Torsion of carbon fiber composite pyramidal core sandwich plates

A combined theoretical, experimental and numerical investigation of carbon fiber composite pyramidal core sandwich plates subjected to torsion loading is conducted. Pyramidal core sandwich plates are made from carbon fiber composite material by a hot compression molding method. Based on the Classical Laminate Plate Theory and Shear Deformation Theory, the equivalent mechanical properties of laminated face-sheet are obtained; based on a homogenization concept combined with a mechanical of materials approach, the equivalent in-plane and out-of-plane shear moduli of pyramidal core are obtained. A torsion solution is derived with Prandtl stress function and can be used in the sandwich plate with orthotropic face-sheets and orthotropic core. The influences of material properties and geometrical parameters on the equivalent torsional stiffness are explored. In order to verify the accuracy of the analytical torsion solution, experimental tests of sandwich plate samples with different face-sheet thicknesses are conducted and two types of finite element models are developed. Good agreements among analytical predictions, finite element simulations and experimental evaluations are achieved, which prove the validity of the present derivation and simulation. The proposed method could also be applied in design applications and optimization of the pyramidal core sandwich structures.     

Response of metallic pyramidal lattice core sandwich panels to high intensity impulsive loading in air

Small scale explosive loading of sandwich panels with low relative density pyramidal lattice cores has been used to study the large scale bending and fracture response of a model sandwich panel system in which the core has little stretch resistance. The panels were made from a ductile stainless steel and the practical consequence of reducing the sandwich panel face sheet thickness to induce a recently predicted beneficial fluid-structure interaction (FSI) effect was investigated. The panel responses are compared to those of monolithic solid plates of equivalent areal density. The impulse imparted to the panels was varied from 1.5 to 7.6 kPa s by changing the standoff distance between the center of a spherical explosive charge and the front face of the panels. A decoupled finite element model has been used to computationally investigate the dynamic response of the panels. It predicts panel deformations well and is used to identify the deformation time sequence and the face sheet and core failure mechanisms. The study shows that efforts to use thin face sheets to exploit FSI benefits are constrained by dynamic fracture of the front face and that this failure mode is in part a consequence of the high strength of the inertially stabilized trusses. Even though the pyramidal lattice core offers little in-plane stretch resistance, and the FSI effect is negligible during loading by air, the sandwich panels are found to suffer slightly smaller back face deflections and transmit smaller vertical component forces to the supports compared to equivalent monolithic plates.     

Structural response of all-composite pyramidal truss core sandwich columns in end compression

With the equivalent mechanical properties of composite materials, analytical formulae of critical load for an all-composite sandwich column with pyramidal truss core are derived. Four failure modes are considered: macro Euler buckling, macro shear buckling, face-sheet wrinkling and face-sheet crushing. Failure mechanism maps are constructed with the four competing failure modes, and the relationship between the failure mechanism maps and material mechanical properties is discussed. Selected experiments validate the analytical predictions, and reasonable agreement is obtained. Macro shear buckling is the main failure mode for the sandwich column specimens, which is attributed to the low stiffness of core. The final failure loads is related to the strength of the nodes between face-sheets and truss core, so the node strength is the key of improving the failure load. Given by numerical simulations, the failure loads and failure modes agree well with analytical predictions.     

Vibration analysis of sandwich plates with lattice truss core

An effective methodology is developed to investigate the vibration of the sandwich plate with pyramidal lattice core. Equation of motion of lattice sandwich plate is established by Hamilton's principle. Displacement fields are expressed with a simple method, and the natural frequencies of the lattice sandwich plate are conveniently calculated. The correctness of the analytical method is verified by comparing the present results with published literatures. The effects of structural and material parameters on the vibration characteristics of lattice sandwich plate are analyzed. The present method will be useful for vibration analysis and design of lattice sandwich plates.     

Modelling of aluminium foam core sandwich panels under impact perforation

Aluminium foam core sandwich panels are good energy absorbers for impact protection applications, such as light-weight structural panels, packing materials and energy absorbing devices. In this study, the high-velocity impact perforation of aluminium foam core sandwich structures was analysed. Sandwich panels with 1100 aluminium face-sheets and closed-cell A356 aluminium alloy foam core were modelled by three-dimensional finite element models. The models were validated with experimental tests by comparing numerical and experimental damage modes, output velocity, ballistic limit and absorbed energy. By this model the influence of foam core and face-sheet thicknesses on the behaviour of the sandwich panel under impact perforation was evaluated.     

