silk and wool, being between 71 and 97%, were also independent of pressure and temperature.