Structural-phase state and lasing of 5–15 at% Yb3+:Y3Al5O12 optical ceramics

Yttrium aluminum garnet (Yb³⁺:Y₃Al₅O₁₂) laser ceramics doped by 5, 10 and 15 at% of ytterbium ions were obtained by reactive sintering. Optimal sintering temperature range for the formation of highly-dense transparent Yb³⁺:Y₃Al₅O₁₂ ceramics under normal recrystallization conditions was found to be T = 1750–1800 °C. The influence of Yb³⁺ ions on structural-phase state, phase composition, microstructure, optical and luminescent properties of sintered samples was experimentally investigated. It was shown that lattice parameter a of Yb³⁺:Y₃Al₅O₁₂ ceramics decreases linearly with increasing of Yb³⁺ concentration in a good agreement with L. Vegard’s rule, that indicates to the formation of (Y_1−xYb_x)₃Al₅O₁₂ (х = 0.05–0.15) substitutional solid solutions. No concentration quenching of Yb³⁺ luminescence was observed in Yb³⁺:Y₃Al₅O₁₂ within the 5–15 at% doping range. Quasi-CW lasing of Yb³⁺:Y₃Al₅O₁₂ ceramics was studied under diode-pumping at 970 nm. A highest slope efficiency of about 50% was obtained for 15 at%-doped Yb³⁺:Y₃Al₅O₁₂ ceramics sintered at T = 1800 °C for 10 h.     

Effect of post-sintering heat-treatment on thermal and mechanical properties of Si3N4 ceramics sintered with different additives

To improve the thermal conductivity of Si₃N₄ ceramics, elimination of grain-boundary glassy phase by post-sintering heat-treatment was examined. Si₃N₄ ceramics containing SiO₂–MgO–Y₂O₃-additives were sintered at 2123 K for 2 h under a nitrogen gas pressure of 1.0 MPa. After sintering, the SiO₂ and MgO could be eliminated from the ceramics by vaporization during post-sintering heat-treatment at 2223 K for 8 h under a nitrogen gas pressure of 1.0 MPa. Thermal conductivity of 3 mass% SiO₂, 3 mass% MgO and 1 mass% Y₂O₃-added Si₃N₄ ceramics increases from 44 to 89 Wm⁻¹ K⁻¹ by the decrease in glassy phase and lattice oxygen after the heat-treatment. Relatively higher fracture toughness (3.8 MPa m^1/2) and bending strength (675 MPa) with high hardness (19.2 GPa) after the heat-treatment were achieved in this specimen. Effects of heat-treatment on microstructure and chemical composition were also observed, and compared with those of Y₂O₃–SiO₂-added and Y₂O₃–Al₂O₃-added Si₃N₄ ceramics.     

Improved thermal conductivity of sintered reaction-bonded silicon nitride using a BN/graphite powder bed

Sintered reaction-bonded silicon nitride (SRBSN) with improved thermal conductivity was achieved after the green compact of submicron Si powder containing 4.22 wt% impurity oxygen and Y₂O₃-MgO additives was nitrided at 1400 °C for 6 h and then post-sintered at 1900 °C for 12 h using a BN/graphite powder bed. During nitridation, the BN/10 wt% C powder bed altered the chemistry of secondary phase by promoting the removal of SiO₂, which led to the formation of larger, purer and more elongated Si₃N₄ grains in RBSN sample. Moreover, it also enhanced the elimination of SiO₂ and residual Y₂Si₃O₃N₄ secondary phase during post-sintering, and thus induced larger elongated grains, decreased lattice oxygen content and increased Si₃N₄-Si₃N₄ contiguity in final SRBSN product. These characteristics enabled SRBSN to obtain significant increase (∼40.7%) in thermal conductivity from 86 to 121 W ∙ m⁻¹ ∙ K⁻¹ without obvious decrease in electrical resistivity after the use of BN/graphite instead of BN as powder bed.     