Pyramidal lattice sandwich structures with hollow composite trusses

Pyramidal lattice sandwich structures with hollow composite trusses were fabricated using a thermal expansion molding approach. Composite lattice structures with three relative densities were fabricated with two fiber architectures and the out-of-plane compression properties were measured and compared. Lattice cores with a fraction of carbon fibers circumferentially wound around the hollow trusses (Variant 2) exhibited superior mechanical properties compared with similar structures comprised of unidirectional fibers (Variant 1). The out-of-plane compressive properties of composite pyramidal lattice structures in Variant 2 were well-matched by analytical predictions. Unusual strain hardening behavior was observed in the plateau region for Variant 2, and the energy absorption capabilities were measured and compared with the similarly constructed silicone rubber–core truss pyramidal lattice structures (Variant 3). The energy absorption per unit mass of selected hollow truss composite lattice structures reported here surpassed that of both hybrid truss counterparts (Variant 3) and hollow truss metallic lattice structures.     

Impact behavior and energy absorption of paper honeycomb sandwich panels

Dynamic cushioning tests were conducted by free drop and shock absorption principle. The effect of paper honeycomb structure factors on the impact behavior was analyzed. Results of many experiments show that the dynamic impact curve of paper honeycomb sandwich panel is concave and upward; the thickness and length of honeycomb cell-wall have a great effect on its cushioning properties; increasing the relative density of paper honeycomb can improve the energy absorption ability of the sandwich panels; the thickness of paper honeycomb core has an up and down fluctuant effect on the cushioning properties; with the increase of the thickness of paper honeycomb core, the effect dies down; flexible corrugated paperboard as liners can improve the compression resistance and cushioning properties of paper honeycombs. The research results can be used to optimize the structure design of paper honeycomb sandwich panel and material selection for packaging design.     

碳纤维增强金字塔点阵夹芯结构的抗压缩性能

提出了一种碳纤维增强复合材料点阵夹芯结构的一体化成型工艺方法。该方法克服了传统夹芯结构面板与芯子之间因需要二次粘接或焊接的方法所带来弱界面的缺点。将纤维杆两端埋入面板内,使面板与芯子成为一体而不存在明显的界面。对用该方法制备的碳纤维增强金字塔点阵夹芯板进行平压试验,研究发现随着载荷的增加,纤维杆发生弹性屈曲并在中间部位出现断裂。理论分析了点阵夹芯结构平压载荷下的弹性模量和纤维杆极限屈曲载荷。通过与传统夹芯材料相比较发现,这种新型复合材料点阵夹芯结构具有密度低、比强度和比刚度高等优点。      

Mechanical behavior of the sandwich structures with carbon fiber-reinforced pyramidal lattice truss core

Sandwich panel construction with carbon fiber-reinforced pyramidal lattice truss is attracting more and more attention due to its superior mechanical properties and multi-functional applications. Pyramidal lattice truss sandwich panels made from carbon fiber reinforced composites materials are manufactured by hot-pressing. The facesheets are interconnected with truss cores, the facesheets and truss cores are manufactured in one manufacturing process without bonding. The buckling and splitting of truss member is observed in the compressive and shear tests and no nodal failure is observed. The predicted results show that the mechanical behavior of the pyramidal lattice truss core sandwich panels depends on the relative density of core and the material properties of truss members.     

Macroscopic response of carbon-fiber pyramidal truss core panel taking account of local defect

In present paper, the macroscopic responses of carbon-fiber pyramidal truss core panel subject to uniaxial compressive loading are investigated through experimental, theoretical and finite element analysis (FEA) methods, taking account of local defect. The local defect is introduced in the form of missing strut for the unit cell. A theoretical model is proposed to predict the effect of defect on the compressive stiffness and ultimate strength of pyramidal truss core sandwich panel. To study the buckling and crushing behavior, a progressive damage model based on the Hashin failure criteria is implemented in ABAQUS software by means of a user subroutine VUMAT. The sensitivity of sandwich panel to the percentage of missing struts, defect type, and defect spatial configuration are respectively discussed. Comparing with the open-cell foam and honeycombs, the pyramidal truss has better defect tolerant than bending dominated construction. Moreover, the effects of defect type and defect spatial configuration on the strength of pyramidal truss panel are significant under the same percentage of missing struts. The numerical results reveal that the discrepancy can be up to 14% and 29%, respectively. The local defect should be considered in the design and application of pyramidal truss structure.     

