Post-regrind selective depression of pyrite in pyritic copper–gold flotation using aeration and diethylenetriamine

The present study investigates the effect of aeration and diethylenetriamine (DETA) on the selective depression of pyrite in a porphyry copper–gold ore, after regrinding (at grind sizes, d₈₀ = 38 and 8 μm) with respect to Au recovery and grade using oxygen demand tests, flotation, QEMSCAN, X-ray spectroscopy (XPS) and EDTA extraction analysis. It was found that pyrite depression increases after aeration and with decreasing grind size. This was observed to be due to the markedly higher oxygen consumption rate of pyrite at the 8 μm (kla = 0.10 min⁻¹) than at the 38 μm grind size (kla = 0.02 min⁻¹). The addition of DETA improved pyrite depression (9% with aeration only versus 39% with aeration + DETA) at the 38 μm grind size. Gold and copper flotation recovery followed pyrite recovery for the two grind sizes using XD5002 in the presence of air and DETA.The surface analysis (XPS and EDTA extraction) revealed that the significant pyrite depression at the 8 μm grind size was due to increased amount of surface iron oxides, oxy-hydroxides (FeO/OH), sulphate species and increased liberation of mineral phases (QEMSCAN analysis), whilst the poorer pyrite depression at the 38 μm grind size was due to insufficient liberation of mineral phases and the persistence of activating Cu on the pyrite surface. The addition of DETA increased pyrite depression at the coarser grind size due to a significant reduction in Cu(I)S and increased Cu(II)O species, correlating with the flotation results of pyrite under this test condition. Two-stage copper and pyrite flotation, followed by Au cleaning after regrinding to 38 μm grind size, under high pH or aerated condition is proposed as the recommended route to optimise Au flotation.     

Evaluation of leaching parameters for a refractory gold ore containing aurostibite and antimony minerals: Part I – Central zone

A cyanidation study was conducted on a mild refractory gold ore sample from the Central zone of Clarence Stream Property, owned by Freewest Resources Canada, to develop a leaching strategy to extract gold. Gold, at a grade of 8.00 g/t, is present as native gold, electrum and aurostibite. The ore also contains 2.8% pyrrhotite, together with several antimony minerals (0.8% berthierite and gudmundite, 0.18% native antimony and stibnite). It also exhibits weak preg-robbing properties with 0.16% organic carbon. Aurostibite, a gold antimony compound, is particularly known to be insoluble in cyanide solution. The antimony dissolves in cyanide solution to form antimonates, which retards gold dissolution. Industrial practice of extracting gold from aurostibite generally consists of producing a flotation concentrate, which is leached in a pipe reactor at low alkalinity and high oxygen pressure with about 20 g/L cyanide.The proposed new approach is efficient and allows the extraction of gold directly from an ore at atmospheric pressure and a low cyanide concentration at pH 10.5. The effects of grinding, pre-treatment, lead nitrate, kerosene and cyanide concentrations have been investigated. The maximum gold extraction obtained on the ore was 87.9% using 800 ppm NaCN, 500 g/t lead nitrate, 30 g/t kerosene, DO (dissolved oxygen) 10 ppm and pH 10.5 in 168 h. The associated cyanide consumption was 1.3 kg/t. The additions of lead nitrate and kerosene increased gold extraction. In comparison to a P₈₀ of 74 μm, a P₈₀ of 30 μm significantly increased gold extraction. Gold in solid solution in gudmundite and arsenopyrite was believed to be responsible for the un-leached fraction until mineralogical analysis of hydroseparation concentrates of leach residues showed that most of the un-leached gold occurs as aurostibite, either as locked grains in sulphides/sulpharsenides or as grains with passivation rims of an Au–Sb–O phase. Coarse gold was also found. Gold extraction was not sensitive to cyanide concentration from 250 to 1200 ppm NaCN and high pH was detrimental. Decreasing the cyanide concentration reduced the cyanide consumption from 1.39 to 0.85 kg/t. The removal of coarse gold using a Knelson concentrator and a Mosley table prior to leaching increased the gold extraction to 90.4% (leach residue at 0.77 g/t).     

