Compressive properties of closed-cell aluminum foams with different contents of ceramic microspheres

In this paper, closed-cell aluminum foams with different kinds and contents of ceramic microspheres are obtained using melt-foaming method. The distribution and the effects of the ceramic microspheres on the mechanical properties of aluminum foams are investigated. The results show that both kinds of ceramic microspheres distribute in the foams uniformly with part in the cell wall matrix, some in adhere to the cell wall surface and part embed in the cell wall with portion surface exposed to the pores. Ceramic microspheres have an important effect on the yield strength, mean plateau stress, densification strain and energy absorption capacities of aluminum foams. Meanwhile, the content of ceramic microsphere in aluminum foams should be controlled in order to obtain good combination of compressive strength and energy absorption capacity. The reasons are discussed.     

Acoustic properties of closed-cell aluminum foams with different macrostructures

As structural materials, closed-cell aluminum foams possess obvious advantages in product dimension, strength and process economics compared with open cell aluminum foams. However, as a kind of structure-function integration materials, the application of closed-cell aluminum foams has been restricted greatly in acoustic fields due to the difficulty of sound wave penetration. It was reported that closed-cell foams with macrostructures have important effect on the propagation of sound waves. To date, the relationship between macrostructures and acoustic properties of commercially pure closedcell aluminum foams is ambiguous. In this work, different perforation and air gap types were designed for changing the macrostructures of the foam. Meanwhile, the effect of macrostructures on the sound absorption coefficient and sound reduction index were investigated. The results showed that the foams with half-hole exhibited excellent sound absorption and sound insulation behaviors in high frequency range(2500 Hz). In addition, specimens with air gaps showed good sound absorption properties in low frequency compared with the foams without air gaps. Based on the experiment results, propagation structural models of sound waves in commercially pure closed-cell aluminum foams with different macrostructures were built and the influence of macrostructures on acoustic properties was discussed.     

Adsorption of ionizable organic contaminants on multi-walled carbon nanotubes with different oxygen contents

Multi-walled carbon nanotubes (MWNTs), which are considered to be promising candidates for the adsorption of toxic organics, are released into aqueous environment with their increasing production and application. In this study, the adsorption behaviors of five structurally related ionizable organic contaminants namely perfluorooctane sulfonate (PFOS), perfluorooctanoic acid (PFOA), perfluorooctanesulfonamide (PFOSA), 2,4-dichlorophenoxyacetic acid (2,4-D) and 4-n-nonylphenol (4-NP) onto MWNTs with different oxygen contents (3.84-22.85%) were investigated. The adsorption kinetics was investigated and simulated with pseudo-second-order model. The adsorption isotherms were found to be fitted with Freundlich model and influenced by both the properties of organic chemicals and the oxygen contents of MWNTs. As adsorption capacity decreases dramatically with the increasing of oxygen contents, the MWNTs with the lowest oxygen contents possess the highest adsorption capacity among four MWNTs. For the MWNTs with the oxygen contents of 3.84%, the adsorption affinity related with hydrophobic interaction and π-electron polarizability decreased in the order of 4-NP>PFOSA>PFOS>2,4-D>PFOA. Furthermore, the adsorption characters of five contaminants were affected by solution pH and solute pK(a) considering electrostatic repulse force and hydrogen bonding, which showed the adsorption of MWNTs with lower oxygen content is much sensitive to solution chemistry.     

Electrical characterization of multi-walled carbon nanotubes

Electrical characteristics of multi-walled carbon nanotubes (MWNTs) grown by chemical vapor deposition have been investigated as a function of the bias voltage, nanotubes length and temperature, in 2 and 4 terminal configurations. Nanotubes were deposited over metal electrodes using ac dielectrophoresis method. For better contacts between the nanotubes and electrodes, Ni and Pd films were deposited by an electroless deposition technique. Differential conductance was found to rise considerably with bias, and this effect was more pronounced for Ni. Using 2 and 4 terminal configurations, electrical resistance measurements for individual MWNTs were performed, and the results were interpreted using the model of nanotube as a resistive transmission line, where current at low bias flows mainly through the two outermost shells.     