Free vibration analysis of simply supported sandwich beams with lattice truss core

Free vibration of AISI 304 stainless steel sandwich beams with pyramidal truss core is investigated in the present paper. The lattice truss core is transformed to a continuous homogeneous material. Considering the deformation characteristics of the sandwich beam, the following assumptions are made: (1) the thickness of the sandwich beam remains constant during deformation; (2) for the thin face sheets, only bending deformation is considered, neglecting the effect of transverse shear deformation; (3) for the core, only shear deformation is considered as the core is too weak to provide a significant contribution to the bending stiffness of the sandwich beam. The shear stress is assumed to be constant along the thickness of the core. The governing equation of free vibration is derived from Hamilton's principle, and the natural frequencies are calculated under simply supported boundary conditions. Finally, numerical simulation is carried out to get the mode shapes and natural frequencies. Our results show that the theoretical solutions agree well with the numerical results. It indicates the present method would be useful for free vibration analysis of sandwich beams with lattice truss core.     

Underwater blast response of free-standing sandwich plates with metallic lattice cores

The underwater blast response of free-standing sandwich plates with a square honeycomb core and a corrugated core has been measured. The total momentum imparted to the sandwich plate and the degree of core compaction are measured as a function of (i) core strength, (ii) mass of the front face sheet (that is, the wet face) and (iii) time constant of the blast pulse. Finite element calculations are performed in order to analyse the phases of fluid–structure interaction. The choice of core topology has a strong influence upon the dynamic compressive strength and upon the degree of core compression, but has only a minor effect upon the total momentum imparted to the sandwich. For both topologies, a reduction in the mass of the front (wet) face reduces the imparted momentum, but at the expense of increased core compression. Conversely, an increase in the time constant of the blast pulse results in lower core compression, but the performance advantage over a monolithic plate in terms of imparted momentum is reduced. The sandwich panel results are compared with analytical results for monolithic plates of mass equal to that of (i) the sandwich panel and (ii) the front face alone. (Case (i) represents a rigid core while (ii) represents a core of negligible strength.) For most conditions considered, the sandwich results lie between these limits reflecting the coupled nature of core deformation and fluid–structure interaction.     

Impact modeling of foam cored sandwich plates with ductile or brittle faceplates

This paper reports numerical results of low velocity impact on open-face sandwich plates with an impactor of 2.65 kg mass hitting with 6.7 m/s velocity. The numerical simulation is done using 3D finite element models in LS-DYNA. The sandwich plates used for the present work have a core made of commercial aluminum alloy foam (Alporas) with faceplates made of either ductile aluminum (Al) or brittle carbon fiber reinforced plastic (CFRP). Selection of suitable constitutive models and erosion criterion for the failure analysis is investigated. A simplified analytical model for the peak load prediction under punch-through failure mode is presented. Numerically predicted contact force versus time, energy absorbed versus time along with the failure modes are compared with the experimental measurements and observations. Within experimental scatter, there is a good agreement between the numerical predictions and experimental measurements. Further more, the analytically predicted peak load values are in excellent agreement with the experimental measurements.     

Impact response of three-dimensional stitched sandwich composite

The paper aims at evaluating the damage resistance of sandwich structures composed of stitched foam core and glass facesheets subjected to low-velocity impact. To obtain a suitable baseline comparison, the equivalent set of properties was measured for an equivalent unstitched sandwich.Based on the force and energy histories, parameters have been introduced as following: load at incipient damage, maximum load, penetration depth at maximum load, total energy absorbed during impact and impact damage area. The impact resistance of the sandwich structure is greatly improved by the presence of the stitches. Skin/core delamination is limited and initial energy is used to degrade core’s stitches. Moreover the global behavior under impact is influenced by the stitching geometrical parameters.     

Ballistic impact experiments of metallic sandwich panels with aluminium foam core

Metallic sandwich structures with aluminium foam core are good energy absorbers for impact protection. To study their ballistic performance, quasi-static and impact perforation tests were carried out and the results are reported and analysed in this paper. In the experiments, effects of several key parameters, i.e. impact velocity, skin thickness, thickness and density of foam core and projectile shapes, on the ballistic limit and energy absorption of the panels during perforation are identified and discussed in detail.     

