Integrated experimental phase equilibria study and thermodynamic modelling of the binary ZnO–Al2O3, ZnO–SiO2, Al2O3–SiO2 and ternary ZnO–Al2O3–SiO2 systems

Phase equilibria of the ZnO–SiO₂, Al₂O₃–SiO₂ and ZnO–Al₂O₃–SiO₂ systems at liquidus were characterized at 1340–1740 °C in air. The ZnO–Al₂O₃ subsolidus phase equilibria were derived from the experiments with the SiO₂- and CaO + SiO₂-containing slags. High-temperature equilibration on silica or platinum substrates, followed by quenching and direct measurement of Zn, Al, Si and Ca concentrations in the phases with the electron probe X-ray microanalysis (EPMA) was used to accurately characterize the system. Special attention was given to zincite phase that was shown to consist of two separate ranges of compositions: round-shaped low-Al zincite (<2 mol.% AlO_1.5) and platy high-Al zincite (4–11 mol.% AlO_1.5). A technique was developed for more accurate measurement of the ZnO solubility in the low-ZnO phases (corundum, mullite, tridymite and cristobalite) surrounded by the ZnO-containing slag, using l-line for Zn instead of K-line, avoiding the interference of secondary X-ray fluorescence. Solubility of ZnO was found to be below 0.03 mol.% in corundum and cristobalite, and below 0.3 mol.% in mullite. Present experimental data were used to obtain a self-consistent set of parameters of the thermodynamic models for all phases in this system using FactSage computer package. The modified quasichemical model with two sublattices (Zn²⁺, Al³⁺, Si⁴⁺) (O^2?) was used for the liquid slag phase; the compound energy formalism was used for the spinel (Zn²⁺,Al³⁺)[Zn²⁺,Al³⁺,Va]₂O^2-₄ and mullite Al³⁺₂(Al³⁺,Si⁴⁺) (O^2?,Va)₅ phases; the Bragg-Williams formalism was used for the zincite (ZnO, Al₂O₃); other solid phases (tridymite and cristobalite SiO₂, corundum Al₂O₃, and willemite Zn₂SiO₄) were described as stoichiometric. Present study is a part of the research program on the characterization of the multicomponent Pb–Zn–Cu–Fe–Ca–Si–O–S–Al–Mg–Cr–As–Sn–Sb–Bi–Ag–Au–Ni system.     

The effect of TiO2 additions on CaO–MgO–Al2O3–SiO2 (CMAS) crystallization behavior from the melt

Titania (TiO₂) was introduced into a model calcium-magnesium aluminosilicate (CMAS) glass in additions of 5-20 wt%. The crystallization behavior of the mixtures was characterized over a series of temperature profiles and compared to that of CMAS alone. X-ray diffraction, differential scanning calorimetry, light and scanning electron microscopy, and energy dispersive spectroscopy were used to characterize glass and crystalline products. Titania additions in the amount of approximately 12.5-20 wt% aided in the formation of CaTiO₃ from melts equilibrated at either 1300 or 1500°C and cooled at 10°C/min. Holding CMAS + TiO₂ (TiO₂ ≥ 10 wt%) at 900°C after cooling from 1300/1500°C resulted in the formation of additional crystalline phases including melilite, paqueite, and diopside. Implications for CMAS interactions with thermal and environmental barrier coatings are discussed.     

Calculation of the Viscosity of Glass-Forming Melts: VI. The R2O–B2O3–SiO2and RO–B2O3–SiO2Ternary Borosilicate Systems

A method for calculating the viscosity from composition and temperature for melts in the R _m O _n –B₂O₃–SiO₂systems is proposed. The change in the concentrations of structural groups depending on the melt composition is taken into account in calculations. The results of calculations are compared with the experimental data available in the literature on the viscosity of 1200 melts with the use of the SciGlass information system. The root-mean-square deviation between the experimental and calculated characteristic temperatures varies from 30 K (for the glass transition temperature and the Littleton point) to 50 K (for a viscosity of 10⁴P).     

