Novel Intact Bitter Cassava: Sustainable Development and Desirability Optimisation of Packaging Films

Novel biomaterials and optimal processing conditions are fundamental in low-cost packaging material production. Recently, a novel biobased intact bitter cassava derivative was developed using an intrinsic, high-throughput downstream processing methodology (simultaneous release recovery cyanogenesis). Processing of intact bitter cassava can minimise waste and produce low-cost added value biopolymer packaging films. The objective of this study was to (i) develop and characterise intact bitter cassava biobased films and (ii) determine the optimal processing conditions, which define the most desirable film properties. Films were developed following a Box-Behnken design considering cassava (2, 3, 4 % w/v), glycerol (20, 30, 40 % w/w) and drying temperature (30, 40, 50 °C) and optimised using multi-response desirability. Processing conditions produced films with highly significant (p?<?0.05) differences. Developed models predicted impact of processing conditions on film properties. Desirable film properties for food packaging were produced using the optimised processing conditions, 2 % w/v cassava, 40.0 % w/w glycerol and 50 °C drying temperature. These processing conditions produced films with 0.3 %; transparency, 3.4 %; solubility, 21.8 %; water-vapour-permeability, 4.2 gmm/m²/day/kPa; glass transition, 56 °C; melting temperature, 212.6 °C; tensile strength, 16.3 MPa; elongation, 133.3 %; elastic modulus, 5.1 MPa and puncture resistance, 57.9 J, which are adequate for packaging applications. Therefore, intact bitter cassava is a viable material to produce packaging films that can be tailored for specific sustainable, low-cost applications.     

Chitosan-based biodegradable functional films for food packaging applications

Chitin is the structural material of crustaceans, insects, and fungi, and is the second most abundant biopolymer after cellulose on earth. Chitosan, a deacetylated derivative of chitin, can be obtained by deacetylation of chitin. It is a functionally versatile biopolymer due to the presence of amino groups responsible for the various properties of the polymer. Although it has been used for various industrial applications, the recent one is its use as a biodegradable antimicrobial food packaging material. Much research has been focused on chitosan-based flexible food packaging and edible food coatings to compete with conventional non-biodegradable plastic-based food packaging materials. Various strategies have been used to improve the properties of chitosan - using plasticizers and cross-linkers, embedding the polymer with fillers such as nanoparticles, fibers, and whiskers, and blending the polymer with natural extracts and essential oils and also with other natural and synthetic polymers. However, much research is still needed to bring this biopolymer to industrial levels for the food packaging applications.Industrial relevanceAs a major by-product of the seafood industry, a massive amount of crustacean shell waste is generated each year, which can be used to produce value-added chitin, which can be converted to chitosan using a relatively simple deacetylation process. Being extracted from a bio-waste product using many energy-efficient methods, chitosan is much cheaper as compared to other biopolymers. Nevertheless, the exceptional properties of chitosan make it a relatively stronger candidate for food packaging applications. Chitosan has already been used in various industries, such as biomedical, agriculture, water treatment, cosmetics, textile, photography, chromatography, electronics, paper industry, and food industry. This review article compiles all the essential literature up to the latest developments of chitosan as a potential food packaging material and the outcomes of its practical utilization for this purpose.     

Potential Food Applications of Biobased Materials. An EU‐Concerted Action Project

The objective of the study was to ascertain the state of the art with regard to the applicability of biobased packaging materials to foods and to identify potential food applications for biobased materials. The study revealed relatively few examples of biobased materials used as primary, secondary or tertiary packaging materials for foods. This is due to the fact that published investigations on the use of biobased materials are still scarce, and results obtained remain unpublished because of commercial pressures. The scientific literature contains numerous reports on applications of edible films and coatings to food but novel commercial applications of these are scarce. Based on information currently available on the properties of biobased packaging materials the study identified products in the fresh meat, dairy, ready meal, beverage, fruit and vegetable, snack, frozen food and dry food categories where conventional packaging may be replaced by biobased packaging.     

