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1.
The properties of ZrO2 co-stabilized by CeO2 and TiO2 ceramic bulks were investigated for potential thermal barrier coating (TBC) applications. Results showed that the (Ce0.15Tix)Zr0.85-xO7 (x?=?0.05, 0.10, 0.15) compositions with single tetragonal phase were more stable than the traditional 8YSZ at 1573?K. These compositions also showed a large thermal expansion coefficient (TEC) and a high fracture toughness, which were comparable to those of YSZ. However, the phase stability, fracture toughness and sintering resistance of the CeO2-TiO2-ZrO2 system showed a decline tendency with the increase of TiO2 content. The TEC of the ceramic bulks decreased with increase of TiO2 content as well because the crystal energy was enhanced with increasing substitution of Zr4+ by smaller Ti4+. The (Ce0.15Ti0.05)Zr0.8O2 had the best comprehensive properties among the (Ce0.15Tix)Zr0.85-xO2 compositions as well as a low thermal conductivity. Therefore, it can be explored as a TBC candidate material for high-temperature applications.  相似文献   

2.
ZrO2 co-stabilized by CeO2 and TiO2 with stable, nontransformable tetragonal phase has attracted much attention as a potential material for thermal barrier coatings (TBCs) applied at temperatures >?1200?°C. In this study, ZrO2 co-stabilized by 15?mol% CeO2 and 5?mol% TiO2 (CTZ) and CTZ/YSZ (zirconia stabilized by 7.4?wt% Y2O3) double-ceramic-layer TBCs were respectively deposited by atmospheric plasma spraying. The microstructures, phase stability and thermo-physical properties of the CTZ coating were examined using scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric-differential scanning calorimeter (TG-DSC), laser pulses and dilatometry. Results showed that the CTZ coating with single tetragonal phase was more stable than the YSZ coating during isothermal heat-treatment at 1300?°C. The CTZ coating had a lower thermal conductivity than that of YSZ coating, decreasing from 0.89?W?m?1 K?1 to 0.76?W?m?1 K?1 with increasing temperature from room temperature to 1000?°C. The thermal expansion coefficients were in the range of 8.98?×?10?6 K?1 – 9.88 ×10?6 K?1. Samples were also thermally cycled at 1000?°C and 1100?°C. Failure of the TBCs was mainly a result of the thermal expansion mismatch between CTZ coating and superallloy substrate, the severe coating sintering and the reduction-oxidation of cerium oxide. The thermal durability of the TBCs at 1000?°C can be effectively enhanced by using a YSZ buffer layer, while the thermal cycling life of CTZ/YSZ double-ceramic-layer TBCs at 1100?°C was still unsatisfying. The thermal shock resistance of the CTZ coating should be improved; otherwise the promising properties of CTZ could not be transferred to a well-functioning coating.  相似文献   

3.
《Ceramics International》2022,48(15):21926-21934
The effect of TiO2 and Ta2O5 co-doping on the phase structure, fracture toughness, and sintering behavior of 10mol%(Y0.4Gd0.3Yb0.3)2O3-stabilized zirconia was investigated using X-ray diffraction, scanning electron microscopy, microindentation, and pressureless sintering. The results showed that 10mol%(Y0.4Gd0.3Yb0.3)2O3–ZrO2 had a single cubic phase structure, and an increase in the Ta2O5 (≥6 mol%) and TiO2 doping concentrations resulted in a simultaneous increase in the content and stability of the tetragonal phase. The fracture toughness of TiO2 and Ta2O5 co-doping 10mol%(Y0.4Gd0.3Yb0.3)2O3–ZrO2 decreased with an increase in the Ta2O5 content. On the other hand, the TiO2 content had no significant effect on the fracture toughness of 10mol%(Y0.4Gd0.3Yb0.3)2O3–ZrO2. The sintering resistance of the specimens increased with an increasing in the Ta2O5 content; however, an increase in the TiO2 content accelerated the densification of the specimens. When the Ta2O5 content was 10 mol% and the TiO2 content was in the range of 4–8 mol%, a single non-transformable tetragonal phase structure with fracture toughness similar to that of 6–8 wt% Y2O3 stabilized ZrO2 and excellent anti-sintering properties could be obtained. This structure can be explored as a thermal barrier coating material for high-temperature applications.  相似文献   

