Toward vacuum sintering of YAG transparent ceramic using divalent dopant as sintering aids: Investigation of microstructural evolution and optical property

Transparent YAG ceramics were fabricated by solid state reaction sintering using divalent dopants (CaO and MgO) as sintering additives without TEOS doping, and the effects of divalent dopants on their microstructure evolution and optical properties were investigated. It was found that CaO was more effective with respect to inhibiting grain growth than MgO, but not as effective as MgO in promoting densification. Fully dense, transparent YAG ceramics with excellent optical qualities could be achieved by optimizing the doping concentrations of CaO and MgO; the transmittance at 1064 nm was as high as 84.5% for 3 mm thick sample at the molar ratio of Ca: Mg=1:4, after sintered at 1840 °C for 8 h in vacuum.     

Spectrum regulation of YAG:Ce transparent ceramics with Pr,Cr doping for white light emitting diodes application

YAG:Ce transparent ceramics with high luminous efficiency and color render index were prepared via a solid state reaction-vacuum sintering method. Cr³⁺and Pr³⁺ were applied to expand the spectrum of YAG:Ce transparent ceramics. As prepared ceramics exhibit luminescence spectrum ranging from 500 nm to 750 nm, which almost covers full range of visible light. After the concentration optimization of Ce³⁺, Pr³⁺ and Cr³⁺, high quality white light was obtained by coupling the YAG:Ce,Pr,Cr ceramics with commercial blue LED chips. Color coordinates of the YAG:Ce,Pr,Cr ceramics under 450 nm LED excitation vary from cold white light to warm white light region. The highest luminous efficiency of WLEDs encapsulated by transparent YAG:Ce,Pr,Cr ceramic was 89.3 lm/W, while its color render index can reach nearly 80. Energy transfers between Ce³⁺ → Pr³⁺ and Ce³⁺ → Cr³⁺ were proved in co-doped ceramic system. Transparent luminescence ceramics accomplished in this work can be quite prospective for high power WLEDs application.     

Sintering additives regulated Cr ion charge state in Cr doped YAG transparent ceramics

Cr: YAG and Cr, Nd: YAG transparent ceramics have significant application prospects in solid state lasers, therefore a controllable charge state of Cr ion in Cr doped YAG transparent ceramics is necessary. In this study, a successful regulation of Cr charge state in both Cr, Nd: YAG and Cr: YAG transparent ceramics was achieved, by a simple optimizing the sintering additives. Both ceramics with the Cr doping concentration of 0.3?at% reached to the theoretical transmittance, after the vacuum sintering and the subsequent annealing process. It was found that by adopting silica additive, divalent charged Cr²⁺ ions could be detected from the vacuum sintered samples, and they were transferred into trivalent state after further annealing in air. Meanwhile, by vacuum sintering ceramics with divalent additives (CaO and MgO), a stable trivalent charged Cr ion could be obtained, and the subsequent air annealing process indicated a significant conversion from Cr³⁺ to Cr⁴⁺. Further increasing the Cr concentration was not benefit to the optical quality as well as the conversion of Cr³⁺ ion in Cr, Nd: YAG transparent ceramics.     

Tb3+/Yb3+ co-doped Y2O3 upconversion transparent ceramics: Fabrication and characterization for IR excited green emission

Tb³⁺/Yb³⁺ co-doped Y₂O₃ transparent ceramics were fabricated by vacuum sintering of the pellets (prepared from nanopowders by uniaxial pressing) at 1750 °C for 5 h. Zr⁴⁺ and La³⁺ ions were incorporated in Tb³⁺/Yb³⁺ co-doped Y₂O₃ nanoparticle to reduce the formation of pores which limits the transparency of ceramic. An optical transmittance of ∼80% was achieved in ∼450 to 2000 nm range for 1 mm thick pellet which is very close to the theoretical value by taking account of Fresnel’s correction. High intensity luminescence peak at 543 nm (green) was observed in these transparent ceramics under 976 and 929 nm excitations due to Yb–Tb energy transfer upconversion.     