Effect of ZnO on the structural,physio-mechanical properties and thermal shock resistance of Li2O–Al2O3–SiO2 glass-ceramics

The composition of lithium aluminosilicate (LAS) with different zinc oxide-magnesium oxide (ZnO–MgO) contents that ranged from 0 to 1.45 wt percent (wt%) was investigated to determine the thermal shock resistance properties of the glass-ceramics. The LAS glasses were melted in an alumina crucible at 1550 °C for 5 h, and the green compact samples were then heat-treated at 1100 °C for 3.5 h. The presence of zinc oxide (ZnO) in the compositions did not change the major crystal phase of β-spodumene. However, the addition of ZnO shifted the pronounced peak to a lower angle and increased the percentage of crystallinity from 55% to 59%. Additionally, the function of ZnO in LAS glass-ceramics as the network modifier was confirmed through Fourier Transform Infrared Spectroscopy (FTIR) analysis. The physio-mechanical properties were improved when 1.45 wt% ZnO was added to the LAS glass-ceramics. The results showed increased density (2.42 g/cm³), low porosity (0.85%), high flexural strength (125.23 MPa), and low coefficient of thermal expansion (25–800 °C) (CTE_{(25–800 °C)}) value of 1.73 × 10^?6 °C^?1. Meanwhile, the thermal shock resistance properties evaluation of the LAS glass-ceramics at different ZnO contents were conducted at different thermal shock temperatures of 200 °C, 500 °C, and 800 °C. The critical temperature of the LAS specimens with 1.45 wt% ZnO demonstrated the ability to withstand a thermal shock at 800 °C while preserving 87% of their initial strength of 108.40 MPa, exemplifying the best LAS glass-ceramics properties for rapid high-temperature change applications.     

Characterization and sintering of gels in the system MgO–Al2O3–SiO2

Cordierite aerogels, made by supercritical drying, and xerogels, formed by ambient pressure drying, have been prepared by combining two different recipes. The chemical composition of the gels varied from stoichiometric cordierite 2MgO·Al₂O₃·5SiO₂ to 0·5MgO·1·4Al₂O₃·5SiO₂ due to different procedures for washing of the gels. The crystallization of nearly stoichiometric cordierite gels was shown to be relatively complex involving the formation of several metastable phases such as μ-cordierite (Mg₂Al₄Si₅O₁₈), spinel (Al₆Si₂O₁₃) and sapphirine (Mg₄Al₈Si₂O₂₀) before the equilibrium phase composition was obtained at around 1350°C. On the other hand, during crystallization of gels with stoichiometry close to 0·5MgO·1·4Al₂O₃·5SiO₂ the equilibrium phases mullite, cristobalite and α-cordierite were the major phases formed during heat treatment. A lower densification rate was observed for aerogels compared to xerogels due to a larger pore size. A lower crystallization temperature in aerogels probably due to heterogeneous nucleation reduced the densification. For gels with a composition near 0·5MgO·1·4Al₂O₃·5SiO₂ nucleation and densification occur simultaneously and large differences in the densification behavior was observed. ©     

Influence of layer number and sintering temperature on microstructural,tribological, and corrosion behavior of Al2O3–TiO2 multilayer coatings

The effects of layer number (2, 4, and 6-layer) and sintering temperature (800, 900, 1000, and 1100 °C) on the microstructure, wear, and corrosion properties of Al₂O₃–TiO₂ multilayer coatings deposited on 316L stainless steel plates using the sol-gel dip coating technique were investigated. The wear characteristics were measured through ball-on-disc type dry sliding tests using an Al₂O₃ ball under a 1 N load, whereas the corrosion features were determined by potentiodynamic polarization tests conducted in a 3.5 wt% NaCl solution. Anatase, rutile, α-Al₂O₃, and γ-Al₂O₃ phases were obtained in the hybrid coatings, depending on the sintering temperatures. However, at 1100 °C, the coating did not adhere well to the substrate due to passive oxide film formation on the 316L plate, leading to spalling. Besides, the surface homogeneity deteriorated in the 6-layer coated sample due to higher organic removal and residual stresses. The corrosion rate decreased with the increasing number of layers, but the sensitivity to corrosion varied due to changes in surface properties. The 4-layer coated sample sintered at 1000 °C achieved the highest wear strength (improved by up to 71.1%) and corrosion resistance (increased by up to 90.4%) due to its decreased porosity and homogeneously distributed finer particles.     

