Dynamic response of a torsional micromirror to electrostatic force and mechanical shock

In this paper dynamic characteristics of a capacitive torsional micromirror under electrostatic forces and mechanical shocks have been investigated. A 2DOF model considering the torsion and bending stiffness of the micromirror structure has been presented. A set of nonlinear equations have been derived and solved by Runge–Kutta method. The Static pull-in voltage has been calculated by frequency analyzing method, and the dynamic pull-in voltage of the micromirror imposed to a step DC voltage has been derived for different damping ratios. It has been shown that by increasing the damping ratio the dynamic pull-in voltage converges to static one. The effects of linear and torsional shock forces on the mechanical behavior of the electrostatically deflected and undeflected micromirror have been studied. The results have shown that the combined effect of a shock load and an electrostatic actuation makes the instability threshold much lower than the threshold predicted, considering the effect of shock force or electrostatic actuation alone. It has been shown that the torsional shock force has negligible influence on dynamic response of the micromirror in comparison with the linear one. The results have been calculated for linear shocks with different durations, amplitudes, and input times.     

A Model for Electrostatic Actuation in Conducting Liquids

This paper presents a generalized model that describes the behavior of micromachined electrostatic actuators in conducting liquids and provides a guideline for designing electrostatic actuators to operate in aqueous electrolytes such as biological media. The model predicts static actuator displacement as a function of device parameters and applied frequency and potential for the typical case of negligible double-layer impedance and dynamic response. Model results are compared to the experimentally measured displacement of electrostatic comb-drive and parallel-plate actuators and exhibit good qualitative agreement with experimental observations. The model is applied to show that the pull-in instability of a parallel-plate actuator is frequency dependent near the critical frequency for actuation and can be eliminated for any actuator design by tuning the applied frequency. In addition, the model is applied to establish a frequency-dependent theoretical upper bound on the voltage that can be applied across passivated electrodes without electrolysis.     

Analysis of the dynamic behaviour of a torsional micro-mirror

In this paper, the results of the dynamic pull-in voltage characteristics of a micro-mirror using electrostatic actuation are analyzed. Based on torsional dynamic theory, appropriate equations are developed that allowed to give insight into the actuating voltage, switching time and other dynamic parameters. The analytical results are discussed in detail without and with considering air squeeze film damping, respectively. This is equivalent to assuming the mirror is operated in vacuum or at ambient pressure. When the effect of the damping is considered, the movement trajectory of the cantilever beam is changed, and the calculated results of the pull-in voltage and switching time are considerably different compared to those without considering damping. Therefore, the effect of the air squeeze film damping is an important factor in the design and fabrication of micro-electro-mechanical systems. Finally, the experimental results in the air environment are discussed and compared to the theoretical analysis.     

Equivalent area nonlinear static and dynamic analysis of electrostatically actuated microstructures

Nonlinear dynamic investigation of electrostatically actuated micro-electro-mechanical-system (MEMS) microcantilever structures is presented. The nonlinear analysis aims to better quantify, than the linear model, the instability threshold associated with electrostatically actuated MEMS structures, where the pull-in voltage of the microcantilever is determined using a phase portrait analysis of the microsystem. The microcantilever is modeled as a lumped mass-spring system. The nonlinear electrostatic force is incorporated into the lumped microsystem through an equivalent area of the microcantilever for a given electrostatic potential. Electro-mechanical force balance plots are obtained for various electrostatic potentials from which the static equilibrium positions of the microcantilever are obtained and the respective conservative energy values are determined. Subsequently, phase portrait plots are obtained for the corresponding energy values from which the pull-in voltage is estimated for the microsystem. This pull-in voltage value is in good agreement with the previously published results for the same geometric and material parameters. The results obtained for linear electrostatic models are also presented for comparison.     

Resonant Pull-In Condition in Parallel-Plate Electrostatic Actuators

Electrostatic parallel-plate actuators are a common way of actuating microelectromechanical systems, both statically and dynamically. In the static case, the stable actuation voltages are limited by the static pull-in condition, which indicates that the travel range is approximately limited to 1/3 of the initial actuation gap. Under dynamic actuation conditions, however, the stable voltages are reduced, whereas the travel range can be much extended. This is the case with the dynamic pull-in and the resonant pull-in conditions (RPCs). Using energy analysis, this paper extends the study of pull-in instability to the resonant case and derives the analytical RPC. This condition predicts snapping or pull-in of the structure for a given domain of dc and ac actuation voltages versus quality factor, taking into account the nonlinearities due to large amplitudes of oscillation. Experimental results are presented to validate the analytically derived RPC.     