Solubilization of heavy metals from gold ore by adjuvants used during gold phytomining

Adjuvants such as cyanide, thiocyanate, and thiosulfate are applied to gold-bearing ores to increase gold solubility and plant uptake of gold during phytomining. The influence of these three adjuvants, added at rates comparable to field application (1 g kg DW^?1 ore), on the leaching of heavy metals from gold ore from the Davis stockpile at the Stawell Gold Mines was examined in batch and column studies. The overall goal was to provide data that specifically addressed the possible collateral impacts that could occur during adjuvant-assisted phytomining in terms of heavy metal solubilization and leaching. Leachate from the cyanide-amended ore had the highest concentrations of Au, Co, Cu, and Ni, with the Au concentration representing ～22% of the total gold present. Thiosulfate-amended ore leached the highest Fe concentration while thiocyanate-amended ore leached the highest Al and Zn concentrations. The results suggest that for this ore, while these adjuvants are present, there is the potential for the mobilization of undesirable elements and Au out of the ore and potentially into groundwater unless adequate hydraulic controls are implemented following adjuvant addition.     

Copper–gold ore processing with ion exchange and SART technology

Anglo Asian Mining has developed a 50,000 oz Au/yr open pit gold mine at Gedabek in Western Azerbaijan. The deposit at Gedabek is a copper–gold porphyry, comprising both oxide and sulphide ore mineralisation, which is being mined at the rate of about 1 million tons of ore per year. Ore processing is by conventional cyanide heap leaching, which produces a pregnant leach solution (PLS) containing 1–2 ppm of gold, together with 1000 ppm or more of copper. The PLS is treated by column ion exchange, using Dow’s gold-selective MINIX resin. Loaded resin is stripped with an acidic thiourea solution, from which gold and silver are electrowon on to stainless steel mesh cathodes. Copper concentrations in the leach solutions are controlled by passing part of the PLS flow through a SART process, where the acronym stands for “Sulphidisation, Acidification, Recycling and Thickening”. The product from the SART process is a copper/silver sulphide precipitate, which is thickened, filtered and dried and then sold for copper smelting.     

A simple spectrophotometric method for determination of gold (III) in aqueous samples

A simple method for rapid determination of trace Au in natural water was presented by using UV–vis spectrophotometry after reaction of gold (III) with 3,3′, 5,5′-tetramethylbenzidine hydrochloride (TMBH) in acidic solution. Under the optimum conditions, in a concentration range of 100–2000 μg L^?1 of Au (III) a good linear calibration graph was obtained (r = 0.9969, n = 7). The percent relative standard deviation (RSD) for determination of 1000 μg L^?1 Au was 10% (n = 3) and limit of detection based on a signal-to-noise ratio (S/N) of 3 (3S_bl) was 50 μg L^?1. The proposed method has been successfully applied to the determination of gold spiked and real aqueous samples.     

Assessing the potential of activated bagasse as gold adsorbent for gold–thiourea

This study was conducted to establish the potential of bagasse, the fibrous by-product of sugarcane milling operation, as a precursor for preparing adsorbents for gold–thiourea complex. It was also of interest to identify the carbon properties, which promotes adsorption. Bagasse was activated in this study by physical (gasification) and chemical techniques. It was found bagasse is more amenable to activation by physical techniques producing activated carbon with surface areas exceeding 1000 m²/g. Among the chemical activating agents, it was found that ZnCl₂ was most effective in developing the surface structure of bagasse. Gold–thiourea adsorption was found to be favoured in carbon exhibiting high surface area. Finer pore sizes are developed with higher surface area. As such the extent to which the surface area could improve adsorption was limited by steric hindrance in the finer pore size. It was found that steric hindrance affected gold–thiourea adsorption in mean pore sizes less 20 Å. The effect was particularly significant when the carbon pH was greater than 7.0, where the alkaline nature of the carbon may have shifted the Tu/Au ratio to higher values such that the formation of the larger AuTu₂⁺ and AuTu₃⁺ are promoted. The greater development of physically activated bagasse favoured gold–thiourea adsorption. The optimum adsorption capacity by the physically activated bagasse was approximately 318 mg Au/g of adsorbent (ash free), achieved after 25 h of gasification in 15% CO₂. This was comparable to adsorption capacities obtained from commercial activated carbon and resins of 197–321 mg Au/g adsorbent (ash free). These results are encouraging and confirm the potential of activated bagasse as gold–thiourea adsorbent.     