4.
《Ceramics International》2016,42(6):7360-7365
Y2O3 stabilized ZrO2 (YSZ) has been considered as the material of choice for thermal barrier coatings (TBCs), but it becomes unstable at high temperatures and its thermal conductivity needs to be further reduced. In this study, 1 mol% RE2O3 (RE=La, Nd, Gd, Yb) and 1 mol% Yb2O3 co-doped YSZ (1RE1Yb–YSZ) were fabricated to obtain improved phase stability and reduced thermal conductivity. For 1RE1Yb–YSZ ceramics, the phase stability of metastable tetragonal (t′) phase increased with decreasing RE3+ size, mainly attributable to the reduced driving force for t′ phase partitioning. The thermal conductivity of 1RE1Yb–YSZ was lower than that of YSZ, with the value decreasing with the increase of the RE3+ size mainly due to the increased elastic field in the lattice, but 1La1Yb–YSZ exhibited undesirably high thermal conductivity. By considering the comprehensive properties, 1Gd1Yb–YSZ ceramic could be a good potential material for TBC applications.  相似文献   

5.
《Ceramics International》2016,42(15):16584-16588
3.5 mol% Er2O3 stabilized ZrO2 (ErSZ) and Gd2Zr2O7 powders were produced by a chemical co-precipitation and calcination method, and ErSZ was used to toughen Gd2Zr2O7. The phase structure, toughness and thermal conductivities of ErSZ toughened Gd2Zr2O7 ceramics were investigated. When the ErSZ content was below 15 mol%, the compound consisted of pyrochlore phase, the ordering degree of which decreased with the increase of the ErSZ content. High ErSZ doping led to the formation of metastable tetragonal (t′) phase in the compound. The addition of ErSZ in Gd2Zr2O7 benefited its toughness, mainly attributable to the presence of t′ phase in the compound. With the increase of the ErSZ content in the compound, the thermal conductivity first decreased and then showed an upward tendency, and 10 mol% ErSZ toughened Gd2Zr2O7 exhibited the lowest thermal conductivity.  相似文献   

6.
《Ceramics International》2022,48(24):36539-36555
In this study, La1-xNdxMgAl11-xScxO19 (x = 0.1, 0.2, 0.3; abbreviated as LNMAS-1, 2, 3) coatings which are supposed to possess better properties than LaMgAl11O19 (LMA) were plasma-sprayed and their high-temperature performance were comparatively investigated. Results show that addition of Nd3+ and Sc3+ as dopants to LMA endows corresponding coatings with reduced thermal conductivity and enhanced thermal expansion coefficient, while maintaining advantageous phase stability, although still being subjected to amorphization in plasma flame and following crystallization upon high-temperature service. Furthermore, the doping could cause adherence increasing between topcoat/bondcoat, benefiting from improved melting condition, especially in LNMAS-2 and LNMAS-3 coatings, which is related to the specific powder morphology and lowered melting point. During exposure to 1350°C, mechanical performance and structure integrity of doped free-standing LNMAS coatings can be well preserved even after 400 h aging. In thermal cyclic fatigue test, LNMAS-2 and LNMAS-3 coatings undertake thermal cycling lifetime of ~181 and 191 cycles at 1100°C, respectively, 40% durable than that of LMA coating. These preliminary results suggest that LNMAS-2, 3 might be promising candidates for advanced thermal barrier coating applications.  相似文献   

7.
Gd2O3 and Yb2O3 co-doped 3.5 mol% Y2O3–ZrO2 and conventional 3.5 mol% Y2O3–ZrO2 (YSZ) powders were synthesized by solid state reaction. The objective of this study was to improve the phase stability, mechanical properties and thermal insulation of YSZ. After heat treatment at 1500 °C for 10 h, 1 mol% Gd2O3–1 mol% Yb2O3 co-doped YSZ (1Gd1Yb-YSZ) had higher resistance to destabilization of metastable tetragonal phase than YSZ. The hardness of 5 mol% Gd2O3–1 mol% Yb2O3 co-doped YSZ (5Gd1Yb-YSZ) was higher than that of YSZ. Compared with YSZ, 1Gd1Yb-YSZ and 5Gd1Yb-YSZ exhibited lower thermal conductivity and shorter phonon mean free path. At 1300 °C, the thermal conductivity of 5Gd1Yb-YSZ was 1.23 W/m K, nearly 25% lower than that of YSZ (1.62 W/m K). Gd2O3 and Yb2O3 co-doped YSZ can be explored as a candidate material for thermal barrier coating applications.  相似文献   

