Effect of La2O3 and CeO2 loadings on formation of nickel-phyllosilicate precursor during preparation of Ni/SBA-15 for hydrogen-rich gas production from ethanol steam reforming

The importance of La₂O₃ or both La₂O₃ and CeO₂ promoters on the formation of nickel phyllosilicate (Ni₃Si₄O₁₂H₂) as a precursor of Ni/SBA-15 for ethanol steam reforming (ESR) was investigated. The catalyst was made by a one-step modified conventional triblock copolymer synthesis method (pH-Adjustment with ammonium hydroxide). The prepared catalysts were characterized by N₂ adsorption/desorption isotherms, XRD, H₂-TPR, SEM-EDS and TGA-DSC techniques. The N₂ adsorption/desorption isotherms identified the mesoporous nature of the catalysts and the XRD patterns of the calcined catalysts confirmed the formation of nickel-phyllosilicate structure. The H₂-TPR analysis revealed that the La₂O₃ loading considerably increased the interaction between nickel and silica frame work of SBA-15 support. The ability of these catalysts for hydrogen production from ethanol steam reforming (ESR) was evaluated in a packed bed reactor at 650 °C. In the case of Ni/SBA-15 catalysts without and with La₂O₃ promoter, the ESR experiments experienced metal sintering and coke formation. Meanwhile, the catalytic activity of both La₂O₃ and CeO₂ promoted Ni/SBA-15 catalyst (Ni-La₂O₃-CeO₂/SBA-15) remained stable with time on stream in terms of GPR and hydrogen selectivity. The stable performance of this catalyst was explained by the strong interaction of nickel with SBA-15 promoted by La₂O₃ and the suppression of coke formation by CeO₂.     

Synthesis, characterization and catalytic performances of Ce-SBA-15 supported nickel catalysts for methane dry reforming to hydrogen and syngas

A series of Ce-incorporated SBA-15 mesoporous materials were synthesized through direct hydrothermal synthesis method and further impregnated with 12 wt.% Ni. The samples were characterized by ICP-AES, XRD, N₂ physisorption, XPS, TPR, H₂ chemisorption, TGA, temperature-programmed hydrogenation (TPH) and TEM measurements. The low-angle XRD and N₂ physisorption results showed the Ce successfully incorporated into the framework of SBA-15. The catalytic properties of these catalysts were investigated in methane reforming with CO₂. The Ce/Si molar ratio had a significant influence on the catalytic performance. The highest catalytic activity and long-term stability were obtained over the Ni/Ce-SBA-15 (Ce/Si = 0.04) sample. The improved catalytic behavior could be attributed to the cerium impact in the framework of SBA-15, where cerium promoted the dispersion of nano-sized Ni species and inhibited the carbon formation. In comparison with the effect of CeO₂ crystallites in SBA-15, cerium in the framework of SBA-15 promoted the formation of the nickel metallic particles with smaller size. The XRD and TGA results exhibited that carbon deposition was responsible for activity loss of Ni/SBA-15 and Ni/Ce-SBA-15 (Ce/Si = 0.06) catalysts. TEM results showed that the hexagonal mesopores of SBA-15 were still kept intact after reaction and the pore walls of SBA-15 prevented the aggregation of nickel.     