Effects of Sintering Aids on the Transparency and Conversion Efficiency of Cr4+ Ions in Cr: YAG Transparent Ceramics

Tetravalent chromium‐doped Y₃Al₅O₁₂ ceramics were fabricated by solid‐state reactive sintering method using high‐purity Y₂O₃, α‐ Al₂O₃, and Cr₂O₃ powders as the starting materials. CaO and MgO were co‐doped as the sintering aids. The effects of TEOS and divalent dopants (CaO and MgO) on the optical qualities, the conversion efficiency of Cr⁴⁺ ions, and the microstructure evolutions of 0.1 at.% Cr⁴⁺: YAG ceramics were investigated. Fully dense, dark brown colored Cr⁴⁺: YAG ceramics with an average grain size of 3.1 μm were achieved. The in‐line transmittance of the as‐prepared ceramic at 2000 nm was 85.3% (4 mm thick), and the absorption coefficient at 1030 nm (the characteristic absorption peak of Cr⁴⁺ ions) was as high as 3.7 cm^?1, which was higher than that of corresponding single crystals fabricated by Czochralski method.     

Influence of heat treatment of powder mixture on the microstructure and optical transmission of Nd:YAG transparent ceramics

Transparent Nd:YAG ceramics were fabricated by solid-state reactive sintering of Y₂O₃, α-Al₂O₃ and Nd₂O₃ powders with TEOS and MgO as sintering aids. The powders were ball-milled, dried, sieved and calcined at different temperatures. Samples sintered at 1745 °C for 10 h were utilized to observe the microstructure and the optical transmission. It is found that heat treatments of the powder mixtures above 600 °C for 1 h are necessary to remove the carbon contamination but below 800 °C for 4 h can avoid strong aggregation of the powder. So there is a room for heat-treatment, between 600 °C and 800 °C that can obtain Nd:YAG ceramics with almost pore-free microstructures and high transparency. Highly transparent Nd:YAG ceramic with 84.3% in-line transmission at 1064 nm was fabricated by sintering the 800 °C-1 h-heat-treated powder mixture at 1745 °C for 50 h. Even at wavelength of 400 nm, the transmittance of the sample reached 82.9% and the optical scattering coefficient was as low as 0.71% cm⁻¹.     

Fabrication and properties of transparent Tb:YAG fluorescent ceramics with different doping concentrations

Terbium doped yttrium aluminum garnet (Tb:YAG) transparent ceramics with different doping concentrations were fabricated by the solid-state reaction method using commercial Y₂O₃, α-Al₂O₃ and Tb₄O₇ powders as raw materials. Samples sintered at 1750 °C for 20 h were utilized to observe the optical transmittance, microstructure and fluorescence characteristics. It is found that all the Tb: YAG ceramics with different doping concentrations exhibit homogeneous structures with grain size distributions around 22–29 µm. For the 5 at% Tb:YAG transparent ceramics, the grain boundaries are clean with no secondary phases. The photoluminescence spectra show that Tb:YAG ceramics emit predominantly at 544 nm originated from the energy levels transition of ⁵D₄→⁷F₅ of Tb³⁺ ions, and the intensity of the emission peak reaches a maximum value when the Tb³⁺ concentration is 5 at%. The in-line transmittance of the 5 at% Tb:YAG ceramics is 73.4% at the wavelength of 544 nm, which needs to be further enhanced by optimizing the fabrication process. We think that Tb:YAG transparent ceramics may have potential applications in the high-power white LEDs.     

Co-precipitation synthesis route to yttrium aluminum garnet (YAG) transparent ceramics

Yttrium aluminum garnet (YAG) precursor was synthesized via a coprecipitation method with aluminum nitrate and yttrium nitrate as raw materials, using ammonium hydrogen carbonate (AHC) as the precipitant. Fine and low-agglomerated YAG powder was obtained by calcining the precursor at 1200 °C. The primary crystallites were measured to be ～120 nm in size and weakly agglomerated to a particle size of ～500 nm, indicating a high degree of sinterability. With 0.5 wt% tetraethyl orthosilicate (TEOS) and 0.1 wt% magnesia as sintering aids, transparent YAG ceramics were fabricated by vacuum sintering at 1730–1790 °C for various hours. The influences of sintering temperature and holding time on the microstructure and transmittance of YAG ceramics were discussed.     