Integrated processing of plant-derived waste to produce value-added products based on the biorefinery concept

BackgroundPlant-derived wastes from agriculture, processing, distribution, and retail are generated in large quantities. The majority of the wastes are underutilized and may cause severe environmental problems if not properly handled. The plant-derived wastes are usually rich in lignocellulose and other valuable compounds including protein, fat, sugar, and phytochemicals. Valorization of these compounds in food waste not only reduces environmental concerns but also improves sustainability and economic competitiveness of agro-food industries.Scope and approachThis review paper first discussed different phases of the biorefinery concepts and their associated applications, and then introduced recent advances in the integrated processing of plant-derived waste for producing various value-added products. Finally, techno-economic, environmental, and social assessments along with relevant policies were introduced and discussed.Key findings and conclusionsDuring the past ten years, research attentions focused on integrated utilization of plant-derived waste to produce various products have flourished. Compared to production of a single component for food waste valorization, integrated processing of food waste via a combination of different novel technologies to produce multiple products based on a biorefinery concept has significant advantages, including full utilization of feedstocks, minimization of waste generation during processing, synergy effects of different technologies, and diversification of the revenues by covering multiple markets. With the rationale design of biorefinery processes, underutilized plant-based wastes can be valuable resources for the sustainable production of food, chemicals, and biofuels. However, detailed economic, environmental, and social analyses for the biorefinery process are still needed in the future.     

Industrial applications of crustacean by-products (chitin,chitosan, and chitooligosaccharides): A review

BackgroundFood processing produces large quantities of by-products. Disposal of waste can lead to environmental and human health problems, yet often they can be turned into high value, useful products. For example, crustacean shell wastes from shrimp, crab, lobster, and krill contain large amounts of chitin, a polysaccharide that may be extracted after deproteinisation and demineralization of the exoskeletons.Scope and approachThis review summarizes the current state of knowledge of these crustacean shellfish wastes and the various ways to use chitin. This biopolymer and its derivatives, such as chitosan, have many biological activities (e.g., anti-cancer, antioxidant, and immune-enhancing) and can be used in various applications (e.g., medical, cosmetic, food, and textile).Key findings and conclusionsDue to the huge waste produced each year by the shellfish processing industry and the absence of waste management which represent an environmental hazard, the extraction of chitin from crustaceans’ shells may be a solution to minimize the waste and to produce valuable compound which possess biological properties with application in many fields. As a food waste, it is important to also be aware of the non-food uses of these wastes.     

Silk fibroin-based films in food packaging applications: A review

Plastic pollution is a significant concern nowadays due to wastes generated from non-biodegradable and non-renewable synthetic materials. In particular, most plastic food packaging material ends up in landfills, creating mass wastes that clog the drainage system and pollute the ocean. Thus, studies on various biopolymers have been promoted to replace synthetic polymers in food packaging and consequently, the high number of research in biopolymers food packaging, especially in the characterization, properties and also the development of the biopolymer. For biopolymer-based food packaging, silk fibroin (SF) has been highlighted because of its biodegradability and low water vapor permeability properties. This review focuses on the different properties of SF films prepared through solution casting and electrospinning for food packaging. Discussions encompassed chemical properties, mechanical properties, permeability, and biodegradability. This review also discussed the studies that used SF as the biomaterial for food packaging.     

Recycling of hazardous waste materials in the coking process

Every year the coking industry produces a significant amount of tarry and other wastes in byproducts plants. For the most part these wastes have not been put to any practical use. In addition, an integrated factory produces several waste oils which differ in composition and quantity, e.g., wastes from the steel rolling-mill process. In this work, the possibility of using such waste materials as binders in a partial briquetting process for metallurgical coke production is explored. By means of this coking procedure, a strong metallurgical coke not inferior in quality to coke from conventional coal blends is produced at pilot and semi-industrial scales. The use of such wastes, some of which are classified as hazardous materials, will avoid the need for dumping, thereby contributing to the protection of the environment as well as reducing the costs related to waste disposal.     