Catalytic steam reforming of JP-10 over Ni/SBA-15

As the only H₂ resource on aircraft from the steam reforming of the jet fuels on board, catalytic steam reforming of JP-10 (one of Jet fuels) over nickel-based catalyst Ni/SBA-15 were first carried out in a fixed bed tube reactor to produce hydrogen on-site or on board. A series of Ni/SBA-15 catalysts with different Ni content (3, 5, 8 and 10.8 wt%) were prepared by a modified incipient wetness impregnation method with addition of sucrose as ligand. And the effect of operation conditions of temperature (630–700 °C), nickel loading, liquid hour space velocity (LHSV = 5, 10, 15 ml/g_cat·h), steam to carbon molar ratio (S/C = 3, 5) on the catalytic activity and selectivity was investigated. It was found that 8Ni/SBA-15 was the optimal catalyst for steam reforming of JP-10 even with a higher LHSV and fuel gas concentration, and approximately 100% conversion of JP-10 with over 80% selectivity to hydrogen under the recommended experimental conditions of 680 °C, S/C of 5, LHSV of 10 ml/g_cat·h. The catalytic activity of 8Ni/SBA-15 dropped slowly to 84% after 6.5 h in the stability test and the carbon deposited was less with just 6% mass loss from TGA measurement (coke deposition rate 0.01g_C/g_cath), which ascribed to possible reasons including confine effect of mesochannel of SBA-15, strengthened structure of mesochannels due to embeded Ni particles, and higher temperature to suppress the main carbon producing reaction.     

Influence of impregnation assisted methods of Ni/SBA-15 for production of hydrogen via dry reforming of methane

SBA-15 support was successfully synthesized using extracted silica from palm oil fuel ash waste (POFA). Four types of Ni/SBA-15 catalysts were prepared via the ordinary impregnation technique (Ni/SBA-15(IM)) and assisted impregnation techniques including rotary evaporator (Ni/SBA-15(RE)), shaker (Ni/SBA-15(SH)) and ultrasonic (Ni/SBA-15(US)). The attributes of the Ni/SBA-15 were characterized using XRD, BET, FTIR, XPS, TEM, CO₂-TPD and TGA. The performance and stability of Ni/SBA-15 catalysts for up to 24 h were determined using a stainless steel fixed-bed reactor setup at 800 °C. The results in a descending order were ultrasonic (US) > ordinary impregnation (IM) > shaker (SH) > rotary evaporator (RE). The highest catalytic performance was achieved by Ni/SBA-15(US) owing to the location of Ni species inside the SBA-15 micelles, stronger Ni–O–Si interaction, and higher catalyst basicity. Lowest formation of graphite carbon on Ni/SBA-15(US) was correlated to the good dispersion of smaller Ni particles that were able to suppress the coke formation. The ultrasonic irradiation provided a cavitation effect which was able to destroy the soft agglomeration of Ni particles for better dispersion compared to IM, RE, and SH. This study provides an alternative in preparing better properties of catalyst to enhance the CO₂ reforming of CH₄ (CRM) in terms of activity and stability.     

Catalytic performance of Samaria-promoted Ni and Co/SBA-15 catalysts for dry reforming of methane

Methane reforming with CO₂ over Samaria-promoted Ni and Co/SBA-15 was comparatively investigated. The Co, Ni (10%wt) and Sm (0.5, 1 and 1.5%wt) ions were introduced by two-solvent impregnation method. The Ni and Co catalysts with/without promoter, were examined by N2 adsorption-desorption, x-ray diffraction (XRD), high resolution transmission electron microscopy (HRTEM), scanning electron microscopy (SEM), temperature programmed reduction (TPR) and thermogravimetric analysis (TGA) methods, and then evaluated in CO₂ reforming of methane. The XRD and TEM results indicated that Ni and Co/SBA-15 promoted by 1%wt of Samaria, had the smallest NiO and Co₃O₄ particles size and the highest dispersion; as a result, they would rather studying dry reforming of methane test. Catalytic results indicated that Samaria promoted Ni/SBA-15 had the highest conversion (CH₄ conversion～58% at 700 °C), while a remarkable decrease of catalytic activity was observed over Samaria-promoted Co/SBA-15 (CH₄ conversion～25% at 700 °C). The positive effect of Samaria on Ni/SBA-15 catalyst activity is probably due to smaller NiO particles, higher NiO dispersion and lower trend to carbon deposition. On the contrary, the negative effect of Samaria on Co/SBA-15 catalyst activity is maybe due to Co oxidation to inactive phase and sintering of Co particles in high temperatures.     