Dissolution of gold during pyrite oxidation reaction

Numerous papers discuss the mechanism of alkaline oxidation of pyrite but there is limited information available describing the actual kinetics of the pyrite sulphide to thiosulphate reaction. A previous investigation in this series determined the rate of sulphide sulphur oxidation and thiosulphate yield in the reaction of pyrite with sodium hydroxide under various testing conditions. The goal of the current study is to validate these rates using two different gold-containing pyrite concentrates. A further objective of the current work is to investigate the simultaneous dissolution of gold with in situ formed thiosulphate during pyrite oxidation.It was found that at 20 psi oxygen overpressure and a temperature of 80 °C, the initial rate of sulphide oxidation and thiosulphate yield were close to 0.08 mol/h and 0.0155 mol/h, respectively. These rates are in agreement with previously published data. However, a shift from linearity occurred when the pH decreased below 12. A rapid decay of thiosulphate was evidenced at pH 8.3–9.2 while E_H was in the range of 22–141 mV. Based on relevant thermodynamic analysis of metastable thiosalts system, such rapid decomposition is not expected at these pH and E_H values. It is believed that the presence of unreacted pyrite acting as a catalyst caused this behaviour. It appears that under mildly alkaline conditions, the rate of oxidation of sulphide to thiosulphate becomes slower than the rate of thiosulphate degradation, which causes a net loss of thiosulphate in the system. The maximum extraction of gold and silver (96% and 75% respectively) was achieved under conditions of pH < 12.     

Bulk flotation of auriferous pyrite and arsenopyrite by using tertiary dodecyl mercaptan as collector in weak alkaline pulp

Laboratory and industrial scale experiments were conducted to investigate the effect of tertiary dodecyl mercaptan (TDM) as a collector on the flotation of auriferous pyrite and arsenopyrite. The optimum recovery of gold associated with auriferous sulphides was obtained by adding a mixture of TDM and sodium butyl xanthate, together with only a little CuSO₄ as an activator in a weak alkaline pulp adjusted by NaOH. A two-month industrial trial at the Liumei plant in Guangxi, China showed that an average gold recovery of 90.8% into a concentrate assaying 81.1 g/t Au from a feed assaying 2.9 g/t Au could be achieved at pH 8–8.5 using TDM as a collector.     

Flotation and adsorption of a new collector α-Bromodecanoic acid on quartz surface

A new type collector α-Bromodecanoic acid (CH₃(CH₂)₇CHBrCOOH, α-BDA) was synthesized by solvent-free method (Hell–Volhard–Zelinski reaction) in laboratory for the flotation of quartz mineral at a relatively low temperature of 16 °C. The adsorption mechanism of α-BDA collector on quartz mineral surface was established by zeta potential measurements, contact angle measurements, Fourier transform infrared (FT-IR) spectroscopy, and X-ray photoelectron spectroscopy (XPS), in conjunction with the results of quartz micro-flotation tests. The flotation results showed that the activator Ca(II) functioned as an indispensable and crucial factor on the recovery of pure quartz. When the quartz was floated with α-BDA alone at strong alkaline conditions (pH ⩾ 11.50), the recovery rate reached to only 11.9%. However, when using the activator Ca(II) at a concentration of 4 × 10⁻⁴ mol/L, the collector exhibited an excellent performance, where about 99.5% of the quartz had been floated at or above pH value 11.50 at 16 °C. The study revealed that the α-BDA collector had adsorbed on the surface of pure quartz in the forms of electrostatic interaction, hydrogen bonding and chemical adsorption based on the results of zeta potential measurements, contact angle measurements, FT-IR spectra, and XPS.     