Fabrication of humidity sensors by multi-walled carbon nanotubes

Humidity sensors have multi-walled carbon nanotubes (MWNTs) as the sensing material is demonstrated. The sensor was fabricated on a silicon dioxide coated silicon wafer with metal electrodes. MWNTs were deposited and interlinked with the electrodes by means of the dielectrophoresis technique. The sensing device has the function of a hygrometer when measuring resistance variations to the local relative humidity percentage (RH%) through MWNTs. By measuring the MWNT resistances, we find that higher RH% results in a decrease of conductivity. The results indicate that electron transports in MWNTs are affected by water molecules adsorption on the outermost nanotube surface. A miniature thermocouple sensor was also fabricated and integrated with the humidity sensor. This allowed us to simultaneously sense environmental humidity and temperature. Hence, accurate humidity measurements were achieved with this prototype by calibrating the electrical resistance and temperature levels to carry out the tests with the humidity percentages.     

Fabrication of novel sol-gel silica coatings reinforced with multi-walled carbon nanotubes

Novel sol-gel silica coatings reinforced with multi-walled carbon nanotubes (MWCNTs) have been prepared using the organic sol-gel route and the dip-coating technique on magnesium alloy substrates. Homogeneous and dense composite coatings with good reinforcement dispersion were fabricated using low temperature and atmospheric pressure fabrication conditions. The presence of nanotubes caused a substantial enhancement of silica coating fracture toughness on coatings deposited on grounded substrates but it was not as effective on polished substrates because of the low adhesion of the coating to the substrate. Bridging phenomena caused by the MWCNTs was observed, indicating that an effective load transfer between the silica matrix and the nanotube reinforcement was also achieved.     

Enhancement in insulation and mechanical properties of PMMA nanocomposite foams infused with multi-walled carbon nanotubes

In this study, PMMA/CNTs composite materials with carboxyl-multi walled carbon nanotubes (c-MWNTs) or untreated MWNTs were prepared via in-situ bulk polymerization. The as-prepared PMMA/CNTs composite materials were then characterized by Fourier-Transformation infrared (FTIR) spectroscopy, and transmission electron microscopy (TEM). The molecular weights of PMMA extracted from PMMA/CNTs composite materials and bulk PMMA were determined by gel permeation chromatography (GPC) with THF used as the eluant. The PMMA/CNTs composite materials were used to produce foams by a batch process in an autoclave using nitrogen as foaming agent. The cellular microstructure, insulation and compressive mechanical properties of PMMA/CNTs composite foams were also investigated in detail. Compared to neat PMMA foam, the presence of CNTs increases in cell density and reduces cell size. The insulation and compressive mechanical properties of PMMA/CNTs composite foams were found to improve substantially those of neat PMMA foam. In particular, 22.6% decrease in thermal conductivity, 19.7% decrease in dielectric constant and 160% increase in compressive modulus were observed with the addition of 0.3 wt% carboxyl-multi walled carbon nanotubes (c-MWNTs).     

Fabrication of PtNi bimetallic nanoparticles supported on multi-walled carbon nanotubes

Platinum/nickel bimetallic nanoparticles supported on multi-walled carbon nanotubes (xPtNi/CNTs) were synthesised. The fabrication process includes the chemical modification on the graphene surface of CNTs by acid treatment and the subsequent deposition of Pt or PtNi bimetallic nanoparticles with different compositions of Pt (x = 100, 90, 80 and 70 wt%). The deposition was carried out using ethylene glycol as a reducing agent in the polyol method or using poly(amidoamine) dendrimer as a platform and sodium borohydride as a reducing agent to load the metal nanoparticles on the CNT surface. The structures of the produced PtNi/CNT nanoparticles were investigated by ultraviolet absorption spectra, X-ray diffraction (XRD) and the composite ratio consisting of 70 wt% of metal content and 30 wt% of CNTs was confirmed by the thermogravimetric analysis. The morphology and the phase identification of the produced PtNi/CNT nanoparticles were investigated by high-resolution scanning electron microscope, transmission electron microscope and XRD measurements. It was observed that the deposited Pt and PtNi bimetallic nanoparticles on the surface of CNTs had average particle sizes of 2–16 nm, when they were prepared from the polyol method. On the other hand, the PtNi/CNT nanoparticles prepared by using a dendrimer as an intermediate had a smaller particle size and more uniform size distribution of the quantum dot size ranged from 2 to 4 nm.     

