Mechanical and tribological properties of silicon carbide coating on Inconel alloy from liquid pre-ceramic precursor

Liquid polycarbosilane (LPCS) derived hard coatings of silicon carbide (SiC) were deposited on Inconel alloy at three different moderately high temperatures by chemical vapour deposition. The deposited films were characterized by X-ray diffractometry and Field emission scanning electron microscopy. Liquid PCS yielded a mixture of α-SiC and β-SiC during decomposition having uniform round-shaped particles of dimension around 200–300 nm without extensive cracking and few discrete shaped particles were also found to form at higher temperature (i.e. 1100 °C and 1200 °C) deposited films. The coated samples showed substantial increment in hardness and fracture toughness as compared to the uncoated sample. The fracture toughness (K_IC) values of the deposited films were in the range of 6.7–10.7 MPa(m)^1/2. The tribological properties and hardness of the films were also found to vary with deposition temperature. The scratch tracks of the films revealed that brittle failures occurred in all SiC coated substrates.     

Trimethylsilane-based pretreatments in a Mg-rich primer corrosion prevention system

A trimethylsilane-based coating was investigated as a pretreatment for Al-2024 T3 in a novel Mg-rich primer corrosion prevention system. SiC-based thin films were deposited onto Al substrates by plasma-enhanced chemical vapor deposition (PECVD). A screening study of the pressure (P) dependence of films deposited at 350 °C showed an increase in growth rate from 0.6 to 1.9 Torr. A second screening study where P was fixed at 1.9 Torr and temperature (T) was varied from 125 to 550 °C showed decreasing growth rates with increasing temperature with an apparent transition around 300 °C. Electrochemical impedance spectroscopy (EIS) of the SiC-based films on Al-2024 after exposure to a corrosive environment (i.e., dilute Harrison solution) indicated that samples coated using SiC-based films exhibit higher low frequency impedance (i.e., 100–1000× higher) than bare Al-2024 with open circuit potential remaining 0.1 V higher for the former suggesting the SiC-based films slow the corrosion process. A Mg-rich primer was coated onto the SiC on Al-2024 with the galvanic function of the system determined by EIS. As compared to SiC on Al-2024, a similar behavior for the low frequency impedance was observed for the Mg-rich primer-coated samples with some films exhibiting 1E + 8 Ω at 0.1 Hz indicating a strong barrier property. Initial gas jet erosion using acrylic media indicates the Mg-rich primer coatings are removed in preference to the Si–C films—the first step toward demonstrating a permanent pretreatment. When successfully developed and optimized, the value of such a hard, protective coating is the reduction of a three-component coatings system (i.e., pretreatment, primer, and topcoat) to a two-component system (i.e., primer and topcoat).     

Spin coated versus dip coated electrochromic tungsten oxide films: Structure, morphology, optical and electrochemical properties

A sol-gel derived acetylated peroxotungstic acid sol encompassing 4 wt.% of oxalic acid dihydrate (OAD) has been employed for the deposition of tungsten oxide (WO₃) films by spin coating and dip coating techniques, in view of smart window applications. The morphological and structural evolution of the as-deposited spin and dip coated films as a function of annealing temperature (250 and 500 °C) has been examined and compared by Fourier transform infrared (FT-IR) spectroscopy, scanning electron microscopy (SEM) and X-ray diffraction (XRD). A conspicuous feature of the dip coated film (annealed at 250 °C) is that its electrochromic and electrochemical properties ameliorate with cycling without degradation in contrast to the spin coated film for which these properties deteriorate under repetitive cycling. A comparative study of spin and dip coated nanostructured thin films (annealed at 250 °C) revealed a superior performance for the cycled dip coated film in terms of higher transmission modulation and coloration efficiency in solar and photopic regions, faster switching speed, higher electrochemical activity as well as charge storage capacity. While the dip coated film could endure 2500 color-bleach cycles, the spin coated film could sustain only a 1000 cycles. The better cycling stability of the dip coated film which is a repercussion of a balance between optimal water content, porosity and grain size hints at its potential for electrochromic window applications.     