Command-Shaping Techniques for Electrostatic MEMS Actuation: Analysis and Simulation

Precision positioning of microelectromechanical systems (MEMS) structures using electrostatic actuation has been widely used for optical and radio-frequency MEMS. How to achieve fast switching without exciting excessive residual vibration or structural impact is an important issue for these applications. This paper presents the analysis and simulation of applying command-shaping techniques for controlling MEMS electrostatic actuation. According to the nature of application fields, electrostatic actuators are classified into three categories: 1) lateral linear actuation; 2) vertical nonlinear actuation; and 3) pull-in actuation. Their corresponding linear or nonlinear command-shaping schemes are developed and presented. Both lumped element and continuous models of typical MEMS electrostatic actuated structures are simulated using Simulink and the finite-element method, and results indicate that the shaped command would yield a much superior response than that by the unshaped commands. Essential sensitivity studies are also conducted to examine the robustness of these shaping schemes, and results shows that within a certain level of parameter variation, these shapers are robust enough to retain the performance.     

Extending the travel range of analog-tuned electrostatic actuators

The pull-in instability limits the travel distance of elastically suspended parallel-plate electrostatic microactuators to about 1/3 of the undeflected gap distance. In this paper, we examine the “leveraged bending” and “strain-stiffening” methods for extending the travel range of electrostatic actuators. The leveraged bending effect can be used to achieve full gap travel at the cost of increased actuation voltage. The strain-stiffening effect can be used to minimize actuation voltage for a given travel range. An analytical approximation shows that the strain-stiffening effect can be used to achieve a stable travel distance up to about 3/5 of the gap. A tunable reflective diffraction grating known as the polychromator has been designed using these actuation techniques, and selected designs have been fabricated and tested for actuation behavior. Gratings with 1024 flat, closely packed grating-element actuators have been fabricated with over 1-cm-long mirrors, achieving stable vertical travel distances of more than 1.75 μm out of a 2-μm gap     

Pull-In Analysis of Torsional Scanners Actuated by Electrostatic Vertical Combdrives

This paper presents pull-in analysis of torsional MEMS scanners actuated by electrostatic vertical combdrives with general comb gap arrangements and cross sections. The analysis is based on a 2-DOF actuator with a single voltage control. Three failure modes of the scanners are identified as in-plane twist, transversal motion, and out-of-plane twist. For each failure mode, analytical expressions of pull-in deflection are obtained by applying 2D analytical capacitance models to the derived pull-in equations. From these, the dominant pull-in mechanism is shown to be in-plane twist for scanners with high-aspect-ratio torsional springs. The analytical calculations for both symmetric and asymmetric capacitances are shown to be in good agreement with simulation results. The optimum scanner design is achieved when the pull-in deflection matches the capacitance maximum angle. The condition can be expressed in terms of the ratio of the comb thickness to the comb gap, which is smaller than the typical aspect ratio of deep reactive ion etching. The optimum tradeoff between the maximum deflection angle and the number of movable combs is achieved by adjusting the overlap of the movable and fixed combs and the distance of the comb sets from the axis of the rotation.     

An investigation into the electrostatic force representation for electrically actuated microelectromechanical systems