Hydrogen and carbon allotrope production through methane cracking over Ni/bimodal porous silica catalyst: Effect of nickel precursor

Nickel-based catalyst is highly active for hydrogen production through methane cracking reaction at moderate reaction temperature. However, Ni catalyst is easily deactivated by carbon encapsulation. In order to solve this problem, this research studies the effect of nickel precursors—nickel acetate (NA), nickel carbonate (NC) and nickel nitrate (NN)—on the activity and stability of nickel/bimodal porous silica (Ni/BPS) catalyst in methane cracking reaction. It was found that these nickel precursor solutions had different pH values, resulting in different interactions between surface silanol groups of BPS supports and Ni. Among these catalysts, Ni(NC)/BPS catalyst exhibited high nickel dispersion and weak interaction between Ni and BPS support; it then gave the highest CH₄ conversion and better stability compared to the other catalysts. In addition, H₂ yield of Ni(NC)/BPS catalyst was 2.90 and 1.40 times higher than those of Ni(NA)/BPS and Ni(NN)/BPS catalysts, respectively. Moreover, carbon nanofibers were grown in Ni(NC)/BPS and Ni(NN)/BPS catalysts, whereas carbon nanotubes were formed on Ni(NA)/BPS catalyst, due to the different nickel particle sizes, dispersions, and Ni—BPS support interactions.     

Ethanol steam reforming on Ni/Al-SBA-15 catalysts: Effect of the aluminium content

A series of Ni catalysts supported on Al-SBA-15 mesoporous materials (Si/Al = 20, 60, 140, 240, ∞) was prepared and tested in ethanol steam reforming. The catalysts were characterized by XRD, H₂-TPR, NH₃-TPD, TEM, ICP-AES, ²⁷Al-MAS-NMR and N₂-sorption measurements. It was found that the incorporation of Al atoms into SBA-15 structure is responsible for the formation of catalyst acid sites, an increase of the size of nickel species and stronger metal-support interaction between Ni and Al-SBA-15 carrier. Regarding ethanol steam reforming, catalysts with higher Al content keep ethanol conversion along time. However, Ni/Al-SBA-15 catalysts produce larger amounts of ethylene and coke, with slightly lower hydrogen selectivity than Ni/SBA-15. This is the consequence of ethanol dehydration in Ni/Al-SBA-15 acid sites, while ethanol dehydrogenation mechanism predominates in Ni/SBA-15 catalyst.     

Structural effect of Ni/SBA-15 by Zr promoter for H2 production via methane dry reforming

5 wt% of Ni/SBA-15 supported with numerous Zr loading (1–7 wt%) were produced using sol-gel technique at 60 °C. The influence of Zr promoter on the physiochemical properties of Ni/SBA-15 catalysts for methane dry reforming were examined in a fixed-bed reactor at 800 °C. Analytical characterizations including XRD, BET, FTIR, N₂ adsorption desorption, TEM and TGA were conducted to study the physiochemical properties of Zr/Ni/SBA-15 catalysts for the sake of identification of the amount of coke deposition formed on the spent catalyst. Increasing the amount of Zr loading from 1 to 7 wt% supported on Ni/SBA-15 reduced the catalyst's surface area as was proven from the physiochemical properties of Zr/Ni/SBA-15 catalyst. The catalytic activity test revealed that the optimum Zr loading was 1 wt% at which CH₄ and CO₂ conversions were 87.07% and 4.01%, meanwhile H₂:CO ratios was 0.42. This result was owing to the existence of the Zr species in promoting a good dispersion of Nickel (Ni) active sites on the catalyst surface as affirmed from XRD and FTIR results. The latest discovery indicates that promotion of 1 wt% Zr onto Ni/SBA-15 can prompt excellent catalytic performance in CRM.     