Influence of deposition parameters and annealing treatment on the properties of GZO films grown using rf magnetron sputtering

In this study, transparent conductive films of gallium-doped zinc oxide (GZO) are deposited on soda-lime glass substrates, under varied coating conditions (rf power, sputtering pressure, substrate-to-target distance and deposition time), using radio frequency (rf) magnetron sputtering, at room temperature. The effect of the coating parameters on the structural, morphological, electrical and optical properties of GZO films was studied. This study uses a grey-based Taguchi method, to determine the parameters of the coating process for GZO films, by considering multiple performance characteristics. In the confirmation runs, with grey relational analysis, improvements of 14.1% in the deposition rate, 39.81% in electrical resistivity and 1.38% in visible range transmittance were noted. The influence of annealing treatment, in a vacuum, oxygen, and nitrogen gas atmospheres, at temperatures ranging from 130 to 190 °C, for a period of 1 h, was also investigated. GZO films annealed at 190 °C, in a vacuum, showed the lowest electrical resistivity, at 1.07 × 10⁻³ Ω-cm, with about 85% optical transmittance, in the visible region. It is likely that films grown at lower temperatures (190 °C) could be coated onto polymeric substrates, to produce flexible optoelectronic devices.     

The effect of heat treatment on formation of graphene thin films from graphene oxide nanosheets

Graphene thin films with very low concentration of oxygen-containing functional groups were produced by reduction of graphene oxide nanosheets (prepared by using a chemical exfoliation) in a reducing environment and using two different heat treatment procedures (called one and two-step heat treatment procedures). The effects of heat treatment procedure and temperature on thickness variation of graphene platelets and also on reduction of the oxygen-containing functional groups of the graphene oxide nanosheets were studied by atomic force microscopy and X-ray photoelectron spectroscopy. While formation of the thin films composed of single-layer graphene nanosheets with minimum thickness of 0.37 nm and nearly without any functional group bonds was observed at the high temperature of 1000 °C in the one-step reducing procedure, similar high quality graphene thin films were obtained at the lower temperature of 500 °C in our two-step reducing temperature. The results also indicated possibility of efficient reduction of the graphene oxide thin films at even lower heat treatment temperatures (?500 °C).     

Microstructure and through-film electrical characteristics of vertically aligned amorphous carbon films

The microstructure and electrical properties of in-situ annealed carbon films is studied in this paper. In-situ annealing (150 °C to 600 °C) was done during the deposition of carbon films with −300 V substrate bias. Transmission electron microscopy and two points electrical probing studies were performed and the deduced transition for vertical orientated graphitic planes occurs at temperatures above 400 °C. The microstructure of the films strongly depends on the deposition temperature of the films (room temperature, 400 °C and 600 °C). Electrical conductivity of the film strongly depends on texturing due to the formation of preferred orientation in the vertical direction. The vertically orientated carbon (VOC) sheet provides effective nanochannels for electron transport, thus significantly improves the electrical properties of the annealed film.     

Effect of sintering temperature on the microstructure and mechanical properties of ZrO2-3 mol%Y2O3 sol–gel films

The microstructural evolution and mechanical properties of ZrO₂-3 mol%Y₂O₃ films were investigated as a function of the sintering temperature in the range from 100 °C to 1500 °C, using a battery of characterization techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM) and nanoindentation. It was found that the crystallization occurs at temperatures close to 300 °C. A gradual increase in the grain and crystallite sizes is observed as the sintering temperature increases up to 1000 °C, and above this sintering temperature the tendency changes abruptly with a rapid increase in these values. Although Young's modulus of the coatings did not change with sintering temperature, a slight decrease was observed in the hardness values above 1000 °C which is attributed to microstructure coarsening. Finally, a slight degradation of the films occurs above 1300 °C, which is due to the occurrence of a process of grain spheroidization.     

Effect of temperature on sulfur-doped diamond-like carbon films deposited by pulsed laser ablation

In this study, S-DLC films were deposited using pulsed laser ablation of a novel sulfur-graphite (SG) mixture target using an ArF excimer laser (193 nm). The SG targets were made by mixing sulfur and graphite powders at different sulfur molar percentages from 0% to 25%. The S-DLC films were deposited at room temperature, 150 °C and 250 °C. The optical and electronic properties of the doped films were studied. Laser Raman spectroscopy indicated increased graphitic behavior with temperature but decreased with higher sulfur content. Spectroscopic ellipsometry analyses found that the optical band-gap energy, extinction coefficient and reflective index, clearly depended on deposition temperature and sulfur content. Hall Effect measurements indicated n-type carrier with concentration in the range of 1 × 10¹⁴ to 2 × 10¹⁷ cm^− 3, strongly depended upon the deposition temperature and amount of sulfur.     