Influence of bromine modification on collecting property of lauric acid

Bromine atom with strong electronegativity was introduced to α-carbon position of lauric acid (LA) by solvent-free method (Hell–Volhard–Zelinski reaction) at ambient pressure in laboratory, and the synthesized product α-Bromolauric acid (CH₃(CH₂)₉CHBrCOOH, α-BLA) was used as a new type collector for the flotation of quartz mineral. The flotation properties of pure quartz using α-BLA as a collector were investigated by single mineral flotation tests. The adsorption mechanism of α-BLA collector on quartz surface was established by zeta potential measurements, Fourier transform infrared (FT-IR) spectroscopy, and X-ray photoelectron spectroscopy (XPS), in conjunction with the results of quartz micro-flotation tests. Pure mineral flotation results showed that the collector α-BLA exhibited an excellent performance at alkaline conditions (pH ⩾ 11.50), activator CaCl₂ concentration 1.0 × 10⁻⁴ mol/L, and collector concentration 1.5 × 10⁻⁴ mol/L in a relatively lower temperature 15 °C, where about 99.8% of the quartz could be floated out. Compared with collector LA, the new synthesized collector α-BLA is more tolerant to lower pulp temperature and fluctuations of the reagents dosages. The study revealed that the α-BLA collector had adsorbed on the surface of pure quartz in the forms of chemical interaction, electrostatic adsorption and hydrogen bonding adsorption based on the results of zeta potential measurements, FT-IR spectra, and XPS.     

Ionic liquid-based modified cold-induced aggregation microextraction (M-CIAME) as a novel solvent extraction method for determination of gold in saline solutions

Modified-cold-induced aggregation microextraction (M-CIAME) was used for determination of gold in saline solutions. It is robust against the much higher concentration of salt (up to 40%). In this method sodium hexafluorophosphate (NaPF₆) was added to the sample solution containing Au-TMK complex and a very small amount of 1-hexyl-3-methylimidazolium tetrafluoroborate [Hmim][BF₄]. Afterward the solution was cooled in an ice bath and a cloudy solution was formed. After centrifuging, the extractant phase was analyzed using a spectrophotometric detection method. Under the optimum conditions, the limit of detection (LOD) was 0.7 ng mL^?1 and the relative standard deviation (RSD) was 1.65% for 50 ng mL^?1 gold. The method was applied for the determination of trace amount of Au in mineral and seawater with satisfactory results.     

Engineered strains enhance gold biorecovery from electronic scrap

Gold bioleaching from electronic scrap materials (ESM) was examined using the bacterium Chromobacterium violaceum which produces and detoxifies cyanide, one of the few lixiviants capable of leaching gold. Gold recovery by the wild-type C. violaceum and two genetically engineered strains (pBAD and pTAC) with an additional cyanide-producing operon were investigated and compared. The ESM was pretreated to remove metals competing for metal cyanide complexation with gold. The effect of pulp density on leaching performance by the various strains was also investigated. The pBAD strain produced the highest cyanide concentration, and achieved the highest gold recovery of 30% at 0.5% w/v pulp density, compared to 11% recovery by the wild-type bacteria. Our results demonstrated the application of lixiviant metabolic engineering in the construction of enhanced bioleaching microbes for the bioleaching of precious metals from electronic waste.     

Simplified cloud point extraction-inductively coupled plasma mass spectrometry for the preconcentration/analysis of ultra-trace gold

A new cloud point extraction method for the preconcentration of ultra-trace gold as a prior step to its determination by inductively coupled plasma mass spectrometry (ICP-MS) has been developed. The method is based on the cloud point extraction (CPE) of gold in the non-ionic surfactant Triton X-114 without a chelating agent. The parameters of CPE were investigated in detail. At optimum conditions, the linear range of 5.0–200.0 ng L^?1 of Au(III) and the detection limits of 1.1 ng L^?1 for Au(III) along with enrichment factors of 7.5, were obtained. The proposed method was applied to determination of ultra-trace amounts of gold in water samples with satisfactory results.     