Pore diameters of Ni/ZrO2 catalysts affect properties of the coke in steam reforming of acetic acid

Pore structures of support affect not only the dispersion of metals species, but also the catalytic stabilities and the properties of the generated coke in steam reforming reaction of acetic acid. This has been demonstrated in this study with Ni/ZrO₂ catalysts of varied pore diameters. The results showed that the Ni/ZrO₂ catalyst with the support calcined at 700 °C had the largest diameter, which facilitated the entering of nickel species into the pores, suppressing the migration and agglomerate in reduction of the catalysts. Although the catalysts with the varied pore diameters showed little impacts on the catalytic performances, the properties of the coke varied substantially. The catalyst with the large pore diameter favored the growth of the crystal carbon in the coke to a bigger size and was more tolerant to coke accumulation while maintained the catalytic stability. In addition, thermal stability, resistivity to oxidation, aromaticity, functionalities and the morphologies of the coke (i.e. carbon nanofibers, carbon nanotubes and bamboo-like structure) were all connected with the porous structures of the Ni/ZrO₂ catalysts.     

Methane reforming with CO2 using nickel catalysts supported on yttria-doped SBA-15 mesoporous materials via sol–gel process

A series of mesoporous yttrium (Y)-containing SBA-15 (mesoporous silica of Santa Barbara Amorphous type material) prepared using a sol–gel method with various Y/Si molar ratios was investigated as the supporting material of nickel (Ni) catalysts for the methane reforming with CO₂. The highly ordered hexagonal structure of SBA-15 was well-retained after the incorporation of yttrium at the molar ratio of Y/Si (0.04). The presence of yttrium in the framework of SBA-15 in Ni catalysts effectively enhanced the formation of the Ni metallic particles with small size. It also significantly promoted the reduction of NiO due to the oxygen vacancies on the surface of the yttrium-containing SBA-15 supports, and the high mobility of the surface oxygen species. All yttrium-containing nickel catalysts were effective for the methane reforming with CO₂. The supported Ni catalyst with Y/Si molar ratio of 0.04 exhibited the highest activity, which was due to its highly ordered mesoporous structure, large pore diameter and small metallic metal size.     

Tuning the metal-support interaction of methane tri-reforming catalysts for industrial flue gas utilization

This study investigates the role of metal-support interaction (MSI) in the performance of Ni/TiO₂, Ni/SBA-15, Ni/MgO, and Ni/Al₂O₃ catalysts for the tri-reforming of methane (TRM) reaction. To impart weak metal-support interaction (WMSI), the catalysts were calcined at 400 °C. While calcination at 850 °C or above temperature generated strong metal-support interaction (SMSI) in each catalyst. The experimental results reveal that Ni/TiO₂ and Ni/MgO catalysts having WMSI displayed high initial activity due to the higher extent of reduction and Ni dispersion. However, these catalysts deactivated during 10 h reaction run. On the other hand, the performances of Ni/TiO₂ and Ni/MgO catalysts having SMSI were unsatisfactory. For Ni/SBA-15 catalyst system, catalysts having weaker MSI were more active than the catalyst having stronger MSI. However, the stability of Ni/SBA-15 catalysts was governed by Ni confinement in the pores of SBA-15 rather than the strength of MSI. Ni/Al₂O₃ having SMSI had monodispersed Ni atoms in close association with Al₂O₃, which resulted in higher reforming activity compared to that of Ni/Al₂O₃ having WMSI. Overall, the present study asserts that the strength of MSI has a significant influence on the activity and stability of methane tri-reforming catalysts; however, the suitability of either strong or weak MSI is subject to catalyst composition.     