8.
Ba-substituted La2Mo2O9 ((La1−xBax)2Mo2O9−δ, x = 0–0.12) was prepared and the thermal and mechanical properties were evaluated. The thermal expansion coefficients (TECs) were determined from high-temperature X-ray diffraction (XRD) analysis. Phase transition in La2Mo2O9 was suppressed via substitution of Ba for La, as demonstrated by differential scanning calorimetry (DSC) analysis. The mechanical properties, such as the bulk modulus, shear modulus, Young’s modulus, compressibility, and Debye temperature were evaluated from the measured sound velocities. The thermal conductivity was evaluated from the thermal diffusivity, heat capacity, and density in the temperature range from room temperature to 1073 K. The thermal conductivity decreased with increasing Ba content. Theoretical calculations based on the Klemens–Callaway model were performed to analyze the thermal conductivity, and the results suggest that the reduction of the thermal conductivity was mainly attributed to oxygen defects in the anion sublattice of La2Mo2O9.  相似文献   

9.
In this paper, the reduction mechanism in thermal conductivity of a series of Sc2O3-Y2O3 co-stabilized tetragonal ZrO2 ceramics is systematically discussed. The thermal conductivity is approximately 20–28% lower than that of 6–8 wt.% yttria-stabilized zirconia (YSZ). A phonon scattering model, on account of the influence of oxygen vacancy variation and cation mass fluctuation, is optimized and utilized to depict the thermal conductivity of these materials. For the samples with the same amount of oxygen vacancy, Sc3+ is more effective in lowering thermal conductivity than Y3+ due to the large mass difference with Zr4+, as evidenced by the scattering model and phonon vibrational density of states. The experimental and calculation results suggest that this optimized model is proved to be more effective in predicting the thermal conductivity of binary or multiple rare earth oxides co-doped tetragonal ZrO2 and guiding the compositional design of thermal barrier materials.  相似文献   

10.
《Ceramics International》2020,46(11):18888-18894
Ceramic materials for the thermal barrier coating (TBC) application of Gd2Zr2O7 (GZO), (Gd0.94Yb0.06)2Zr2O7 (GYb0.06Z), (Gd0.925Sc0.075)2Zr2O7 (GSc0.075Z), (Gd0.865Sc0.075Yb0.06)2Zr2O7 (GSc0.075Yb0.06Z), and (Gd0.8Sc0.1Yb0.1)2Zr2O7 (GSc0.1Yb0.1Z) were successfully synthesized by chemical co-precipitation. The effects of the doping of Sc2O3 and Yb2O3 on the phases, thermo-physical and mechanical properties of the ceramics were investigated. The results show that both Yb2O3 and Sc2O3 doping promoted the phase transition of GZO from pyrochlore to fluorite. All the Sc2O3-doped samples exhibited enhanced fracture toughness, as compared to the undoped sample. Furthermore, the GSc0.075Yb0.06Z sample revealed a thermal conductivity of ~0.8 W/mK at 1200 °C, which was nearly 30% lower than that of the undoped sample. The associated mechanisms related to the effects of the doping on the thermophysical and mechanical properties are discussed.  相似文献   

11.
《Ceramics International》2021,47(20):28892-28903
LaMgAl11O19-type magnetoplumbite holds great promise to be used above 1300 °C as thermal barrier coatings (TBCs), but its practical application has been restricted because of inferior thermophysical properties. Herein, we focus on optimizing the thermophysical properties of LaMgAl11O19 by simultaneously substituting La3+ and Al3+ ions with Nd3+ and Sc3+ ions, respectively. Results show that the effects of co-substitution on reducing thermal conductivity are pronounced. The thermal conductivities of La1-xNdxMgAl11-xScxO19 (x = 0, 0.1, 0.2, 0.3) ceramics decrease progressively with dopant concentration and a lowest thermal conductivity of 2.04 W/(m·K) is achieved with x = 0.3 at 1000 °C, which is a value superior to pure LMA and even lower than YSZ. The mechanisms behind the lowered thermal conductivity are investigated. Increase of the thermal expansion coefficient is also realized (8.53 × 10−6 K−1 for pure LMA, 9.07 × 10−6 K−1 for x = 0.3, 1300 °C). Most importantly, Nd3+ and Sc3+ combination doping indeed facilitates mechanical properties of La1-xNdxMgAl11-xScxO19 solid solutions as well. It should be noted that Sc3+ doping at Al3+ site plays more effective role in improving thermal properties than Nd3+ does at La3+ site. This work provides a path to simultaneously integrate low thermal conductivity, good phase stability, moderate thermal expansion behavior and excellent mechanical properties on LMA for the next generation TBCs.  相似文献   