Simultaneous sulfide oxidation and gold leaching of a refractory gold concentrate by chloride–hypochlorite solution

In this research, oxidation of sulfide and leaching of gold from a gold–bearing sulfide concentrate using chloride–hypochlorite solution has been investigated. Effects of calcium hypochlorite concentration, initial pH and sodium chloride concentration on the recovery of gold were examined. Two conditions were considered; the stability range of the gold complex (Eh > 900 mV) and formation of chlorine gas (pH < 3.5). During leaching, due to oxidation of sulfide and generation of acid, pH dropped. About 82% of gold was extracted from 200 g/L concentrate after 2 h using 200 g/L Ca(OCl)₂, 200 g/L NaCl at initial pH of 11, stirring speed of 600 rpm and temperature of 25 °C.     

Simultaneous determination of Au(III) and Cu(II) with 1-phenyl-1,2-propanedione-2-oximethiosemicarbazone (PPDOT) on solid phase

A new method for the simultaneous determination of copper and gold was developed by derivative spectrophotometry using a previous preconcentration on solid phase. The method is based on the formation of Cu(II)-PPDOT and Au(III)-PPDOT complexes that are extracted from aqueous solution in only 20 min on cationic exchange SP Sephadex C25. In this simultaneous determination, the second derivative and the zero crossing method were used. The copper and gold determinations were carried out at 278.0 nm and 282.0 nm, respectively. The determination range for both analytes was 1.6 × 10⁻⁸–141 × 10⁻⁸ mol L⁻¹. Good levels of repeatability (RSD) of 1.3% and 1.4% were observed for copper and gold, respectively. The method was applied successfully for the copper and gold determination in mineral residuals, minerals and natural water samples. The results were consistent with those provided by ICP-mass spectrometry.     

Multicolumn solid phase extraction with hybrid adsorbent and rapid determination of Au,Pd and Pt in geological samples by GF-AAS

A novel hybrid adsorbent (HA) composed of cellulose fiber, activated carbon, and anion exchange resin Dowex 1 × 8 was prepared for the preconcentration and separation of noble metals, namely, gold (Au), palladium (Pd) and platinum (Pt), in geological samples. The optimal experimental parameters, such as flow rate, sample volume and interfering ions, were investigated. The accuracy of the method was confirmed by added/found method for tap and sea water, and evaluated by analyzing certified reference materials with good agreement. Under the optimal experimental conditions, the detection limits (3σ criteria) of the developed technique were 0.008 ng mL⁻¹ (Au), 0.017 ng mL⁻¹ (Pd) and 0.014 ng mL⁻¹ (Pt) and the sample throughput reach to 30 samples every eight hours. Moreover, the adsorption capacity of HA for Au, Pd and Pt was determined to be 48.2, 35.9 and 29.8 mg g⁻¹, respectively.     

Review of rate constants for thiosulphate leaching of gold from ores,concentrates and flat surfaces: Effect of host minerals and pH

A review of literature data for different types of sulphide concentrates and gold ores has been carried out to examine the impact of host minerals and pH upon gold leaching. Analysis of initial rate data over the first 30–60 min of gold leaching from sulphide concentrates or silicate ores over a range of ammonia, thiosulphate, and copper(II) concentrations, pH (9–10.5) and temperatures up to 70 °C shows the applicability of a shrinking sphere kinetic model with an apparent rate constant of the order k_ss = 10⁻⁶–10⁻³ s⁻¹. The dependence of apparent rate constant on pH and initial concentrations of copper(II) and thiosulphate is used to determine a rate constant k_Au(ρr)⁻¹ of the order 1.0 × 10⁻⁴–7.4 × 10⁻⁴ s⁻¹ for the leaching of gold over the temperature range 25–50 °C (ρ = molar density of gold, r = particle radius). These values are in reasonable agreement with rate constants based on electrochemical and chemical dissolution of flat gold surfaces: k_Au = 1.7 × 10⁻⁴–4.2 × 10⁻⁴ mol m⁻² s⁻¹ over the temperature range 25–30 °C. The discrepancies reflect differences in surface roughness, particle size and the effect of host minerals.     