Combination of CO2 reforming and partial oxidation of methane to produce syngas over Ni/SiO2 and Ni–Al2O3/SiO2 catalysts with different precursors

Ni/SiO₂ and Ni–Al₂O₃/SiO₂ catalysts were prepared by incipient wetness impregnation using citrate and nitrate precursors and tested with a reaction of combination of CO₂ reforming and partial oxidation of methane to produce syngas (H₂/CO). The catalytic activity of Ni/SiO₂ and Ni–Al₂O₃/SiO₂ greatly depended on interaction between NiO and support. NiO strongly interacted with support formed small nickel particles (about 4 nm for NiSC which is abbreviation of Ni/SiO₂ prepared with Nickel citrate precursor) after reduction. The small nickel particles over NiSC catalysts exhibited a good catalytic performance.     

CO2 reforming of methane over Ni/SBA-15 prepared with β-cyclodextrin – Role of β-cyclodextrin in Ni dispersion and performance

Ni/SBA-15-CD(1/X) catalysts were prepared by the impregnation of a certain amount of Ni(NO₃)₂ and various contents of β-cyclodextrin (CD), in which 1/X indicates the molar ratio of CD to Ni. The physicochemical properties of the catalysts were characterized by BET, XRD, TEM, TPR and TGA, and their catalytic performance in the CO₂ reforming of methane to syngas was evaluated using a fixed-bed quartz reactor. The characterization results revealed that Ni/SBA-15-CD(1/X) prepared with n(CD)/n(Ni) ratios in the range of 1/66–1/33 possessed smaller NiO particles and exhibited stronger interactions between NiO and SBA-15, whereas NiO particles were not well-dispersed on Ni/SBA-15-CD(1/X) catalysts prepared with further CD addition (1/X = 1/8 and 1/1). The reaction results indicated that the better-dispersed Ni/SBA-15-CD(1/X) catalysts, such as Ni/SBA-15-CD(1/66), Ni/SBA-15-CD(1/50) and Ni/SBA-15-CD(1/33), exhibited higher conversions and stronger abilities to resist carbon deposition. Regarding the role of CD in dispersing Ni particles, it could be speculated that complexes were formed between CD and Ni²⁺, as well as NO₃⁻, which would change the state of Ni species during the impregnation and heat treatment processes.     

Catalytic steam reforming of glycerol over Ni–La2O3–CeO2/SBA-15 catalyst for stable hydrogen-rich gas production

Ni-based catalysts (Ni, Ni–La₂O₃, and Ni–La₂O₃–CeO₂) on mesoporous silica supports (SBA-15 and KIT-6) were prepared by an incipient wetness impregnation and tested in glycerol steam reforming (GSR) for hydrogen-rich gas production. The catalysts were characterized by the N₂-physisorption, TPD, X-ray diffraction (XRD), SEM-EDS, and TEM techniques. N₂-physisorption results of calcined catalysts highlight that adding of La₂O₃ increased surface area of the catalyst by preventing pore mouth plugging in SBA-15, which was frequently observed due to the growth of NiO crystals. A set of GSR experiments over the catalysts were performed in an up-flow continuous packed-bed reactor at 650 °C and atmospheric pressure. The highest hydrogen concentration of 62 mol% was observed with a 10%Ni–5%La₂O₃ –5%CeO₂/SBA-15 catalyst at a LHSV of 5.8 h⁻¹. Adding of CeO₂ to the catalyst appeared to increase catalytic stability by facilitating the oxidative gasification of carbon formed on/near nickel active sites of Ni–La₂O₃–CeO₂/SBA-15 and Ni–La₂O₃–CeO₂/KIT-6 catalyst during the glycerol steam reforming reaction.     