12.
《Ceramics International》2019,45(10):12989-12993
Ba(Sr1/3Ta2/3)O3 (BST) ceramic was synthesized by a solid-state reaction method. The phase stability, microstructural evolution, and mechanical and thermal properties of the BST ceramic were investigated and characterized to evaluate the potential application of BST as a top coating material for thermal barrier coatings (TBCs). The results show that BST can maintain a stable hexagonal perovskite structure up to 1600 °C. Anisotropic growth of the grains above 1400 °C was observed. Its low elastic modulus and high fracture toughness suggest a high damage tolerance for the BST ceramic. In addition, the moderate coefficient of thermal expansion and superior heat insulation capability of the BST ceramic provide this ceramic the potential to serve as a top coating material of TBCs at higher temperature.  相似文献   

13.
(Gd1−xYbx)2Zr2O7 compounds were synthesized by solid reaction. Yb2O3 doped Gd2Zr2O7 exhibited lower thermal conductivities and higher thermal expansion coefficients (TECs) than Gd2Zr2O7. The TECs of (Gd1−xYbx)2Zr2O7 ceramics increased with increasing Yb2O3 contents. (Gd0.9Yb0.1)2Zr2O7 (GYbZ) ceramic exhibited the lowest thermal conductivity among all the ceramics studied, within the range of 0.8–1.1 W/mK (20–1600 °C). The Young's modulus of GYbZ bulk is 265.6 ± 11 GPa. GYbZ/YSZ double-ceramic-layer thermal barrier coatings (TBCs) were prepared by electron beam physical vapor deposition (EB-PVD). The coatings had an average life of more than 3700 cycles during flame shock test with a coating surface temperature of ∼1350 °C. Spallation failure of the TBC occurred by delamination cracking within GYbZ layer, which was a result of high temperature gradient in the GYbZ layer and low fracture toughness of GYbZ material.  相似文献   

14.
Yttria stabilized zirconia (YSZ) thermal barrier coatings (TBCs) are used to protect hot-components in aero-engines from hot gases. In this paper, the microstructure and thermo-physical and mechanical properties of plasma sprayed YSZ coatings under the condition of calcium-magnesium-alumina-silicate (CMAS) deposits were investigated. Si and Ca in the CMAS rapidly penetrated the coating at 1250 °C and accelerated sintering of the coating. At the interface between the CMAS and YSZ coating, the YSZ coating was partially dissolved in the CMAS, inducing the phase transformation from tetragonal phase to monoclinic phase. Also, the porosity of the coating was reduced from ∼25% to 5%. As a result, the thermal diffusivity at 1200 °C increased from 0.3 mm2/s to 0.7 mm2/s, suggesting a significant degradation in the thermal barrier effect. Also, the coating showed a ∼40% increase in the microhardness. The degradation mechanism of TBC induced by CMAS was discussed.  相似文献   

15.
Ultra-highly transparent ZrO2-doped Yb3+: Y2O3 ceramics were prepared by slip casting and vacuum pressureless sintering and the transmittance reached the highest value of 80.9% for the sample doped with 8.0 at% Yb3+. There are three main absorption peaks at 905, 950, and 976 nm, corresponding to the transition from the lowest level of field splitting of 2F7/2 crystal to every splitting energy levels of 2F5/2 crystal field. We analyzed the absorption and emission spectra of transparent Yb3+: Y2O3 from the energy level structure of Yb3+, and the transmission, absorption, and emission spectra were systematically studied. There are three main absorption peaks at 905, 950, and 976 nm and four emission peaks at 1076, 1031, 1013, and 977 nm, respectively. The emission peaks at 977 and 1013 nm broaden and vanish for 8.0 and 10.0 at% Yb3+-doped Y2O3, which may be related to the change of Y2O3 crystal field caused by high concentration.  相似文献   

16.
High-entropy ceramics exhibit great application potential as thermal barrier coating (TBC) materials. Herein, a series of novel high-entropy ceramics with RE2(Ce0.2Zr0.2Hf0.2Sn0.2Ti0.2)2O7 (RE2HE2O7, RE = Y, Ho, Er, or Yb) compositions were fabricated via a solid-state reaction. X-ray diffraction (XRD) and energy dispersive spectrometry (EDS) mapping analyses confirmed that RE2HE2O7 formed a single defect fluorite structure with uniform elemental distribution. The thermophysical properties of the RE2HE2O7 ceramics were investigated systematically. The results show that RE2HE2O7 ceramics have excellent high-temperature phase stability, high thermal expansion coefficients (10.3–11.7 × 10?6 K-1, 1200 ℃), and low thermal conductivities (1.10-1.37 W m-1 K-1, 25 ℃). In addition, RE2HE2O7 ceramics have a high Vickers hardness (13.7–15.0 GPa) and relatively low fracture toughness (1.14-1.27 MPa m0.5). The outstanding properties of the RE2HE2O7 ceramics indicate that they could be candidates for the next generation of TBC materials.  相似文献   