Current status of biobased and biodegradable food packaging materials: Impact on food quality and effect of innovative processing technologies

Fossil-based plastic materials are an integral part of modern life. In food packaging, plastics have a highly important function in preserving food quality and safety, ensuring adequate shelf life, and thereby contributing to limiting food waste. Meanwhile, the global stream of plastics into the oceans is increasing exponentially, triggering worldwide concerns for the environment. There is an urgent need to reduce the environmental impacts of packaging waste, a matter raising increasing consumer awareness. Shifting part of the focus toward packaging materials from renewable resources is one promising strategy. This review provides an overview of the status and future of biobased and biodegradable films used for food packaging applications, highlighting the effects on food shelf life and quality. Potentials, limitations, and promising modifications of selected synthetic biopolymers; polylactic acid, polybutylene succinate, and polyhydroxyalkanoate; and natural biopolymers such as cellulose, starch, chitosan, alginate, gelatine, whey, and soy protein are discussed. Further, this review provides insight into the connection between biobased packaging materials and innovative technologies such as high pressure, cold plasma, microwave, ultrasound, and ultraviolet light. The potential for utilizing such technologies to improve biomaterial barrier and mechanical properties as well as to aid in improving overall shelf life for the packaging system by in-pack processing is elaborated on.     

Computer-supported probabilistic engineering tools assisting fill optimization and the waste reduction of low/intermediate moisture foods supporting vulnerable populations

This work focuses on the shelf-life of moisture-sensitive products, particularly intermediate-moisture (IMFs) and low-moisture foods (LMFs), which can support the needs of vulnerable populations. Deterministic and probabilistic engineering methodologies, i.e., ignoring and considering the variability of parameters used in calculations, respectively, were compared when selecting the initial water activity of product mix components or the packaging materials achieving the shelf-life necessary to reach consumers with safe and high quality products, and when filling packages with the declared net weight. This document presents detailed examples and reviews published computational tools developed to solve these cases. The application of probabilistic engineering and computer supported tools can help developers optimize the product formulation and packaging material selection to reduce food waste by increasing the probability that products will have the shelf-life necessary to be stored and distributed to reach all consumers, and particularly at-risk populations and those affected by natural or man-made disasters.Industrial relevanceUndoubtedly, the need for food waste reduction is now a key responsibility for food producers and consumers. The lack of sufficient food creates social and economic instability, and this is an unfavorable situation for the growth of the food industry. Food waste also increases the cost of products, particularly when retailers and consumers demand a refund for a product that did not meet the shelf-life declared or at least expected for the product. This work reviews computer supported probabilistic engineering tools to reduce the waste of products with a shelf-life controlled by the product formulation and the moisture barrier properties of the packaging material.     

Stabilization/Solidification of radioactive molten salt waste via gel-route pretreatment

The volatilization of radionuclides during the stabilization/solidification of radioactive wastes at high temperatures is one of the major problems to be considered in choosing suitable wasteforms, process, material systems, etc. This paper reports a novel method to convert volatile wastes into nonvolatile compounds via a sol-gel process, which is different from the conventional method using metal-alkoxides and organic solvents. The material system was designed with sodium silicate (Si) as a gelling agent, phosphoric acid (P) as a catalyst/stabilizer, aluminum nitrate (Al) as a property promoter, and H20 as a solvent. A novel structural model for the chemical conversion of molten salt waste, named RPRM (Reaction Product in Reaction Module), was established, and the waste could be solidified with glass matrix via a simple procedure. The leached fraction of Cs and Sr by a PCT leaching method was 0.72% and 0.014%, respectively. In conclusion, the RPRM model isto converttargetwastes into stable and manageable products, not to obtain a specific crystalline product for each radionuclide. This paper suggested a new stabilization/solidification method for salt wastes by establishing the gel-forming material system and showing a practical example, not a new synthesis method of stable crystalline phase. This process, named "gel-route stabilization/solidification (GRSS)", will be a prospective alternative with stable chemical process on the immobilization of salt wastes and various mixed radioactive waste for final disposal.     

我国包装废弃物回收逆向物流模型的建立

随着人们对生态环保和经济可持续发展重要性的进一步认识,面对包装废物有用资源的浪费和对环境造成的污染,人们正在努力寻找能减少环境污染,以及使企业获得利润增长的新途径.论述了国内包装废弃物的现状,包装废弃物回收利用中存在的问题以及回收逆向物流特点,并就包装废弃物回收逆向物流模型的建立和模式进行探讨.     