Metal precursor impregnation sequence effect on the structure and performance of NiCo/MgO catalyst

The influence of metal precursor impregnation sequence has been analyzed in terms of catalytic activity and stability of NiCo/MgO catalysts for coke oven gas reforming of carbon dioxide. It is found that the metal precursor impregnation sequence overwhelmingly affected the interaction among Ni, Co and MgO and resulted in different CO₂ sorption capacity. Compared to the catalysts prepared by first Ni precursor impregnation (Co/Ni/MgO) or by simultaneous Ni and Co precursor impregnation (NiCo/MgO), the catalysts prepared by first Co precursor impregnation (Ni/Co/MgO) obtained a stronger interaction among Ni, Co and MgO, leading to strong CO₂ adsorption, smaller Ni particle size (9.6 nm), higher metal dispersion (10.6%), lower carbon deposition (1.5 wt%) and finally resulted in a superior catalytic activity and stability for coke oven gas reforming of carbon dioxide (CH₄ and CO₂ conversion were 55 ± 1% and 80 ± 2%, respectively). We also proposed a model for the effect of metal precursor impregnation sequence on the particle distribution of Ni and Co in NiCo/MgO catalyst.     

Production of hydrogen by ethanol steam reforming over catalysts from reverse microemulsion-derived nanocompounds

In the present work, hydrotalcite-like compound precursor for preparing mixed oxide catalyst was successfully synthesized by a novel method, which was a combination of the reverse microemulsion and coprecipitation methods. It was observed that the precursor obtained from the above method possessed superior characteristics for preparing mixed oxide catalyst used in ethanol steam reforming (ESR). Furthermore, for comparison, catalysts prepared from conventional coprecipitation and impregnation methods had been characterized together with the catalyst prepared from the new method. Besides ICP, BET, X-ray diffraction (XRD), temperature-programmed reduction (TPR), H₂-TPD, TG, and TEM analytic techniques, catalytic performance for ESR was also investigated. The results of XRD and TPR indicated that a solid solution phase existed in the catalysts obtained from reverse microemulsion and coprecipitation methods, while spinel phase together with solid solution were observed in the catalyst obtained from the impregnation method. The high BET surface area of the catalyst obtained from the reverse microemulsion method enhanced the dispersion and the surface area of nickel, which improved the catalyst performance. From TEM images, the aggregated Ni could be found in the catalyst obtained from the impregnation method, while the hydrotalcite-like compound precursors prepared from reverse microemulsion and coprecipitation methods produced homogeneously distributed active Ni metal species. The catalyst obtained from reverse microemulsion exhibited the best activity, stability, and least carbon deposition because of the formation of hydrotalcite-like compound precursor, uniform dispersion of active Ni metal species, and much more surface area supporting the active Ni metal sites.     

Unveiling the promotion effect of Zr species on SBA-15 supported nickel catalysts for CO2 methanation

Introducing promoters on Ni-based catalysts for CO₂ methanation have been proved to be positive for enhancing their performance. And the correlation of the promotion mechanism and the reaction pathway is significant for designing efficient catalysts. In this contribution, series of Zr species promoted SBA-15 supported Ni catalysts were prepared by citric acid complexation method under a range of Zr/Ni atomic ratios from 0 to 2.5. In situ and ex situ characterizations were carried out. It was found that the addition of citric acid was conductive to improve CH₄ selectivity due to the higher concentrations of Ni⁰ confined in SBA-15, harvesting sufficient H atoms for CH₄ formation following formate pathway via a formyl intermediate. Furthermore, a coverage layer of Zr species was found on the support at Zr/Ni = 1.7, which interacted with the Ni particles, providing higher concentrations of medium basic sites for CO₂ activation. Accordingly, the optimum catalytic performance was obtained on ZrNi-1.7(CI), achieving CO₂ conversion as high as 78.1% and nearly 100% CH₄ selectivity at 400 °C, following the formate hydrogenation pathway. In addition, the ZrNi-1.7(CI) showed good stability owing to the confinement effect of SBA-15 and the Ni–Zr interaction, no carbon deposits were detected after 50 h test.     