17.
《Ceramics International》2020,46(17):26841-26853
To study the impact of rare earth oxide doping on the thermal failure of thermal barrier coatings, 0.5 mol%, 1.0 mol% and 1.5 mol% Nd2O3-doped YSZ coatings were prepared by explosive spraying. SEM, XRD, EDS and microhardness testing were used to analyse the effect of different rare earth oxide doping contents on the morphology, composition and mechanical properties of the coatings. With an increase in the Nd2O3 doping content, the porosity of the coatings was reduced. The decrease in the porosity increased the compactness of the coatings and improved the microhardness and fracture toughness. The bonding strength and thermal shock resistance of the coatings were the highest among the samples herein when the rare earth doping content was 1.0 mol%, and the values were 37.6 MPa and 200 times, respectively. The thermal shock failure mode of the coating was mainly due to the exfoliation of the inner layer of the ceramic layer. The luminous intensity of the coating increased with increasing rare earth oxide doping content, and the emission spectrum of the Nd2O3-modified YSZ coating after the thermal shock test produced a new emission peak at 594 nm, which decreased at 708 nm.  相似文献   

18.
Ta2O5 doped Hf6Ta2O17 system (Hf6Ta2O17/Ta2O5) is considered to have potential application prospect in the field of aero-engine. We herein focus on the thermo-physical, mechanical properties and CMAS corrosion resistance of Hf6Ta2O17/Ta2O5 to systematically evaluate the possibility for the application of environmental barrier coating (EBC). By changing the content of Ta2O5, the gradient adjustment of thermal expansion coefficient can be realized while maintaining low thermal conductivity (1.5–2.2 W/(m·K)). The introduction of Ta2O5 significantly reduces the modulus and improves the fracture toughness. Single-phase Hf6Ta2O17 shows excellent corrosion resistance against molten calcium-magnesium-alumina-silicate (CMAS). The crystallization of CaTa2O6 and HfSiO4 is the important factor to prevent further corrosion. The introduction of Ta2O5 weakens the ability to prevent Si penetration and greatly increases the thickness of the corrosion layer. The results highlight the merit of Hf6Ta2O17/Ta2O5 system as potential candidate for multi-layer gradient coating on the surface of ceramic matrix composites.  相似文献   

19.
This study examines the electrophoretic deposition of Yb2Si2O7 particles on SiC substrates to produce Environmental Barrier Coatings. To prepare crack-free and homogeneous green coatings, the effect of the solvent, dispersant concentration, and pH were investigated. Ethanol provided a well-dispersed suspension and crack-free coating which was shown by sedimentation tests and microstructure analysis. The effect of the dispersant concentration was investigated with zeta potential measurement and microstructure analysis with a concentration above 0.5 g/L resulting in higher ionic strength and producing cracked and uneven coatings. The ionic strength was also associated with the powder packing density with larger indentation impressions measured for loosely packed coatings. The deposition rate depended on the suspension properties influenced coating integrity with delamination evidenced by analysing the current density drop during deposition. Sintering of the green coatings having different densities and microstructure showed their importance in the preparation of uniform and dense sintered coatings.  相似文献   

20.
《Ceramics International》2022,48(15):21700-21708
A two-step method, combined with cold isostatic pressing, was used to prepare CeO2-doped ZrP2O7 ceramics, and their microstructure, mechanical properties, thermal conductivities, and dielectric properties were determined. It was found that CeO2 doping could increase the Zr–P and P–O bond lengths, which in turn decreased the thermal conductivity of the ZrP2O7 matrix. Doping with 12 wt% CeO2 simultaneously reduced the sintering temperature and improved the mechanical properties of the ZrP2O7 ceramics, while retaining its low thermal conductivity and good dielectric properties. The maximum cold modulus of rupture of a sample at 1250 °C was 75.91 MPa, which met most conditions for use at room temperature. A COMSOL model was used to predict the thermal conductivity, based on the microstructure, with a relatively high degree of accuracy. The thermal conductivity of the CeO2-doped samples was lower than 1.083 W/(m·K). The dielectric constant was in the range of 5.93–6.52 at 20–40 GHz, and the dielectric loss was less than 4 × 10?3. The ZrP2O7-doped ceramics have potential for application in millimetre wave technology, satellite communication, and vehicle radar fields, because they can meet the high thermal insulation requirements for these applications.  相似文献   

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