Rare-earth element doped Si3N4/SiC micro/nano-composites—RT and HT mechanical properties

Dense Si₃N₄/SiC micro/nano-composites with varying grain boundary phase composition were fabricated by hot-pressing under the same conditions. Six different sintering aids (Lu₂O₃, Yb₂O₃, Y₂O₃, Sm₂O₃, Nd₂O₃ and La₂O₃) were used. The formation of SiC nano-inclusions was achieved by in situ carbothermal reduction of SiO₂ by C during the sintering process. Room temperature, fracture toughness, hardness and strength tended to increase when the cation radius of the rare-earth element used in the oxide additive decreased (i.e. from La³⁺ to Lu³⁺). The composite material with Lu₂O₃ sintering additive showed the highest hardness and had reasonably high fracture toughness and strength. The same micro/nano-composite also possessed the highest creep resistance in the temperature range from 1250 °C to 1400 °C and with loads in the range 50–150 MPa.     

Water vapour corrosion of rare earth monosilicates for environmental barrier coating application

Water vapour corrosion resistance of five rare earth monosilicates Y₂SiO₅, Gd₂SiO₅, Er₂SiO₅, Yb₂SiO₅, and Lu₂SiO₅ was investigated during testing at 1350 °C for up to 166 h in static air with 90% water vapour. Four of the RE-silicates showed little weight gain (0.859 mg cm⁻²) after 166 h of exposure. Prior to testing the microstructure consists of equiaxed grains of 4- 7±0.4 µm. XRD analysis showed that after 50 h exposure to water vapour corrosion Y, Er, Yb and Lu-silicates had both mono and disilicates present on their surfaces as a result of the reaction between monosilicate and water vapour to form disilicate, while Gd-silicate has converted completely to G_4.67Si₃O₁₃ making it less stable for environmental barrier coating application. The microstructures of corroded Y, Er, Yb and Lu-silicates contain ridges and cracks, while that of Gd-silicate contains rounded grains suggesting melting along with striped contract grains.     

Sintering of Yb3+:Y2O3 transparent ceramics in hydrogen atmosphere

Highly transparent Yb³⁺:Y₂O₃ ceramics with doping concentration up to 40.0 at.% had been fabricated successfully via hydrogen atmosphere sintering, where the raw powders were synthesized by co-precipitation method. The sintering temperature is about 600 °C lower than its melting temperature. SEM investigation revealed the average grain size of Yb³⁺:Y₂O₃ ceramics sintered at 1850 °C for 9 h was about 7 μm. The highest transmittance of as-prepared 1 mm thickness samples around wavelength of 1050 nm reached 80%, which is close to the theoretical value of Y₂O₃. The optical spectroscopic properties of Yb³⁺:Y₂O₃ transparent ceramics have also been investigated, which shows that it is a very good laser material for diode laser pumping and short pulse mode-locked laser.     

Crystal structure,mechanical and thermal properties of Yb4Al2O9: A combination of experimental and theoretical investigations

The key requirements for a successful thermal and environmental barrier coating (T/EBC) material include stability in high temperature water vapor, low Young's modulus, close thermal expansion coefficient (TEC) with mullite, low thermal conductivity and weak mechanical anisotropy. The current prime candidates for top coat are ytterbium silicates (Yb₂SiO₅ and Yb₂Si₂O₇). A major weakness of these two silicates is the severe anisotropy in mechanical properties and thermal expansion that would lead to cracking of the coating. Thus, searching for new materials with weak mechanical and thermal anisotropy is of signification. In this work, the crystal structure, mechanical and thermal properties of a promising T/EBC candidate, Yb₄Al₂O₉, are investigated theoretically and experimentally. Good ductility, low shear deformation resistance, low Young's modulus (151 GPa) and low thermal conductivity (0.78 W m⁻¹ K⁻¹) is underpinned by heterogeneous bonding characteristic and distortion of the structure. Close TEC (6.27 × 10⁻⁶ K⁻¹) with mullite and weak mechanical anisotropy highlight the suitability of Yb₄Al₂O₉ as a prospective T/EBC.     