Preparation and characterization of equimolar SiO2–Al2O3–TiO2 ternary aerogel beads

Crack-free mesoporous equimolar SiO₂–Al₂O₃–TiO₂ ternary aerogel beads have been synthesized and characterized. Silica sol, alumina sol, and titania sol were synthesized individually to prevent the formation of inhomogeneous structure due to the different hydrolization and polymerization rate of individual precursor. After mixing these three types of acidic sols, SiO₂–Al₂O₃–TiO₂ ternary beads were prepared by the ball dropping method. The ternary aerogel beads were typically mesoporous, showing high surface area (305 m² g^?1), large pore volume (1.32 cm³ g^?1), and high surface acid amount (0.884 mmol NH₃ g^?1). Moreover, the acid sites of the ternary aerogel beads showed higher thermal stability than those of binary aerogel beads. Gradient drying (GD), supercritical drying (SD), ambient drying (AD), extended aging (EA) and hydrophobic modifying drying (HM) have been employed to investigate the effects of drying method on the characteristics of the aerogel beads. The surface areas of the ternary aerogel beads obtained by different drying methods decrease in the sequence EA > HM > GD > SD > AD. The ternary aerogel beads have been characterized by scanning electron microscopy, nitrogen adsorption, X-ray powder diffraction, Fourier-transform infrared spectroscopy (FTIR), solid-state NMR, temperature-programmed desorption measurements, pyridine adsorption FTIR, and differential scanning calorimetry.     

Crystallisation and characterisation of dielectric glass ceramics in Li2O–Al2O3–SiO2 system

Abstract

Glass ceramics in the Li₂O–Al₂O₃–SiO₂ system have been synthesised to produce bulk materials grown in a glass phase via quenching followed by controlled crystallisation. The crystallisation and microstructure of Li₂O–Al₂O₃–SiO₂ (LAS) glass–ceramic with nucleating agents (B₂O₃ and/or P₂O₅) are investigated by differential thermal analysis, X-ray diffraction and scanning electron microscopy and the effects of B₂O₃ and P₂O₅ on the crystallisation of LAS glass are also analysed. The introduction of both B₂O₃ and P₂O₅ promotes the crystallisation of LAS glass by decreasing the crystallisation temperature and adjusting the crystallisation kinetic parameters, allows a direct formation of β spodumene phase and as a result, increases the crystallinity of the LAS glass ceramic. Microstructural observations show that the randomly oriented, nanometre sized crystalline is found with residual glass concentrated at crystallite boundaries. Furthermore, it is interesting that codoping of B₂O₃ and P₂O₅ creates not much effect on the crystallisation temperature. The dielectric properties of the glass–ceramics formed through controlled crystallisation have a strong dependence on the phases that are developed during heat treatment. The dielectric constant is continuously increased and the dielectric loss is decreased with addition of additives where mobile alkali metal ions (e.g. Li⁺) are incorporated in a crystal phase and minimise the residual glass phase.     

Surface and bulk crystallization in Nd2O3–Al2O3–SiO2–TiO2 glasses

Neodymium aluminosilicate (Nd₂O₃–Al₂O₃–SiO₂; NdAS) glasses have been investigated for the effect of concentration of TiO₂ on the crystallization mechanism and for the effect of surface condition on crystal growth. NdAS glasses with 0–10 wt.% TiO₂ were heat-treated for nucleation and crystal growth and were examined for phase separation and morphology of surface crystals as well as for crystal growth rate. All the glasses exhibit surface crystallization, however, the glass having 8 wt.% TiO₂ also exhibits internal crystallization after a two-stage heat treatment. Surface crystallization was dependent on the condition of the glass surface and the amount of TiO₂. The crystal growth on the cut surface was faster than on the fractured surface and the growth rate in surface increased with increasing TiO₂. The phase separation found in NdAS glasses containing above 8 wt.% TiO₂, was confirmed to be an important factor controlling the internal crystallization process in Nd₂O₃–Al₂O₃–SiO₂–TiO₂ glasses.     

Effect of CaO doping on the properties and crystallization behavior of Y2O3–Al2O3–SiO2 glass

Nowadays, Y₂O₃–Al₂O₃–SiO₂ (YAS) glass joining is considered to be a promising scheme for nuclear-grade continuous silicon carbide (SiC) fiber reinforced SiC matrix composites (SiC/SiC). CaO has great potential for nuclear applications since it has low reactivity and low decay rate under nuclear irradiation. In this paper, the effect of CaO doping on the structure, thermophysical properties, and crystallization behavior of YAS glass was systematically studied. As the CaO doping content increased, the number of bridge oxygens and the viscosity at high temperatures reduced gradually. After heat treatment at 1400 °C, the main phases in YAS glass were β-Y₂Si₂O₇, mullite, and SiO₂ (coexistence of crystalline and glass phases), while that with 3.0% CaO doping turned into a single glassy phase under the same treatment conditions. Moreover, a structural model and the modification mechanism were proposed, which provided a theoretical basis for the subsequent component design and optimization.     