Cyclodextrin polyurethanes polymerized with multi-walled carbon nanotubes: Synthesis and characterization

Insoluble cyclodextrin polymers co-polymerized with multi-walled carbon nanotubes were synthesized by polymerizing β-cyclodextrin with acid-functionalized multi-walled carbon nanotubes and diisocyanate linkers; hexamethylene- and toluene-2,4-diisocyanate. The polymers are useful in removing some organic pollutants from water, and we now report the full characterization of these polymers using infrared spectroscopy (IR), Raman spectroscopy, scanning and transmission electron microscopy (SEM and TEM) and thermal techniques such as thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC).The polymers could be synthesized as either powders or amorphous solids. Results of the IR analysis showed the presence of functional groups such as CO, CC, CH and CO, indicating that polymerization indeed took place. Characterization of the polymers by scanning electron microscopy and BET analysis showed that these polymers had a spongy appearance indicating a hierarchical pore structure. Incorporation of small amounts (<5%) of multi-walled nanotubes (MWNTs) improved the thermal stability of the polymers. This observation was further confirmed by differential scanning calorimetry (DSC) measurements.     

Properties of polypropylene composites containing aluminum/multi-walled carbon nanotubes

Polypropylene/aluminum–multi-walled carbon nanotube (PP/Al–CNT) composites were prepared by a twin-screw extruder. The morphology indicates that the CNTs are well embedded or implanted within Al-flakes rather than attached on the surface. During preparation of composites, the CNTs came apart from Al–CNT so that free CNTs as well as Al–CNT were observed in PP/Al–CNT composite. The crystallization temperatures of PP/CNT and PP/Al–CNT composites were increased from 111 °C for PP to 127 °C for the composites. The decomposition temperature increased by 55 °C for PP/CNT composite and 75 °C for PP/Al–CNT composite. The PP/Al–CNT composite showed higher thermal conductivity than PP/CNT and PP/Al-flake composites with increasing filler content. PP/Al–CNT composites showed the viscosity values between PP/CNT and PP/Al-flake composites. PP/Al–CNT composite showed higher tensile modulus and lower tensile strength with increasing filler content compared to PP/CNT and PP/Al-flake composites.     

Adsorption of toluene, ethylbenzene and m-xylene on multi-walled carbon nanotubes with different oxygen contents from aqueous solutions

The purified and oxidized multi-walled carbon nanotubes (MWCNTs) with different oxygen contents are employed as adsorbents to study their physicochemical properties and adsorption behaviors of toluene, ethylbenzene and m-xylene (TEX) in aqueous solutions. The results demonstrate that adsorption capacity is significantly enhanced for 3.2% surface oxygen, but is dramatically reduced for 5.9% oxygen concentration. The adsorption kinetics is investigated and fitted with pseudo-second-order model. The adsorption isotherms are found to be fitted with Langmuir model. More interestingly, with the increasing of surface oxygen content, maximum adsorption capacities firstly increased, and then, began to decrease. In the first stage, dispersion is the most important factor. A better dispersive interaction increases the available adsorption sites, which consequently can be favorable for the aqueous phase adsorption. Therefore, maximum adsorption capacity is remarkably enhanced with the increasing of oxygen content, which is according with our results. However, in the second stage, when oxygen content increases to a certain extent, hydroxyl groups cause water clusters formation on the surface or tube end of MWCNTs, which hinder the interaction between TEX and MWCNTs. Consequently, more oxygen content leads to the decrease in maximum adsorption capacity. The decrease indicates that the formation of water clusters plays a more important role than the better dispersion of MWCNTs for TEX adsorption.     