Densification behaviors and high-temperature characteristics of Si3N4 sintered bodies using Al2O3–Yb2O3 additives

The densification behaviors (include α–β transformation) and high-temperature characteristics (especially oxidation resistance and high-temperature strength properties) of Si₃N₄ sintered bodies using Al₂O₃–Yb₂O₃ based sintering additive are investigated.Densification and α–β transformation behaviors were investigated by varying the compositions of Al₂O₃–Yb₂O₃ additives. In terms of the influence of the Y₂O₃/Al₂O₃ ratio on densification behavior, a greater Yb₂O₃/Al₂O₃ ratio tends to inhibit densification. The α–β transformation tended to be delayed in sintered bodies with a small additive amount of 3.4 mass%. Compared with the transformation behaviors of the sintered bodies using Al₂O₃–Y₂O₃ additives, those using Al₂O₃–Yb₂O₃ additives exhibited a narrower temperature zone for α–β transformation, which attributed to the finer structure for the sintered body using Al₂O₃–Yb₂O₃ additives. This is affected by the difference in solubility of Si₃N₄ in the two kinds of glass phase.High room temperature strength of 900–1000 MPa was obtained for sintered bodies with a 10.0 mass% addition of additives, and this is considered to be due to the finer micro-structure. Precipitation of a Yb₄Si₂N₂O₇ phase at the grain boundary glass phase, as induced by crystallization processing, enables the improvement of 1300 °C strength to about 650–720 MPa. Crystallization processing resulted in a 30% reduction in the amount of weight change during oxidation (from 3.42 to 2.46 mg/cm²), demonstrating the effectiveness in improving oxidation resistance.     

Novel synthesis and applications of yttrium silicates from a silicone resin containing oxide nano-particle fillers

In this paper, a novel method for the synthesis of yttrium silicates is presented. Such silicates are well known to be promising materials for protecting various substrates against high temperature oxidation, but they can typically be produced only after quite complicated processing. The use of preceramic polymers, in which a silicate article is obtained by direct thermal treatment in air of nano-composites consisting of silicone resins containing suitable oxide nano-particles, is a valid alternative, since the desired phases, i.e. Y-monosilicate (Y₂O₃·SiO₂) and Y-disilicate (Y₂O₃·2SiO₂) can be obtained by treatments at low temperature (1000–1400 °C). Y-disilicate could be employed for the manufacturing of dense and thick coatings on SiC foamed substrate, by simply dipping the substrates into silicone suspensions, before ceramic conversion. Y-monosilicate, that could be also useful for coatings, was found to exhibit promising characteristics, when doped with Eu₂O₃, making it of interest for application as red phosphor for LEDs.     

Influence of Yb3+ doping on phase stability and thermophysical properties of (Y1-xYbx)3Al5O12 under high temperature

In this work, Yb³⁺ was selected to replace the Y³⁺ in yttrium aluminum garnet (YAG) in order to reduce its thermal conductivity under high temperature. A series of (Y_1-xYb_x)₃Al₅O₁₂ (x=0, 0.1, 0.2, 0.3, 0.4) ceramics were prepared by solid-state reaction at 1600 °C for 10 h. The microstructure, thermophysical properties and phase stability under high temperature were investigated. The results showed that all the Yb doped (Y_1-xYb_x)₃Al₅O₁₂ ceramics were comprised of a single garnet-type Y₃Al₅O₁₂ phase. The thermal conductivities of (Y_1-xYb_x)₃Al₅O₁₂ ceramics firstly decreased and subsequently increased with Yb ions concentration rising from room temperature to 1200 °C. (Y_0.7Yb_0.3)₃Al₅O₁₂ had the lowest thermal conductivity among investigated specimens, which was about 1.62 W m⁻¹ K⁻¹ at 1000 °C, around 30% lower than that of pure YAG (2.3 W m⁻¹ K⁻¹, 1000 °C). Yb had almost no effect on the coefficients of thermal expansion (CTEs) of (Y_1-xYb_x)₃Al₅O₁₂ ceramics and the CTE was approximate 10.7×10⁻⁶ K⁻¹ at 1200 °C. In addition, (Y_0.7Yb_0.3)₃Al₅O₁₂ ceramic remained good phase stability when heating from room temperature to 1450 °C.     