SBA-15 supported mesoporous Ni and Co catalysts with high coke resistance for dry reforming of methane

In this study, the activity of the mesoporous SBA-15 supported Ni, Co and NiCo catalysts prepared by the wet-impregnation were investigated in dry reforming of methane reaction. The catalysts were characterized by XRD, TPR, N₂ adsorption-desorption isotherms, SEM, TEM and TG/DT techniques before and/or after activity tests. N₂ adsorption-desorption isotherm of the all catalysts were consistent with Type IV isotherm, indicating mesoporous structures. TEM images of bimetallic NiCo catalysts clearly proved the presence of characteristic honeycomb structure. Incorporation Co into SBA-15 supported Ni catalysts inhibited the agglomeration of the nickel particles due to the formation of NiCo alloy. Activity test results showed that bimetallic 4Ni1Co@SBA-15 catalyst (Ni/Co:4/1) gave highly promising activity with high methane (73%) and carbon dioxide (89%) conversion values at 750 °C. Co incorporation into SBA-15 supported Ni catalyst significantly decreased the coke formation during dry reforming of methane.     

Pre-reforming of liquefied petroleum gas over nickel catalysts supported on magnesium aluminum mixed oxides

A series of Ni/Mg_xAl catalysts with different Mg/Al molar ratios were prepared by impregnating Mg-Al mixed oxides with nickel nitrate aqueous solution and used for the pre-reforming of LPG in the temperature range of 400-500 °C. XRD and H₂-TPR results showed that the Ni/Mg_xAl catalysts calcined at 800 °C mainly consisted of γ-Al₂O₃, Mg(Ni)Al₂O₄ and Mg(Ni)O phases varying with Mg/Al molar ratio without free NiO species observed. The effects of Mg/Al molar ratio, S/C molar ratio and reaction temperature on the catalytic behavior of the Ni/Mg_xAl catalysts were investigated in detail. The results revealed that the catalyst with Mg/Al molar ratio of 1.25 had the highest catalytic activity and stability. The increase in S/C molar ratio promoted both the steam reforming of LPG and the methanation of carbon oxides and hydrogen. The stability tests of 15%Ni/Mg_1.25Al catalyst showed that the catalyst was stable for the pre-reforming of LPG, and the stability decreased with elevating the reaction temperature due to more coke deposition.     

Nickel‒cobalt bimetallic catalysts prepared from hydrotalcite-like compounds for dry reforming of methane

Ni–Co/Mg(Al)O alloy catalysts with different Co/Ni molar ratios have been prepared from Ni- and Co-substituted Mg–Al hydrotalcite-like compounds (HTlcs) as precursors and tested for dry reforming of methane. The XRD characterization shows that Ni–Co–Mg–Al HTlcs are decomposed by calcination into Mg(Ni,Co,Al)O solid solution, and by reduction finely dispersed alloy particles are formed. H₂-TPR indicates a strong interaction between nickel/cobalt oxides and magnesia, and the presence of cobalt in Mg(Ni,Co,Al)O enhances the metal-support interaction. STEM-EDX analysis reveals that nickel and cobalt cations are homogeneously distributed in the HTlcs precursor and in the derived solid solution, and by reduction the resulting Ni–Co alloy particles are composition-uniform. The Ni–Co/Mg(Al)O alloy catalysts exhibit relatively high activity and stability at severe conditions, i.e., a medium temperature of 600 °C and a high space velocity of 120000 mL g^?1 h^?1. In comparison to monometallic Ni catalyst, Ni–Co alloying effectively inhibits methane decomposition and coke deposition, leading to a marked enhancement of catalytic stability. From CO₂-TPD and TPSR, it is suggested that alloying Ni with Co favors the CO₂ adsorption/activation and promotes the elimination of carbon species, thus improving the coke resistance. Furthermore, a high and stable activity with low coking is demonstrated at 750 °C. The hydrotalcite-derived Ni–Co/Mg(Al)O catalysts show better catalytic performance than many of the reported Ni–Co catalysts, which can be attributed to the formation of Ni–Co alloy with uniform composition, proper size, and strong metal-support interaction as well as the presence of basic Mg(Al)O as support.