陶瓷棒填充点阵金属夹层结构的制备及抗侵彻实验

为提高轻量化复合装甲的抗侵彻能力,提出了内部填充陶瓷棒并由混杂短切玻璃纤维的环氧树脂封装的点阵金属夹层防护结构。首先,通过弹道冲击实验研究了陶瓷棒填充点阵金属夹层防护结构的抗弹丸侵彻能力;然后,结合失效模式和吸能效率,综合分析了该夹层防护结构的抗侵彻机制。结果表明:陶瓷棒填充点阵金属夹层防护结构的主要失效模式包括点阵金属结构和混杂填充材料的拉伸断裂、陶瓷棒的破裂、面板和背板的局部剪切破坏以及背板的总体弯曲变形。在球形弹丸侵彻过程中,由于点阵金属结构的塑性大变形和剪切扩孔、陶瓷棒和环氧树脂的断裂破坏以及面板的宏观弯曲变形,防护结构的抗侵彻能力得到大幅提高。研究结果可为新型轻质复合装甲的防护设计提供一定参考。      

An investigation into ballistic performance and energy absorption capabilities of woven aramid fabrics

This paper presents an investigation regarding the ballistic performance of protection panels of different fabric ply numbers used in body armours. Twaron CT 710 type fabric layers of differing numbers are joined by using three stitch types to form the panels and then the panels are subjected to ballistic tests according to NIJ standards. Ballistic performance of the panels is determined by measuring trauma depth and trauma diameter. The energy absorbed by the fabric layers and the energy transmitted to the back of the fabric layers are determined from the trauma depth and trauma diameter values using a different approach. It is shown that the fabric ply number and stitching type have significant effects on ballistic properties and the effect of conditioning is limited.     

点阵材料夹芯简支梁在冲击载荷下的动力响应

首先给出了两端可移点阵材料夹芯简支梁受到均布冲击载荷时的刚塑性动力响应分析,然后将理论预测的夹芯梁中点的最大挠度和结构响应时间与有限元结果进行了比较,理论预测结果与有限元计算结果一致性较好。通过与质量和材料相同的单层实心梁进行对比分析,证实了点阵材料夹芯简支梁具有很好的抗冲击性能。通过对四棱锥夹芯简支梁进行拓扑构型设计,发现两端可移夹芯简支梁的最大挠度和结构响应时间对芯层的相对密度和相对厚度、面板与杆元的夹角十分敏感。随着夹芯梁所承受的单位面积冲量增大 , 夹芯梁中点的挠度增大。通过对由应变率敏感的304不锈钢制成的四棱锥桁架夹芯梁进行精细有限元分析,发现当考虑应变率效应时,梁的最大挠度小于不考虑应变率时的最大挠度。     

复合材料点阵夹芯结构平压性能不确定分析与优化

考虑一体化成型工艺制备的复合材料点阵夹芯结构及其不确定性,采用区间向量实现不确定参数定量化,建立复合材料点阵夹芯结构平压性能区间分析模型.考虑结构功能状态判断的模糊性,分别在不考虑设计容差与考虑设计容差情形下,建立了不确定平压载荷作用下含区间参数模糊可靠性分析与优化模型.研究结果表明:材料参数及结构参数不确定性,特别是设计容差对复合材料点阵夹芯结构平压性能影响明显,因此在工程优化中不仅需要充分考虑材料参数与外部载荷等不确定性,而且需要充分重视传统不确定设计方法中未计及的设计容差的影响.本研究实现了理论成果与工程应用的有机结合,为工程领域复合材料点阵夹芯结构平压性能分析与优化提供有效理论方法.     

复合材料点阵夹芯结构平压性能不确定分析与优化

考虑一体化成型工艺制备的复合材料点阵夹芯结构及其不确定性, 采用区间向量实现不确定参数定量化, 建立复合材料点阵夹芯结构平压性能区间分析模型。考虑结构功能状态判断的模糊性, 分别在不考虑设计容差与考虑设计容差情形下, 建立了不确定平压载荷作用下含区间参数模糊可靠性分析与优化模型。研究结果表明: 材料参数及结构参数不确定性, 特别是设计容差对复合材料点阵夹芯结构平压性能影响明显, 因此在工程优化中不仅需要充分考虑材料参数与外部载荷等不确定性, 而且需要充分重视传统不确定设计方法中未计及的设计容差的影响。本研究实现了理论成果与工程应用的有机结合, 为工程领域复合材料点阵夹芯结构平压性能分析与优化提供有效理论方法。