Multifunctional nanocellulose/metal and metal oxide nanoparticle hybrid nanomaterials

Abstract

Nanocellulose materials are derived from cellulose, the most abundant biopolymer on the earth. Nanocellulose have been extensively used in the field of food packaging materials, wastewater treatment, drug delivery, tissue engineering, hydrogels, aerogels, sensors, pharmaceuticals, and electronic sectors due to their unique chemical structure and excellent mechanical properties. On the other hand, metal and metal oxide nanoparticles (NP) such as Ag NP, ZnO NP, CuO NP, and Fe₃O₄ NP have a variety of functional properties such as UV-barrier, antimicrobial, and magnetic properties. Recently, nanocelluloses materials have been used as a green template for producing metal or metal oxide nanoparticles. As a result, multifunctional nanocellulose/metal or metal oxide hybrid nanomaterials with high antibacterial properties, ultraviolet barrier properties, and mechanical properties were prepared. This review emphasized recent information on the synthesis, properties, and potential applications of multifunctional nanocellulose-based hybrid nanomaterials with metal or metal oxides such as Ag NP, ZnO NP, CuO NP, and Fe₃O₄ NP. The nanocellulose-based hybrid nanomaterials have huge potential applications in the area of food packaging, biopharmaceuticals, biomedical, and cosmetics.     

食品包装涂布纸生物聚合物基质分类及应用

随着社会的发展,人们的食品安全和环境保护意识不断提高,对无毒可降解食品包装材料的需求不断增加。针对此现状,该文综述了涂布型食品包装纸生物聚合物基质的分类及应用的研究进展,分析了纸基材料作为食品包装的优势及性能缺陷,介绍了作为纸张涂料的生物聚合物基质(多糖、蛋白质、复合基质)及纸基材料所具有的功能特性,总结了涂布型纸张在食品包装方面的应用。将涂布纸作为食品包装,能有效地保持食品的品质,赋予纸张的功能特性还能够延长食品保质期,具有巨大的市场价值,有望为食品工业进一步开发绿色和可持续的纸基包装材料提供参考。     

A critical review on biodegradable food packaging for meat: Materials,sustainability, regulations,and perspectives in the EU

The development of biodegradable packaging is a challenge, as conventional plastics have many advantages in terms of high flexibility, transparency, low cost, strong mechanical characteristics, and high resistance to heat compared with most biodegradable plastics. The quality of biodegradable materials and the research needed for their improvement for meat packaging were critically evaluated in this study. In terms of sustainability, biodegradable packagings are more sustainable than conventional plastics; however, most of them contain unsustainable chemical additives. Cellulose showed a high potential for meat preservation due to high moisture control. Polyhydroxyalkanoates and polylactic acid (PLA) are renewable materials that have been recently introduced to the market, but their application in meat products is still limited. To be classified as an edible film, the mechanical properties and acceptable control over gas and moisture exchange need to be improved. PLA and cellulose-based films possess the advantage of protection against oxygen and water permeation; however, the addition of functional substances plays an important role in their effects on the foods. Furthermore, the use of packaging materials is increasing due to consumer demand for natural high-quality food packaging that serves functions such as extended shelf-life and contamination protection. To support the importance moving toward biodegradable packaging for meat, this review presented novel perspectives regarding ecological impacts, commercial status, and consumer perspectives. Those aspects are then evaluated with the specific consideration of regulations and perspective in the European Union (EU) for employing renewable and ecological meat packaging materials. This review also helps to highlight the situation regarding biodegradable food packaging for meat in the EU specifically.     