Fabrication and properties of Y2O3 transparent ceramic by sintering aid combinations

Transparent Y₂O₃ ceramics were fabricated by the solid-state reaction and vacuum sintering method using La₂O₃, ZrO₂ and Al₂O₃ as sintering aids. The microstructure of the Y₂O₃ ceramics sintered from 1550 °C to 1800 °C for 8 h were analyzed by SEM. The sintering process of the Y₂O₃ transparent ceramics was optimized. The results showed that when the samples were sintered at 1800 °C for 8 h under vacuum, the average grain sizes of the ceramics were about 3.5 µm. Furthermore, the transmittance of Y₂O₃ ceramic sintered at 1800 °C for 8 h was 82.1% at the wavelength around the 1100 nm (1 mm thickness), which was close to its theoretical value. Moreover, the refractive index of the Y₂O₃ transparent ceramic in the temperature range from 30 °C to 400 °C were measured by the spectroscopic ellipsometry method.     

Shape dependence of corrosion kinetics of Si3N4 ceramics in acids

The corrosion behaviour of Si₃N₄ ceramics with constant composition (Y₂O₃–Al₂O₃ additives) but of different shapes – plate, cylinder and ball – was investigated in 0.5 mol/l H₂SO₄ at 90 °C. The corrosion kinetics were measured using weight losses and thickness of the corrosion layers. The investigation showed that the corrosion depends on the shape of the samples. The differences in corrosion kinetics cannot be explained by the shrinking core mechanism. They are caused by different formation rates of the passivating SiO₂-rich layers in the corroded materials.     

Effect of sintering additives on the oxidation behavior of Si3N4 ceramics at 1300 °C

This paper describes the results of systematic investigation of the oxidation behavior of Si₃N₄ based ceramics. The tests were carried out at 1300 °C for 2000 h in a high-temperature dry air environment. The Si₃N₄ specimens tested include the following: (a) S-1: Si₃N₄ added 8 mass% Y₂O₃, (b) S-2: Si₃N₄/SiC added 8 mass% Y₂O_3, (c) S-3: Si₃N₄ added 5 mass% Y₂O₃ and 3 mass% Al₂O_3, (d) S-4: Si₃N₄/SiC added 5 mass% Y₂O₃ and 3 mass% Al₂O_3. Several interesting conclusions were obtained as follows: (1) the thicknesses of oxidized layer of S-3 and S-4 were much thicker than S-1 and S-2, (2) oxidation kinetics of S-1 and S-2 obeyed a parabolic law on the whole, while those of S-3 and S-4 had a break, (3) the yttrium (Y) concentration under the oxidized layer decreased significantly. The Y-decreased zone was defined as a diffused layer. The thicknesses of the diffused layers of S-3 and S-4 samples were very large. (4) Primarily, the crystalline phases in the oxidized layer were SiO₂ and Y₂Si₂O_7. (5) The effect of SiC composition on the oxidation behavior was small.     

Catalytic nitridation preparation of high-performance Si3N4(w)-SiC composite using Fe2O3 nano-particle catalyst: Experimental and DFT studies

The complete conversion from Si into Si₃N₄ was achieved after 2 h nitridation at 1400 °C by using in-situ formed Fe₂O₃ nano-particles (NPs) as a catalyst. Such a synthesis condition was remarkably milder than that (>1450 °C for many hours) required by the conventional Si nitridation method. Density functional theory (DFT) calculations suggest that Fe₂O₃ catalyst accelerates the Si nitridation via weakening the bond strength of absorbed N₂ molecule. Furthermore, Si₃N_4(w)-SiC composites prepared by the present catalytic nitridation method showed excellent high-temperature properties including modulus of rupture (MOR of 29.9 MPa at 1400 °C), thermal shock resistance (residual MOR percentage of 50% at ΔT = 1300 °C), as well as good oxidation resistance and cryolite corrosion resistance against molten cryolite. It can be concluded that, Fe₂O₃ NPs not only greatly accelerated the Si nitridation and Si₃N₄ formation, but also facilitated the epitaxial growth of reinforcement phase of Si₃N₄ whisker in the Si₃N_4(w)-SiC composites.     