The ever-increasing demand for microelectromechanical systems (MEMS) in modern electronics has reinforced the need for extremely accurate analytical and reduced-order models to aid in the design of MEMS devices. Many MEMS designs consist of cantilever beams with a tip mass attached at the free end to act as a courter electrode for electrical actuation. One critical modeling aspect of electrically actuated MEMS is the electrostatic force that drives these systems. The two most used representations in the literature approximate the electrostatic force between two electrodes as a point force. In this work, the effects of the representation of the electrostatic force for electrically actuated microelectromechanical systems are investigated. The system under investigation is composed of a beam with an electrode attached to its end. The distributed force, rigid body, and point mass electrostatic force representations are modeled, studied, and their output results are compared qualitatively. Static and frequency analyses are carried out to investigate the influences of the electrostatic force representation on the static pull-in, fundamental natural frequency, and mode shape of the system. A nonlinear distributed-parameter model is then developed in order to determine and characterize the response of electrically actuated systems when considering various representation of the electrostatic forces. The results show that the size of the electrode may strongly affect the natural frequencies and static pull-in when the point mass, rigid body, and plate representations are considered. From nonlinear analysis, it is also proven that the representation may affect the hardening behavior of the system and its dynamic pull-in. This modeling and analysis give guidelines about the usefulness of the electrostatic force representations and possible erroneous assumptions that can be made which may result in inaccurate design and optimal performance detection for electrostatically actuated systems.

     

Pull-in study of an electrostatic torsion microactuator

Pull-in study of an electrostatic microactuator is essential for making the electrostatic actuation more effective. In this paper, pull-in analysis is presented for an electrostatic torsion microactuator. The torsion microactuator can be used as a microtorsion mirror. A polynomial algebraic equation for the pull-in voltage and pull-in angle of a torsion microactuator is derived. Two types of microactuators fabricated using bulk micromachining are presented. Measurements done on the fabricated microactuators are reported, showing deviations within 1% error from the calculations     

Charge control of parallel-plate, electrostatic actuators and the tip-in instability

Controlling the charge, rather than the voltage, on a parallel-plate, electrostatic actuator theoretically permits stable operation for all deflections. Practically, we show that, using charge control, the maximum stable deflection is limited by 1) charge pull-in, in which the actuator snaps due to the presence of parasitic capacitance and 2) tip-in, in which the rotation mode becomes unstable. This work presents a circuit that controls the amount of charge on a parallel-plate, electrostatic actuator. This circuit reduces the sensitivity to parasitic capacitance, so that tip-in is the limiting instability. A small-signal model of the actuator is developed and used to determine the circuit bandwidth and gain requirements for stable deflections. Four different parallel-plate actuators have been designed and tested to verify the charge control technique as well as to verify charge pull-in, tip-in, and the bandwidth requirements. One design travels 83% of the gap before tip-in. Another design can only travel 20% of the gap before tip-in, regardless of whether voltage control or charge control is used.     

Analytical approach and numerical /spl alpha/-lines method for pull-in hyper-surface extraction of electrostatic actuators with multiple uncoupled voltage sources

This work presents a systematic analysis of electrostatic actuators driven by multiple uncoupled voltage sources. The use of multiple uncoupled voltage sources has the potential of enriching the electromechanical response of electrostatically actuated deformable elements. This in turn may enable novel MEMS devices with improved and even new capabilities. It is therefore important to develop methods for analyzing this class of actuators. Pull-in is an inherent instability phenomenon that emanates from the nonlinear nature of the electromechanical coupling in electrostatic actuators. The character of pull-in in actuators with multiple uncoupled voltage sources is studied, and new insights regarding pull-in are presented. An analytical method for extracting the pull-in hyper-surface by directly solving the voltage-free K-N pull-in equations derived here, is proposed. Solving simple but interesting example problems illustrate these new insights. In addition, a novel /spl alpha/-lines numerical method for extracting the pull-in hyper-surface of general electrostatic actuators is presented and illustrated. This /spl alpha/-lines method is motivated by new features of pull-in, that are exhibited only in electrostatic actuators with multiple uncoupled voltage sources. This numerical method permits the analysis of electrostatic actuators that could not have been analyzed by using current methods.     