Sustainable edible packaging systems based on active compounds from food processing byproducts: A review

The global food processing industries represent a challenge and a risk to the environment due to the poor handling of residues, which are often discarded as waste without being used in further sidestreams. Although some part of this biomass is utilized, large quantities are, however, still under- or unutilized despite these byproducts being a rich resource of valuable compounds. These biowastes contain biopolymers and other compounds such as proteins, polysaccharides, lipids, pigments, micronutrients, and minerals with good nutritional values and active biological properties with applications in various fields including the development of sustainable food packaging. This review offers an update on the recent advancement of food byproducts recycling and upgrading toward the production of food packaging materials, which could be edible, (bio)degradable, and act as carriers of biobased active agents such as antimicrobials, antioxidants, flavoring additives, and health-promoting compounds. This should be a global initiative to promote the well-being of humans and achieve sustainability while respecting the ecological boundaries of our planet. Edible films and coatings formulations based on biopolymers and active compounds extracted from biowastes offer great opportunities to decrease the devastating overuse of plastic-based packaging. It has become evident that a transition from a fuel-based to a circular bio-based economy is potentially beneficial. Therefore, the exploitation of food discards within the context of a zero-waste biorefinery approach would improve waste management by minimizing its generation, reduce pollution, and provide value-added compounds. Most importantly, the development of edible packaging materials from food byproducts does not compete with food resources, and it also helps decrease our dependency on petroleum-based products. Practical Application Almost 99% of current plastics are petroleum-based, and their continuous use has been devastating to the planet as plastic-derived components have been detected in all trophic levels. Besides, the increasing amounts of food by-products are a socioeconomic and environmental challenge, and halving food loss and waste and turning it into valuable products has become necessary to achieve sustainability and economic circularity. The development of new packaging systems such as edible materials could be one of the solutions to limit the use of persistent plastics. Edible films and coatings by-products-based could also enhance food packaging performance due to their compounds' bioactivities.     

Performance evaluation of biobased/biodegradable films for in-package thermal pasteurization

This study examined the feasibility of biobased/biodegradable films for in-package thermal pasteurization. Salmon in sauce and beet mixed mashed potato were vacuum packed in polylactic acid (PLA), and polybutylene adipate terephthalate (PBAT)-based pouches (oxygen transmission rate (OTR): 330–619 cm³ m⁻² day⁻¹ and water vapor transmission rate: 38–49 g m⁻² day⁻¹), pasteurized targeting 6-log reduction of L. monocytogenes (P_70°C^7.5°C = 3 min), and stored at 4 °C for 10 days. The gas barrier properties of all films decreased significantly (P < 0.05) after processing, and some haziness developed in PLA films. Although the OTR increased, the microbial, physical, and chemical qualities were maintained at the end of storage. The lipid oxidation, based on TBARS, was within the acceptable limit in salmon in sauce. However, the vitamin C in mashed potato packed in biobased/biodegradable films demonstrated losses 2–3 times higher than in the control (polyethylene) film. Overall findings indicate that selected PLA and PBAT-based films are suitable for in-package pasteurization and can replace polyethylene for ≤10 days of shelf life at 4 °C.Industrial significanceIncreasing consumer awareness about plastic waste disposal and demand for sustainable products has prompted food and polymer companies to develop sustainable solutions for food packaging. The use of biobased and biodegradable packaging could be one solution to address this challenge. However, current applications of biobased/biodegradable films are limited to fresh produce, meat, yogurt, some beverages, and dry products. Our findings extend the application of these films to in-package thermal pasteurization of high-moisture products, such as ready-to-eat meals.     

Emerging opportunities for the effective valorization of wastes and by-products generated during olive oil production process: Non-conventional methods for the recovery of high-added value compounds

BackgroundA large amount of wastes and by-products are generated during olive oil production process. Traditionally, these products have been considered as a problem. However, they constitute a great source of high-added value compounds, which have the potential to be used as food additives and/or nutraceuticals. Therefore, valorization of wastes and by-products from food industry kills two birds with one stone and addresses both the use of waste and by-products and societal health, thus greatly contributing for a sustainable food chain from an environmental and economical point of view.Scope and approachIn the present review, current and new insights in the recovery of high-added value compounds from wastes and by-products generated during olive oil production process will be discussed. Several conventional (solvent, heat, grinding) and non-conventional methodologies (ultrasounds, microwaves, sub- and supercritical fluid extractions, pressurized liquid extraction, pulsed electric fields and high voltage electrical discharges) have been investigated for the recovery of high-added value compounds (polyphenols, fatty acids, coloring pigments (chlorophylls and carotenoids), tocopherols, phytosterols, squalene, volatile and aromatic compounds) from wastes and by-products generated during olive oil production process.Key findings and conclusionsNon-conventional technologies can constitute a promising tool to recover high-added value compounds from olive oil wastes and by-products. However, the content of these valuable compounds can vary greatly depending on the matrix and the efficiency in the recovery of these compounds is highly dependent of the technology used for extraction.     