Tb3+/Yb3+ co-doped Y2O3 upconversion transparent ceramics: Fabrication and characterization for IR excited green emission

Tb³⁺/Yb³⁺ co-doped Y₂O₃ transparent ceramics were fabricated by vacuum sintering of the pellets (prepared from nanopowders by uniaxial pressing) at 1750 °C for 5 h. Zr⁴⁺ and La³⁺ ions were incorporated in Tb³⁺/Yb³⁺ co-doped Y₂O₃ nanoparticle to reduce the formation of pores which limits the transparency of ceramic. An optical transmittance of ∼80% was achieved in ∼450 to 2000 nm range for 1 mm thick pellet which is very close to the theoretical value by taking account of Fresnel’s correction. High intensity luminescence peak at 543 nm (green) was observed in these transparent ceramics under 976 and 929 nm excitations due to Yb–Tb energy transfer upconversion.     

Polymorphism in the Lu2 − xYxSi2O7 system at high temperatures

Samples in the system Lu_2 − xY_xSi₂O₇ (1.25 ≤ × ≤ 2) have been synthesised following a sol–gel method and calcined to high temperatures (≥1400 °C). X-ray diffraction (XRD) has shown that all compositions crystallize as β-Lu_2 − xY_xSi₂O₇ at the low temperatures, while increasing calcination temperature produces the formation of the γ- and δ-polymorphs, the temperatures of formation of each polymorph depending on the Y/Lu ratio. Unit cell parameters of the samples crystallizing as γ-Lu_2 − xY_xSi₂O₇ have been calculated and plotted as a function of composition. They show a linear change with increasing Y content, indicating a degree of solid solubility of Lu₂Si₂O₇ in γ-Y₂Si₂O₇. Based on these data and on those reported in our previous studies [Becerro, A.I. and Escudero, A., XRD and ²⁹Si MAS NMR spectroscopy across the β-Lu₂Si₂O₇–β-Y₂Si₂O₇ solid solution. J. Solid State Chem., 2005, 178; Becerro, A.I. and Escudero, A., Phase transitions in Lu-doped Y₂Si₂O₇ at high temperatures. Chem. Mater., 2005, 17, 112] a temperature–composition diagram of the Lu₂Si₂O₇–Y₂Si₂O₇ system is given. Finally, the influence of Lu on the reversibility of the γ-Y₂Si₂O₇ → β-Y₂Si₂O₇ transition is studied by means of XRD and ²⁹Si MAS NMR spectroscopy.     

Microstructure and properties of mullite–ZrO2 ceramics with silicon nitride additive prepared by spark plasma sintering

The process of densification and development of the microstructure of mullite–ZrO₂/Y₂O₃ ceramics from mixture of Al₂O₃, SiO₂, ZrO₂ and Y₂O₃ by gradually adding of α–β Si₃N₄ nanopowder from 1 to 5 wt% by traditional and spark plasma sintering were investigated by means of differential thermal analysis (DTA), X-ray diffraction (XRD), scanning electron microscopy (SEM), and some ceramic and mechanical properties. The processes of DTA for all samples are characterised by a low-pitched endo-effect, when gradual mullite formation and noticeable densification at temperatures of 1200–1400 °C is started. It is testified by shrinkage and density both for traditionally and by SPS-sintered samples. The influence of the Si₃N₄ additive on the density characteristics is insignificant for both sintering cases. For SPS samples, the density reaches up to 3.33 g/cm³, while for traditionally sintered samples, the value is 2.55 g/cm³, and the compressive strength for SPS grows with Si₃N₄ additives, reaching 600 N/mm². In the case of traditional sintering, it decreases to approximately 100 N/mm². The basic microstructure of ceramic samples sintered in a traditional way and by SPS is created from mullite (or pseudo-mullite) crystalline formations with the incorporation of ZrO₂ grains. The microstructure of ceramic samples sintered by SPS shows that mullite crystals are very densely arranged and they do not have the characteristic prismatic shape. The traditional sintering process causes the creation of voids in the microstructure, which, with an increasing amount of Si₃N₄ additive, are filled with mullite crystalline formations.     