闭孔泡沫铝的动态压缩性能试验研究

为了研究闭孔泡沫铝动态压缩性能的应变率效应,采用改进的INSTRON高速动力加载系统,对不同应变率下闭孔泡沫铝试件进行动态压缩试验研究。首先利用正向试验和反向试验技术对不同厚度的闭孔泡沫铝试件在同一加载速率下的动态压缩性能进行了研究,得到了在一定速率下消除泡沫铝动态压缩试验中惯性效应的合理试件厚度。进一步开展了闭孔泡沫铝试件在不同加载速率下的高速压缩试验,研究了其动态压缩性能随应变率的变化规律。结果表明在高速压缩下,闭孔泡沫铝的应力-应变曲线与准静态条件相同,具有明显的弹性段、平台段及压实段的3阶段特征。闭孔泡沫铝的平台应力具有明显的应变率效应,而致密应变在不同的应变率下表现出了不同的变化趋势,初步解释为泡沫铝孔壁塑性变形机制的改变以及波动效应的相互影响。闭孔泡沫铝的吸能能力随应变率的增加而明显提升。     

Synthesis and characterization of polypyrrole nanotubes/multi-walled carbon nanotubes composites with superior electrochemical performance

Novel polypyrrole nanotubes/multi-walled carbon nanotubes (PPyNTs/MWCNTs) composites have been successfully synthesized via in situ chemical oxidation polymerization with methyl orange as soft template. Scanning electron microscopy and transmission electron microscopy images revealed that MWCNTs intertwined with the PPyNTs and PPyNTs/MWCNTs composites formed in water–ethanol solution. The obtained composites exhibited perfect electrochemical characteristic compared with PPyNTs and MWCNTs owing to the synergetic effect and the specific capacitance of the composites was strongly influenced by the mass ratio of pyrrole to MWCNTs. According to the galvanostatic charge/discharge analysis, the specific capacitance of PPyNTs/MWCNTs composites is up to 352 F g^?1 at a current density of 0.2 A g^?1 in 1 M KCl solution, much higher than that of the PPyNTs (178 F g^?1) and MWCNT (46 F g^?1), suggesting its potential application in supercapacitors.     

Load-bearing contribution of multi-walled carbon nanotubes on tensile response of aluminum

We fabricated a uniformly dispersed and aligned multi-walled carbon nanotube reinforced aluminum matrix (Al–MWCNT) composite with minimal work hardening and without interfacial chemical compounds. In this paper, the direct load-bearing contribution of MWCNTs on the Al–MWCNT composite was investigated in detail for various volume fractions of MWCNTs. For up to 0.6 vol% of MWCNTs, the ultimate tensile strength (UTS) of the Al–MWCNT composite increased with the conservation of the remarkable failure elongation of Al. These UTS values are consistent with shear lag model. We also observed an uncommon multi-wall-type failure of MWCNTs during the hot extrusion process. However, owing to the agglomeration of MWCNTs in the Al matrix, the UTS deviated significantly from the shear lag model and the remarkable failure elongation of Al decreased. The possibility of strengthening, without degrading ductility, was demonstrated by exploiting directly the load-bearing ability of individually and uniformly dispersed aligned MWCNTs.     

Elastic and electric properties of closed-cell aluminum foams: Cross-property connection

Foamed aluminum (AlMg1Si0.6) in the porosity range 0.45–0.85 produced by the powder metallurgy method is analyzed with regard to its elastic and electric properties. Various predictive models for the electrical conductivity and Young's modulus of closed-cell metal foam are assessed based on the experimental measurements. It is shown that the differential scheme provides the best predictions of the electrical conductivity in the porosity range 0.7–0.85, while Mori–Tanaka's scheme gives the best results for the Young's modulus. Comparing the two sets of the experimental data, cross-property coefficient that connects changes in the Young's modulus and electrical conductivity of a material due to pores was determined. A non-trivial finding is that the best prediction of the cross-property coefficient is obtained in the framework of non-interaction approximation.     