Nanoemulsions: Synthesis,Characterization, and Application in Bio‐Based Active Food Packaging

The increasing demands for foods with fresh‐like characteristics, lower synthetic additive and preservative contents, and low environmental footprint, but still safe to consume, have guided researchers and industries toward the development of milder processing technologies and more eco‐friendly packaging solutions. As sustainability acquires an increasingly critical relevance in food packaging, bio‐based and/or biodegradable materials stand out as suitable alternatives to their synthetic counterparts. In this context, the use of nanoemulsions has represented a step forward for improving the performance of sustainable food packaging devices, especially for the successful incorporation of new compounds and functionalities into conventional films and coatings. This class of emulsions, featuring unique optical stability and rheological properties, has been developed to protect, encapsulate, and deliver hydrophobic bioactive and functional compounds, including natural preservatives (such as essential oils from plants), nutraceuticals, vitamins, colors, and flavors. This article presents the surfactants (including naturally occurring proteins and carbohydrates), dispersants, and oil‐soluble functional compounds used for designing food‐grade nanoemulsions intended for packaging applications. The improved kinetic stability, bioavailability, and optical transparency of nanoemulsions over conventional emulsions are discussed considering theoretical concepts and real experiments. Bottom‐up and top‐down approaches of nanoemulsion fabrication are described, including high‐energy (such as high‐pressure homogenizers, microfluidics, ultrasound, and high‐speed devices) and low‐energy methods (for instance, phase inversion and spontaneous emulsification). Finally, incorporation of nanoemulsions in biopolymer matrixes intended for food packaging applications is also addressed, considering current characterization techniques as well as their potential antimicrobial activity against foodborne pathogens.     

Antimicrobial nanoparticles and biodegradable polymer composites for active food packaging applications

The food industry faces numerous challenges to assure provision of tasty and convenient food that possesses extended shelf life and shows long-term high-quality preservation. Research and development of antimicrobial materials for food applications have provided active antibacterial packaging technologies that are able to meet these challenges. Furthermore, consumers expect and demand sustainable packaging materials that would reduce environmental problems associated with plastic waste. In this review, we discuss antimicrobial composite materials for active food packaging applications that combine highly efficient antibacterial nanoparticles (i.e., metal, metal oxide, mesoporous silica and graphene-based nanomaterials) with biodegradable and environmentally friendly green polymers (i.e., gelatin, alginate, cellulose, and chitosan) obtained from plants, bacteria, and animals. In addition, innovative syntheses and processing techniques used to obtain active and safe packaging are showcased. Implementation of such green active packaging can significantly reduce the risk of foodborne pathogen outbreaks, improve food safety and quality, and minimize product losses, while reducing waste and maintaining sustainability.     

Physical and Mechanical Properties of Biobased Materials Starch,Polylactate and Polyhydroxybutyrate

Commercial and semi‐commercial biobased materials (Polylactate, PLA, polyhydroxy‐butyrate, PHB, wheat starch and corn starch) were investigated. Physical and mechanical characterisation (tensile strength, elongation, tear strength, compression, gas permeability (CO₂ and O₂) and water vapour permeability (WVP)) was examined. Tests on both films and cups show potential use of these materials for primary food packaging, especially PLA and PHB. An interesting O₂:CO₂ permeability ratio (1:7 to 1:12) was seen, which make these materials suitable for packaging of food with high respiration. The mechanical properties were comparable to conventional materials such as polyethylene (PE) and polystyrene (PS). The WVP measured on films ranged from 12.6 to 18.6 [g H₂O/(m² ? 24h)], and on cups the range was 2.2 to 10.5 [g H₂O ? 700 μm/(m² ? 24h)]. The WVP for the starch‐based materials seems to be the most crucial parameter, and needs improvement if these materials are to be used as food packaging.