Hierarchically structured polymer-derived ceramic fibers by electrospinning and catalyst-assisted pyrolysis

Hierarchically structured polymer-derived ceramic fibers were successfully produced by electrospinning a commercially available preceramic polymer to which a cobalt-based catalyst precursor was added, followed by pyrolysis in nitrogen at temperatures ranging from 1250 to 1400 °C. The nanowires formed via the vapor–liquid–solid (VLS) mechanism, involving the reaction of SiO and CO gases, generated from the decomposition of the polymer-derived-ceramic at high temperature, with the heating atmosphere assisted by the presence of nano-sized CoSi droplets. The main crystalline phase for the nanowires was Si₃N₄ below 1350 °C, and Si₂N₂O at 1400 °C, and the amount of nanowires increased with increasing heating temperature. Hierarchically structured fiber mats possessed a higher specific surface area (14.45 m²/g) than that of a sample produced without the cobalt catalyst (4.37 m²/g).     

Yb3+ concentration on emission color,thermal sensing and optical heater behavior of Er3+ doped Y6O5F8 phosphor

Up-conversion phosphor is a potential candidate as non-contact temperature sensor because of its unjammable and unique detection abilities. In this work, we investigate the influence of Yb³⁺ concentration on the emission color, thermal sensing and optical heater behavior of Er³⁺ doped Y₆O₅F₈ phosphor. Our results show that the emission color of Er³⁺ and Yb³⁺ co-doped Y₆O₅F₈ powder changes from green to yellow with the Yb³⁺ concentration increasing. Importantly, the temperature sensing sensitivities of Er³⁺ and Yb³⁺ co-doped Y₆O₅F₈ powder reach 0.008, 0.009, 0.010 and 0.011 K⁻¹ as the sample doped with 2%, 5%, 8% and 11% Yb³⁺ at 476 K, respectively. Moreover, the temperature of high Yb³⁺ concentration sample shows preferable optical heating behavior, whose temperature is ascended by a large value of 94 K when the excitation pump power density changes from 1.0 to 13.1 W cm⁻². These results suggest Er³⁺ and Yb³⁺ co-doped Y₆O₅F₈ powder has great potential in colorful display, temperature sensing and optical heating.     

Processing of micro-components made of sintered reaction-bonded silicon nitride (SRBSN). Part 2: Sintering behaviour and micro-mechanical properties

This second part of the report deals with, how the sintering additives Y₂O₃, Al₂O₃, and MgO influence the sintering behaviour of SRBSN. Paraffin-based feedstocks with varying sintering aid compositions and silicon grain size were used for moulding macro- and micro-scale samples. It was observed that compositions with smaller Si grain size (with correspondingly high SiO₂ content) and containing Al₂O₃ as sintering additive exhibit higher shrinkage and lower residual porosity when sintered at 1700–1800 °C after nitridation. The mechanical properties determined for micro-scale samples were obtained by three-point bending tests, with the resulting characteristic strength values σ₀ ranging from 500 MPa up to 1200 MPa. Surprisingly residual porosity did not play the role of a strength limiting factor; rather it was observed that the presence of crystalline secondary phases – mainly Y₂Si₃O₃N₄ – was responsible for reducing the micro-bending strength. As micro-samples exhibit a large surface-to-volume ratio they are in particular affected by decomposition of Si₃N₄ and volatilization of SiO₂ which is considered to be responsible for the occurrence of secondary phases preferred at the sample surface. The powder bed condition was also found to play a prominent role in the development of the secondary phases during liquid phase sintering.