Critical evaluation and thermodynamic optimization of the Na2O–FeO–Fe2O3–Al2O3–SiO2 system

A critical assessment and thermodynamic optimization of phase diagrams and thermodynamic properties of the entire Na₂O–FeO–Fe₂O₃–Al₂O₃–SiO₂ system were carried out at 1 atm total pressure. A set of optimized model parameters obtained for all phases present in this system reproduces available and reliable thermodynamic property and phase equilibrium data within experimental error limits from 298 K to above liquidus temperatures for all compositions and oxygen partial pressures from metallic Fe saturation to 1 atm. The Gibbs energy of liquid solution was described based on the Modified Quasichemical Model considering the possible formation of NaAlO₂ and NaFeO₂ associates in the liquid state. The solid solutions wüstite, spinel, feldspar, nepheline, carnegieite, mullite, corundum, clino-pyroxene, meta-oxides and Na-β″-alumina were treated within the framework of Compound Energy Formalism. The database of model parameters can be used to calculate any thermodynamic property and phase diagram section of the present system.     

Determination of surface area and porosity of sol–gel derived ceramic powders in the system TiO2–SiO2–Al2O3

The surface characteristics of ternary ceramic powders in the system TiO₂–SiO₂–Al₂O₃ prepared by a sol–gel technique were studied through nitrogen gas adsorption at liquid nitrogen temperature and application of the Brunauer–Emmett–Teller (BET) equation. The total surface area, total pore volume and pore radius of the powders were calculated through the construction of plots relating the amount of nitrogen gas adsorbed V₁ and the thickness of the adsorbed layer t (V₁−t plots). These results permitted the detection of the different types of pores present in the samples. In a first approximation, the V₁−t plots seem to demonstrate the correctness of the results obtained for the total specific area of the investigated samples. The influence of thermal treatment (drying, calcination) on the surface characteristics of the investigated powders was assessed.     

Preparation of glass–ceramic glazes in the SiO2–Al2O3–CaO–MgO–K2O–Na2O–ZnO system by variable content of ZnO

This paper is focused on glass–ceramic glazes from the SiO₂–Al₂O₃–CaO–MgO–K₂O–Na₂O system with ZnO additions (2.5, 5, 10, 15, 15, 20 and 25 wt%). The compositions were designed based on constant molar ratio of SiO₂/Al₂O₃. In the resulting glazes diopside (CaMg[Si₂O₆]), willemite (Zn₂SiO₄) and vitreous phase were identified by X-ray diffraction. Morphological and structural date of these glazes were supplementary determined by EPMA, FTIR and Raman Spectroscopy. DSC analysis was carried out to characterize thermal properties of the materials.     

Low thermal conductivity in porous SiC–SiO2–Al2O3–TiO2 ceramics induced by multiphase thermal resistance

The introduction of multiple heterogeneous interfaces in a ceramic is an efficient way to increase its thermal resistance. Novel porous SiC–SiO₂–Al₂O₃–TiO₂ (SSAT) ceramics were fabricated to achieve multiple heterogeneous interfaces by sintering equal volumes of SiC, SiO₂, Al₂O₃, and TiO₂ compacted powders with polysiloxane as a bonding phase and carbon as a template at 600 °C in air. The porosity could be controlled between 66% and 74% by adjusting the amounts of polysiloxane and the carbon template. The lowest thermal conductivity (0.059 W/(m·K) at 74% porosity) obtained in this study is an order of magnitude lower than those (0.2–1.3 W/(m·K)) of porous monolithic SiC, SiO₂, Al₂O₃, and TiO₂ ceramics at an equivalent porosity. The typical specific compressive strength value of the porous SSAT ceramics at 74% porosity was 3.2 MPa cm³/g.     

Influence of Li2O–B2O3–SiO2 glass on the sintering behavior and microwave dielectric properties of BaO–0.15ZnO–4TiO2 ceramics

This paper reports the investigation of the performance of Li₂O–B₂O₃–SiO₂ (LBS) glass as a sintering aid to lower the sintering temperature of BaO–0.15ZnO–4TiO₂ (BZT) ceramics, as well as the detailed study on the sintering behavior, phase evolution, microstructure and microwave dielectric properties of the resulting BZT ceramics. The addition of LBS glass significantly lowers the sintering temperature of the BZT ceramics from 1150 °C to 875–925 °C. Small amount of LBS glass promotes the densification of BZT ceramic and improves the dielectric properties. However, excessive LBS addition leads to the precipitation of glass phase and growth of abnormal grain, deteriorating the dielectric properties of the BZT ceramic. The BZT ceramic with 5 wt% LBS addition sintered at 900 °C shows excellent microwave dielectric properties: ε_r=27.88, Q×f=14,795 GHz.     