Phase evolution and electrical properties of lead zirconate titanate thin films grown by using a triol sol–gel route

Lead zirconate titanate (PZT) precursor sols were prepared using a triol based sol–gel route. Inorganics salts metal alkoxides lead acetate trihydrate [Pb(OOCCH₃)₂·3H₂O], titanium (IV) isopropoxide [Ti(OCH(CH₃)₂)₄], and zirconium n-propoxide [ZrOC₃H7)₄] were used as starting materials. Thin films were deposited by spin coating onto Pt/Ti/SiO₂/Si substrates. The samples were pre-heated (pyrolysis) on a calibrated hotplate over the temperature range of 200–400 °C for 10 min then firing at a temperature of 600 °C for 30 min. Randomly-oriented PZT thin films pre-heated at 400 °C for 10 min and annealed at 600 °C for 30 min showed well-defined ferroelectric hysteresis loops with a remanent polarization of 27 μC/cm² and a coercive field of 115 kV/cm. The dielectric constant and dielectric loss of the PZT films were 621 and 0.040, respectively. The microstructures of the thin films are dense, crack-free and homogeneous with fine grains about 15–20 nm in size.     

Effects of thermal annealing on the optical properties of Ar ion irradiated ZnS films

Ar-ion-implantation to a dose of 1×10¹⁷ ions/cm² was performed on cubic ZnS thin films with (111) preferred orientation deposited on fused silica glass substrates by vacuum evaporation. After ion implantation, ZnS films were annealed in flowing argon at different temperatures from 400 to 800 °C. The effects of ion implantation and post-thermal annealing on the structural and optical properties of ZnS films were investigated by X-ray diffraction (XRD), photoluminescence (PL) and optical transmittance measurements. XRD reveals that the diffraction peaks recover at ∼500 °C. The optical transmittances show that the bandgap of ZnS films blueshifts when annealed below 500 °C, and redshifts when annealed above 500 °C. PL results show that the intrinsic defect related emissions decrease with increasing annealing temperature from 400 to 500 °C, and increase with increasing annealing temperature from 500 to 800 °C. The observed PL emissions at 414 and 439 nm are attributed to the transitions of Zn_i→V_Zn and V_S→VBM, respectively.     

Flexible clear coats—Effect of curing conditions

The effect of curing at different conditions was investigated for flexible model clear coat films for coil coating applications. Based on a commercial polyester binder two formulations with isocyanate based crosslinking agents (hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI)) were prepared. The clear coats were baked at laboratory (145 °C) and industrial processing (300 °C) conditions. While for high temperature curing the baking time was kept constant at 30 s, the curing time at 145 °C, which is above the deblocking temperature of the crosslinking agents, was varied from 10 to 90 min. The clear coat films were characterized as to their thermomechanical and mechanical properties by dynamic mechanical analysis (DMA) and by tensile testing. Regarding DMA loading in tensile and penetration mode was performed.     

Characteristics of Bi-based glass powders with various glass transition temperatures prepared by spray pyrolysis

Spherical shape, submicron, and non-aggregated bismuth-based glass powders were prepared. Glass powders with low glass transition temperature melted the silver powders at firing temperatures of as low as 400 °C. After firing at 400 °C, the specific resistances of the silver conducting films obtained from glass powders with glass transition temperatures of 498 and 373 °C were 21.6 and 5.8 μΩ cm, respectively. After firing at 450 and 500 °C, the specific resistances of the silver conducting films obtained from glass powders with glass transition temperature of 425 °C were the lowest, i.e., 3.0 and 3.1 μΩ cm, respectively.     