Structural and magnetic characterization of batch-fabricated nickel encapsulated multi-walled carbon nanotubes

We report on the growth and fabrication of Ni-filled multi-walled carbon nanotubes (Ni-MWNTs) with an average diameter of 115 nm and variable length of 400 nm-1 μm. The Ni-MWNTs were grown using template-assisted electrodeposition and low pressure chemical vapor deposition (LPCVD) techniques. Anodized alumina oxide (AAO) templates were fabricated on Si using a current controlled process. This was followed by the electrodeposition of Ni nanowires (NWs) using galvanostatic pulsed current (PC) electrodeposition. Ni NWs served as the catalyst to grow Ni-MWNTs in an atmosphere of H2/C2H2 at a temperature of 700?°C. Time dependent depositions were carried out to understand the diffusion and growth mechanism of Ni-MWNTs. Characterization was carried out using scanning electron microscopy (SEM), focused ion beam (FIB) milling, transmission electron microscopy (TEM), Raman spectroscopy and energy dispersive x-ray spectroscopy (EDX). TEM analysis revealed that the Ni nanowires possess a fcc structure. To understand the effects of the electrodeposition parameters, and also the effects of the high temperatures encountered during MWNT growth on the magnetic properties of the Ni-MWNTs, vibrating sample magnetometer (VSM) measurements were performed. The template-based fabrication method is repeatable, efficient, enables batch fabrication and provides good control on the dimensions of the Ni-MWNTs.     

Fabrication and characterization of Al-matrix composites reinforced with amino-functionalized carbon nanotubes

We report the fabrication of Al-matrix composites reinforced with amino-functionalized carbon nanotubes (fCNTs) using powder metallurgy process. Functionalization of the nanotubes was carried out by ball milling multiwalled carbon nanotubes (MWCNTs) in the presence of ammonium bicarbonate. It has been found that the mechanical properties of Al-fCNT composites were much superior to the composites fabricated using non-functionalized or acid functionalized carbon nanotubes. The enhancement in mechanical properties in these composites are attributed mainly to the better and homogeneous dispersion of fCNT in Al matrix as compared to non-functionalized or acid functionalized carbon nanotubes and the formation of a strong interfacial bonding between fCNT and Al matrix leading to an efficient load transfer from Al matrix to fCNT following high-resolution transmission electron microscopy.     

Compressive behavior of closed-cell aluminum alloy foams at medium strain rates

Compressive behavior of closed-cell aluminum alloy foams at strain rates of 10⁻³-450 s⁻¹ has been studied experimentally. The fully stress-strain curves of specimens at medium strain rates were obtained using the High Rate Instron Test System, which can maintain a constant loading rate. The experimental results show that plateau stress and energy absorption capacity are remarkable dependent on strain rate, while the densification strain has a negligible dependence.     

Morphology and thermal conductivity of polyacrylate composites containing aluminum/multi-walled carbon nanotubes

Polyacrylate composites with various fillers such as multi-walled carbon nanotube (CNT), aluminum flake (Al-flake), aluminum powders and Al–CNT were prepared by a ball milling. The thermal decomposition temperature increased by as much as 64 °C for polyacrylate/Al-flake 70 wt% composite compared to polyacrylate. The thermal conductivity of polyacrylate/Al–CNT composites increased from 0.50 to 1.67 W/m K as the Al–CNT content increases from 50 to 80 wt%. The thermal conductivity of the composite sheet increases with the sheet thickness. At the given filler concentration (90 wt%), the composite filled with aluminum powder of 13 μm has a higher thermal conductivity than the one filled 3 μm powder, and the composite filled with mixture of two powders showed a synergistic effect on the thermal conductivity. The morphology indicates that the dispersion of CNT in the polyacrylate/Al-flake + CNT composite is not perfect, and agglomeration of CNTs was observed.