Low thermal expansion behavior and thermal durability of ZrTiO4–Al2TiO5–Fe2O3 ceramics between 750 and 1400 °C

The thermal-shock-resistant materials in the system Al₂TiO₅–ZrTiO₄ (ZAT) were synthesized by oxide process. The range of ZAT compositions investigated had showed very low thermal expansions of 0.3∼1.3×10⁻⁶/K compared to 8.29×10⁻⁶/K of pure ZrTiO₄ and 0.68×10⁻⁶/K of polycrystalline Al₂TiO₅, respectively, compared with the theoretical thermal expansion coefficient for a single crystal of Al₂TiO₅, 9.70×10⁻⁶/K. The composites also had high thermal durability between 750 and 1400° for 100 h. The low thermal expansion and high thermal durability are apparently due to a combination of microcracking caused by the large thermal expansion anisotropy of the crystal axes of the Al₂TiO₅ phase and the limitation of grain growth Al₂TiO₅ by the ZrTiO₄. The microstructural degradation of the composites is presented here analyzed by scanning electron microscopy, X-ray diffraction, and dilatometry.     

Sintering behavior of Cr2O3–Al2O3 ceramics

We investigated the sintering behavior of Cr₂O₃–Al₂O₃ ceramic materials. In our observation of the isothermal shrinkage behavior of Cr₂O₃–Al₂O₃ ceramic, the activation energy of sintering reaction was measured to be 102 kJ/mol, that is, the near value of the activation energy of diffusion of Al ions in Al₂O₃ single crystal. Therefore the diffusion of cations is believed to control the sintering behavior of this material. With the addition of TiO₂, (the compound chosen to accelerate the diffusion of cations) to Cr₂O₃–Al₂O₃, the sintering behavior was accelerated.     

Thermal and devitrification behavior of CaO–Ga2O3–SiO2 glasses

A study of the influence of the substitution of Ga₂O₃ for CaO, at constant O/Si ratio, on thermal properties and non-isothermal devitrification of 2.5CaO.2SiO₂ is reported. Differential thermal analysis (DTA) and X-ray diffraction analysis were used. The X-ray diffraction pattern of the crystallized Ga₂O₃ base glass shows that the αCaO SiO₂, that should be stable only above 1125°C, forms in the temperature range 900–1000°C. A new ternary crystalline phase, whose reflections are not reported in the JCPDS cards, was found to form during crystallization of the glass. The glass transformation temperature, T_g, and softening, T_s, temperature decrease as Ga₂O₃ is substituted for CaO. This is the result of the substitution of the network modifying cation Ca²⁺, of higher coordination number, by a network forming cation Ga³⁺ in fourfold coordination, in a composition range of relative insensitivity to changes of covalent cross-linking density. The crystal growth activation energy, E_c, decreases with substitution; this is the consequence of the decrease of the structural rigidity and of the shift of crystallization to a higher temperature range. Devitrification involves a mechanism of surface nucleation; surface nuclei behaving as bulk nuclei in samples that soften and sinter before devitryfing.     

Experimental investigation on high temperature wettability and structural behaviour of SAW fluxes using MgO–TiO2–SiO2 and Al2O3–MgO–SiO2 flux system

To establish the relationship between wettability and structure with the change in SAW flux composition, the contact angle measurement study was performed at 1700 K. For MgO–TiO₂–SiO₂ and Al₂O₃–MgO–SiO₂ flux system the wetting behaviour was studied by evaluating the contact angle as well as surface tension properties. Sessile drop method was used to determine the wetting properties of SAW fluxes. Twenty-one SAW fluxes were designed & developed by applying mixture design approach of design of experiments. Chemical, phase and structural properties of SAW fluxes were measured using modern techniques such as X-ray fluorescence (XRF), X-ray diffraction (XRD) & Fourier Transform Infra-red spectroscopy (FTIR). As per the calculated contact angle value, different surface tension values for MgO–TiO₂–SiO₂ and Al₂O₃–MgO–SiO₂ flux system was calculated using Young's & Boni's equations. Using Dupre's equation the adhesion energy for twenty-one basic fluxes was also calculated. Measured contact angle value increased with increase in the TiO₂/MgO & TiO₂/Al₂O₃ flux ratio. Lower contact angle gives higher wettability between the flux and the heating substrate. With increase of TiO₂/SiO₂ ratio up to 1.5 to 2.0 the calculated surface tension value is decreasing while after that it is increased with increase in TiO₂/SiO₂ ratio.