Analysis of a novel RF MEMS switch using different meander techniques

In this paper, two types of RF MEMS switches namely step structure and Normal beam structure are designed and analyzed using different meander techniques. Three techniques namely plus, zigzag and three-square meander were used to lower the pull-in voltage. The actuating beam is designed with the rectangular perforations affects the performance of a switch by lowering the pull-in voltage, switching speed and results in better isolation. In this paper a comparative analysis is done for all three meander techniques with and without perforations on the beam. Total six structures have been designed with the combination three meanders and two different beam structures. The proposed stepdown structure exhibits high performance characteristics with a very low pull-in voltage of 1.2 V having an airgap of 0.8 µm between the actuation electrodes. The gold is used as beam material and HfO₂ as the dielectric material such that the upstate and downstate capacitance is seen as 1.02 fF and 49 fF. The FEM analysis is done to calculate the spring constant and thereby the pull-in voltage and behavior of the switch is studied with various parameters. The switch with a step structure and three-square meander configuration has shown best performance of all by requiring a pull-in voltage of 1.2 V and lower switching time of 0.2 µs. The proposed switch also exhibits good RF performance characteristics with an insertion loss below − 0.07 dB and return loss below − 60 dB over the frequency range of 1–40 GHz. At 28 GHz a high isolation of − 68 dB is exhibited.

     

Application of hybrid differential transformation/finite difference method to nonlinear analysis of micro fixed-fixed beam

Analyzing the dynamic response of electrostatic devices is problematic due to the complexity of the interactions between the electrostatic coupling effect, the fringing field effect and the nonlinear electrostatic force. To resolve this problem, this study presents an efficient computational scheme in which the nonlinear governing equation of the electrostatic device is obtained in accordance with Hamilton’s principle and is then solved using a hybrid differential transformation/finite difference method. The feasibility of the proposed approach is demonstrated by modeling the dynamic responses of two micro fixed-fixed beams with lengths of 250 and 350 μm, respectively. The numerical results show that the pull-in voltage reduces as the beam length increases due to a loss in the structural rigidity. Furthermore, it is shown that the present results for the pull-in voltage deviate by no more than 0.75% from those derived in the literature using a variety of different schemes. Overall, the results presented in this study demonstrate that the proposed hybrid method represents a computationally efficient and precise means of obtaining detailed insights into the nonlinear dynamic behavior of micro fixed-fixed beams and similar micro-electro-mechanical systems (MEMS)-based devices.     

Position control of parallel-plate microactuators for probe-based data storage

In this paper, we present the use of closed-loop voltage control to extend the travel range of a parallel-plate electrostatic microactuator beyond the pull-in limit. Controller design considers nonlinearities from both the parallel-plate actuator and the capacitive position sensor to ensure robust stability within the feedback loop. Desired transient response is achieved by a pre-filter added in front of the feedback loop to shape the input command. The microactuator is characterized by static and dynamic measurements, with a spring constant of 0.17 N/m, mechanical resonant frequency of 12.4 kHz, and effective damping ratio from 0.55 to 0.35 for gaps between 2.3 to 2.65 /spl mu/m. The minimum input-referred noise capacitance change is 0.5 aF//spl radic/Hz measured at a gap of 5.7 /spl mu/m, corresponding to a minimum input-referred noise displacement of 0.33 nm//spl radic/Hz. Measured closed-loop step response illustrates a maximum travel distance up to 60% of the initial gap, surpassing the static pull-in limit of one-third of the gap.     

Flatness-Based Control of Electrostatically Actuated MEMS With Application to Adaptive Optics: A Simulation Study

Typical adaptive optics (AO) applications require continual measurement and correction of aberrated light and form closed-loop control systems. One of the key components in microelectromechanical system (MEMS) based AO systems is the parallel-plate microactuator. Being electrostatically actuated, this type of devices is inherently instable beyond the pull-in position when they are controlled by a constant voltage. Therefore extending the stable travelling range of such devices forms one of the central topics in the control of MEMS. In addition, though certain control schemes, such as charge control and capacitive feedback, can extend the travelling range to the full gap, the transient behavior of actuators is dominated by their mechanical dynamics. Thus, the performance may be poor if the natural damping of the devices is too low or too high. This paper presents an alternative for the control of parallel-plate electrostatic actuators, which is based on an essential property of nonlinear systems, namely differential flatness, and combines the techniques of trajectory planning and robust nonlinear control. It is, therefore, capable of stabilizing the system at any point in the gap while ensuring desired performances. The proposed control scheme is applied to an AO system and simulation results demonstrate its advantage over constant voltage control.1613     

Using dynamic voltage drive in a parallel-plate electrostatic actuator for full-gap travel range and positioning