A screen of some native Australian flora and exotic agricultural species for their potential application in cyanide-induced phytoextraction of gold

The phytoextraction of gold is an exciting new area of research involving the use of plants to extract gold from a low grade ore and waste products. The aim of this study was to screen some Australian native plant species and exotic agricultural species for their potential use in cyanide-induced phytoextraction of gold from a crushed ore body. Plants were grown in an ore body with a gold grade of 1.75 g/ton gold and treated with 0.1 g/kg and 1 g/kg cyanide as aqueous NaCN. The above-ground biomass was harvested one week after treatment and the gold concentration determined. Mean gold concentrations of up to 27 g/ton (d.w.) were found in the plant tissue of Trifolium repens cv. Prestige. Higher gold concentrations were generally found in the stems and older leaves with the lowest gold concentrations in the young leaves. Plants grown in the 1 g/kg cyanide treatment generally had higher concentrations of gold in the plant tissue than plants grown in the 0.1 g/kg cyanide treatment. This study demonstrates the potential use of plants to extract and concentrate gold from a low grade ore and waste products.     

Leaching and CIL processes in gold recovery from refractory ore with thiourea solutions

In this study, the applicability of leaching and CIL processes in gold recovery with thiourea method, alternative to the cyanidation from the refractory Gümüşhane-Kaletaş/Eastern Black Sea Region (Turkey) ore was investigated.The experiments were conducted at laboratory conditions using ore samples of which approximately 80% were ground to −0.038 mm. The grade of the ore samples was 6.8 g Au/ton. At the first part of the experimental studies, assuming that the gold could be recovered with CIC and CIP processes, the effects of pH, thiourea, oxidizing agent consumption, and leaching time on leaching were investigated. Then, on the basis of the optimum pH and reagent consumption values obtained in the first part (pH = 1.5, 15.2 kg thiourea/ton ore, 140.9 kg iron(III) sulfate/ton ore and 46.2 kg sulfuric acid consumption/ton ore) and adding 50 kg activated carbon/ton ore at the beginning of experiments, the gold leaching extents were obtained for the same leaching times. At this part, the applicability of CIL process in gold recovery with thiourea was investigated for the first time. As a result of the experiments, although higher gold leaching extents were obtained in CIL process, the increase in extent was about maximum 8% and the highest gold leaching extent was obtained as 75% at the end of the 5th hour.     

Heavy metals removal from solution by palygorskite clay

The possible use of palygorskite clay, mined in the Dwaalboom area of the Northern Province of South Africa, as an adsorbent for the removal of metal ions such as lead, nickel, chromium and copper from aqueous solution, was investigated. In this work, adsorption of these metals onto palygorskite has been studied by using a batch method at room temperature. The results of adsorption were fitted to both the Langmuir and Freundlich models. Satisfactory agreement between experimental data and the model-predicted values was expressed by the correlation coefficient (R²). The Langmuir model represented the sorption process better than the Freundlich one, with correlation coefficient (R²) values ranging from 0.953 to 0.994. The adsorption capacity (Q₀) calculated from the Langmuir isotherm was 62.1 mg Pb(II) g⁻¹, 33.4 mg Ni(II) g⁻¹, 58.5 mg Cr(VI) g⁻¹ and 30.7 mg Cu(II) g⁻¹ at a pH of 7.0 at 25 ± 1 °C for a clay particle size of 125 μm. Kinetic investigations were performed to investigate the rate of adsorption of metal ions. The Lagergren’s first-order rate constants were calculated for different initial concentrations of metal ions. In batch mode adsorption studies, removal increased with an increase of contact time, adsorbent amount and solution pH. Adsorption of metals from the single-metal solutions was in the order: Pb > Cr > Ni > Cu. Data from this study proved that metal cations from aqueous solution can be adsorbed successfully in significant amounts by palygorskite. This opens up new possibilities and potential commercial uses in the palygorskite market.