Improved performance of dense TiO2/CdSe coupled thin films by low temperature process

Dense TiO₂ and TiO₂/CdSe coupled nanocrystalline thin films were synthesized onto ITO coated glass substrate by chemical route at relatively low temperature (≤100 °C). TiO₂ films were nanocrystalline and crystallinity disappears after CdSe deposition as evidenced by X-ray powder diffraction. Surface morphology and physical appearance of films were studied from SEM and actual photo-images, reveals dense nature of TiO₂ (10-12 nm spherical grains, faint violet) and CdSe (80-90 nm spherical grains, deep brown), respectively. Presence of two absorption edges in UV spectra implies existence of separate phases rather than composite formation. TiO₂ film was found to have higher water contact angle (71°) than TiO₂/CdSe (61°) and CdSe (56°). I-V and stability tests of photo-electrochemical cells were performed with TiO₂ and TiO₂/CdSe film electrodes (under light of illumination intensity 80 mW/cm²) in lithium iodide as an electrolyte using two-electrode system.     

Pyroelectric temperature sensitization of multi-wall carbon nanotube papers

This study explores the possibility of converting a self-supporting, randomly aligned, low impedance multi-wall carbon nanotube (MWCNT) paper into a resistive temperature measurement unit working at ambient pressure in air in the 25-70 °C range. Thermosensitization was achieved by decorating the surface of the films with pyroelectric CsNO₃ or LiNbO₃ crystals. Assuming a linear temperature response, temperature coefficient of resistance values of −0.158% °C⁻¹ and −0.246% °C⁻¹ were calculated for CsNO₃ and LiNbO₃ doped films, respectively. The corresponding temperature measurement accuracies (2.2 °C and 3.0 °C) are acceptable for some applications but the precision of the temperature measurement needs to be improved.     

Crosslinking of PET through solid state functionalization with alkoxysilane derivatives

A new way for crosslinking poly(ethylene terephthalate) (PET) films and fibers is described using solid state functionalization of the PET end groups (alcohol and acid) with two reagents, respectively, 3-isocyanatopropyltriethoxysilane (IPTESI) or/and 3-glycidoxypropyltrimethoxysilane (GOPTMSI). This functionalization is then followed by hydrolysis-condensation reactions of PET-alkoxysilane end groups leading to the PET crosslinking.First of all, the functionalization reactions were investigated on model compounds by ¹H NMR spectroscopy in a range of temperature 80-160 °C. Furthermore, the diffusion of reagents in solid PET, depending on the initial degree of PET crystallinity, was characterized in the same temperature range through the variation of sample mass. On the other hand, this method allowed us to determine the diffusion coefficients and the solubility of the reagents in solid PET at different temperatures and initial crystallinity degrees.End groups functionalized PET films and fibers by alkoxysilane were then crosslinked by immersion of the samples in hot water. The crosslinking density was characterized by measuring the insoluble fraction of PET in good solvent constituted by a mixture of trifluoroacetic acid and dichloromethane (50/50 vol.). An insoluble fraction close to 70% was obtained by the functionalization treatment of amorphous PET film (8% crystallinity) by a mixture of GOPTMSI + IPTESI (50/50 M) at 155 °C for 1 h followed by hydrolysis-condensation reactions at 80 °C for 72 h. Thermomechanical and thermal properties of films and fibers were observed and found to be considerably enhanced in comparison to the untreated samples. The tensile properties of these partially crosslinked samples were maintained up to 320 °C.     

Sol–gel-deposition of thin TiO2:Eu thermographic phosphor films

A relatively new promising method for surface temperature measurement is the use of thermographic phosphors. For this application, the temperature-dependent luminescence properties of europium (III)-doped anatase (TiO₂:Eu³⁺) thin films were studied. The films were prepared by the sol–gel method using dip coating. The structures and the morphology of the films were determined by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. Electron dispersive X-ray spectroscopy (EDX) was used to verify the europium concentration within the films. For using the films as temperature sensors the optical properties are the main concern. Therefore, the emission spectra of the films were measured after ultraviolet laser excitation (355 nm). They indicate that the red characteristic emission (617 nm) of TiO₂:Eu³⁺ due to the ⁵D₀ → ⁷F₂ electric dipole transition is the strongest. The decay time constant of the exponential emission decay under UV excitation with a Nd:YAG laser (355 nm, f = 10 Hz) is strongly temperature dependent in the range from 200 °C up to 400 °C; making it useful for temperature evaluation. The temperature dependence was measured for the emission line at 617 nm; the results demonstrate that anatase doped europium (III) can be used as a thermographic phosphor.     