The nonlinear dynamics of the parallel-plate electrostatically driven microstructure have been investigated with the objective of finding a dynamic voltage drive suitable for full-gap operation. Nonlinear dynamic modeling with phase-portrait presentation of both position and velocity of a realistic microstructure demonstrate that instability is avoided by a timely and sufficient reduction of the drive voltage. The simulation results are confirmed by experiments on devices fabricated in an epi-poly process. A 5.5-V peak harmonic drive voltage with frequency higher than 300 Hz allows repetitive microstructure motion up to 70% of gap without position feedback. The results of the analysis have been applied to the design of a new concept for positioning beyond the static pull-in limitation that does include position feedback. The measured instantaneous actuator displacement is compared with the desired displacement setting and, unlike traditional feedback, the voltage applied to the actuator is changed according to the comparison result between two values. The "low" level is below the static pull-in voltage and opposes the motion, thus bringing the structure back into a stable regime, while the "high" level is larger than the static pull-in voltage and will push the structure beyond the static pull-in displacement. Operation is limited only by the position jitter due to the time delay introduced by the readout circuits. Measurements confirm flexible operation up to a mechanical stopper positioned at 2 /spl mu/m of the 2.25 /spl mu/m wide gap with a 30 nm ripple.     

A methodology and model for the pull-in parameters of electrostaticactuators

This paper presents a generalized model for the pull-in phenomenon in electrostatic actuators with a single input, either charge or voltage. The pull-in phenomenon of a general electrostatic actuator with a single input is represented by an algebraic equation referred to as the pull-in equation. This equation directly yields the pull-in parameters, namely, the pull-in voltage or pull-in charge and the pull-in displacement. The model presented here permits the analysis of a wide range of cases, including nonlinear mechanical effects as well as various nonlinear, nonideal, and parasitic electrical effects. In some of the cases, an analytic solution is derived, which provides physical insight into how the pull-in parameters depend upon the design and properties of the actuator. The pull-in equation can also yield rapid numerical solutions, allowing interactive and optimal design. The model is then utilized to analyze analytically the case of a Duffing spring, previously analyzed numerically by Hung and Senturia, and captures the variations of the pull-in parameters in the continuum between a perfectly linear spring and a cubic spring. Several other case studies are described and analyzed using the pull-in equation, including parallel-plate and tilted-plate (torsion) actuators taking into account the fringing field capacitance, feedback and parasitic capacitance, trapped charges, an external force, and large displacements     

Mechanical behavior of a circular micro plate subjected to uniform hydrostatic and non-uniform electrostatic pressure

Circular micro plates are used in the many Microelectromechanical devices as micropumps and micro pressure sensors. All such systems exhibit a static instability phenomenon (Divergence) which is known as the “pull-in” instability. In this paper a distributed model was used to investigate the pull-in instability of a circular micro plate subjected to non-uniform electrostatic pressure and uniform hydrostatic pressure. The non-linear governing equation was derived and in order to linearize the obtained governing equations, step by step linearization method was used, then the linear system of equation was solved by finite difference method. The obtained results for only electrostatic actuation were compared with the existing results and good agreement has been achieved. There are exist two method of actuation. The pull-in voltages for these two actuation mechanism were investigated and the obtained results exhibited different effects on each actuation mechanism.     

Conductive Blended Polymer MEMS Microresonators

This paper presents an all-polymer microelectromechanical system technology in which a crosslinker is used to modify the electromechanical properties. The structural material of these microelectromechanical systems (MEMS) structures is a poly(3,4-ethylenedioxythiophene)/polystyrene sulfonate/polymethyl methacrylate (PEDOT/PSS/PMMA) blended conductive polymer. Microbridge resonators are fabricated using surface micromachining on glass substrates. The electromechanical properties of the polymer microbridges are studied using electrostatic actuation and optical and electrical detection. The resonance frequency of the polymer bridges occurs in the MHz range, with quality factors of the order of 100 when measured in vacuum. Addition of a silane-based crosslinker increases the Young's modulus of the polymer structural material which is reflected in higher resonance frequency, higher pull-in voltage, better long-term stability of the electrical conductivity, and in a decrease in the quality factor of the resonator. The mechanical properties of the polymer resonators are strongly affected by the residual stress because of the low Young's modulus, and by the measurement frequency and the measurement temperature due to the viscoelastic properties of the polymer structural material