Effect of nano-ZnO particles on the corrosion resistance of polyurethane-based waterborne coatings immersed in sodium chloride solution via EIS technique

Nano-composite coatings were formed by incorporating 3 wt% nano-ZnO in a polyurethane-based waterborne coating. The nano-ZnO based composite coatings were applied on standard phosphated steel panels by cathodic electrodeposition. The electrodeposited nano-composite coatings were then baked for 20 min at 165 °C. To investigate the corrosion resistance of the coatings, the coated panels were immersed in 3.5 wt% NaCl solutions for 2880 h (120 days). The improvement in corrosion performance of the composite coatings was evaluated using electrochemical impedance spectroscopy technique. It was found that the films containing nano-sized ZnO particles show a corrosion resistance of 2 orders of magnitude higher than that of the neat films.     

Structural,electrical, and optical properties of Sb-doped SnO2 transparent conductive oxides fabricated using an electrospray technique

Sb-doped SnO₂ (ATO) thin films, for use as transparent conductive oxides (TCOs), were synthesized using an electrospray technique, and their structural, electrical, and optical properties were investigated. To elucidate the optimum fabrication conditions for the best electrical and optical properties, ATO thin films were calcined using four different temperatures, 450 °C, 550 °C, 650 °C, and 750 °C. When calcined at 650 °C, ATO thin films exhibit excellent resistivity (~8.14×10⁻³ Ω cm), superior transmittance (~91.4% at 550 nm), and good figure of merit (~11.4×10⁻⁴ Ω⁻¹) compared to the other samples. The enhanced properties of ATO thin films are attributed to high densification without formation of cracks, and the increased grain size of ATO nanoparticles.     

Structure and thermo-mechanical properties study of polyurethane-urea/glycidoxypropyltrimethoxysilane hybrid coatings

A series of organic–inorganic hybrid coatings were prepared using polyurethane (PU)-urea and glycidoxypropyltrimethoxysilane (GPTMS) To prepare this first acid terminated saturated polyester, having 230 hydroxyl value and acid value 25 mg/KOH, were reacted with coupling agent GPTMS at different concentrations in the presence of base catalyst and each of them were further reacted with isophorone diisocyanate (IPDI) at NCO/OH ratio of 1.6:1 for 4–5 h at 70–80 °C These prepolymers were casted on tin foil and cured at ambient conditions for 6 h and prepared the hybrid coating free films by amalgamation. These free films were stored in the room temperature for 40 days and used for further characterization. The coating without and with different concentrations of GPTMS were named as base polymer and hybrid coatings, respectively. FTIR spectroscopy was used for the structural analysis of the coatings. Thermogravimetric analysis (TGA) showed that thermal stability of the hybrids was significantly higher than the base polymer. The onset degradation temperature of the base polymer starts at 268.9 °C, while it ranges from 279.1 °C to 290.8 °C for the hybrids based on the concentration of GPTMS used. The glass transition temperature (T_g) and storage modulus as determined from DMTA were higher for hybrid coatings as compared to base polymer. T_g of base polymer was 42.3 °C while it varies between 65.8 °C to 83.5 °C for hybrids.     

Oxidation resistance of multi-walled carbon nanotubes coated with polycarbosilane-derived SiCxOy ceramic

Multi-walled carbon nanotubes (MWCNTs) have been successfully coated with a thin SiC_xO_y coating when polycarbosilane (PCS) was used as precursor and pyrolyzed in a coke bed. Meanwhile, effect of PCS concentration on oxidation resistance of the coated MWCNTs is studied. The results showed that the pyrolysis products of PCS were composed of amorphous SiC_xO_y as the main phase, together with β-SiC and SiO₂ as the minor phases whose amount increased a little with the increase of temperature from 1000 °C to 1500 °C. The thickness of SiC_xO_y coating on the surface of MWCNTs increased a little from 1 wt.% to 5 wt.%, but decreased dramatically with PCS concentration in the range of 10-30 wt.%. The oxidation resistance of the coated MWCNTs was greatly improved in comparison with as-received ones. The oxidation peak temperature of the coated MWCNTs reached 783.7 °C, much higher than 652.2 °C for as-received ones.