Microstructures and optical properties of 6Li,Ce:YAG ceramics for thermal neutron detection

The microstructures and optical properties of 5%⁶Li: Ce_3xY_3(1-x)Al₅O₁₂ (x = 0.001, 0.003, 0.05, 0.01, 0.02) transparent ceramics prepared by solid-state reaction and vacuum sintering were investigated in this paper. The results revealed that the grain size of ⁶Li,Ce:YAG ceramics at this ration conditions is 4 μm–20 μm. With the doping of Ce³⁺, the transmittance of ⁶Li,Ce:YAG ceramics decreases from 82% (x = 0.001) to 67% (x = 0.02) at 800 nm, and the intensity of transmittance peak at 340 nm and 460 nm increases. The emission peaks show red shift at around 530 nm with the increasing of Ce³⁺ concentration.     

Additive-free superhard B4C with ultrafine-grained dense microstructures

A unique combination of high-energy ball-milling, annealing, and spark-plasma sintering has been used to process superhard B₄C ceramics with ultrafine-grained, dense microstructures from commercially available powders, without sintering additives. It was found that the ultrafine powder prepared by high-energy ball-milling is hardly at all sinterable, but that B₂O₃ removal by gentle annealing in Ar provides the desired sinterability. A parametric study was also conducted to elucidate the role of the temperature (1600–1800 °C), time (1–9 min), and heating ramp (100 or 200 °C/min) in the densification and grain growth, and thus to identify optimal spark-plasma sintering conditions (i.e., 1700 °C for 3 min with 100 °C/min) to densify completely (>98.5%) the B₄C ceramics with retention of ultrafine grains (∼370 nm). Super-high hardness of ∼38 GPa without relevant loss of toughness (∼3 MPa m^1/2) was thus achieved, attributable to the smaller grain size and to the transgranular fracture mode of the B₄C ceramics.     

Cold sintering process for 8 mol%Y2O3-stabilized ZrO2 ceramics

In this communication, the cold sintering process was applied to benefit the green body compaction of 8 mol%Y₂O₃-stablized ZrO₂ ceramics (8Y-YSZ). Compared to conventionally processed ceramics, an enhanced densification behavior was demonstrated in cold sintering related ones following a second step conventional sintering process. Dense ceramics up to ∼96% of theoretical density were achieved after sintering at 1200 °C. The resulted ceramics demonstrated a fine microstructure with a grain size ∼200 nm. A mechanical performance with a Vickers hardness of 13.6 GPa and a fracture toughness of 2.85 MPa m^1/2 was also reported.     

Fine grained Nd3+:Lu2O3 transparent ceramic with enhanced photoluminescence

Fine-grained Nd³⁺:Lu₂O₃ transparent ceramic was developed by a two-step sintering method in flowing H₂ atmosphere at T₁ = 1720 °C for 15 min and T₂ = 1620 °C for 10 h. The initial nanopowders were synthesized by a wet chemical processing with a uniform particle size of about 40 nm. The average grain size of the obtained 3 at.% Nd³⁺:Lu₂O₃ ceramic was 406 nm, which is ∼150 times smaller than the coarse-grained ceramic by normal H₂ sintering. The emission intensity of the fine-grained transparent ceramic is 3 times of its coarse-grained counterpart, indicating higher Nd concentration without serious quenching in fine-grained transparent ceramic is possible, which agreed well with the prediction of an atomistic modeling work with YAG. EXAFS research demonstrated that with decreasing grain size, higher degree of disorder factor of the local environment of doped Nd atoms was discovered.     

Influence of heating rate on optical properties of Nd:YAG laser ceramic

Using commercial α-Al₂O₃, Y₂O₃ and Nd₂O₃ as raw materials, 0.8 at% Nd:YAG ceramics were fabricated by solid-state reaction and vacuum sintering technology, with tetraethoxysilane (TEOS) as sintering aid. The Nd:YAG ceramics were obtained by sintering at 1750 °C for 20 h under vacuum. The sintering process with different heating rate of the Nd:YAG ceramics have been studied during the present work. The grain sizes, pores and secondary phase amounts increased versus increasing the heating rate. The optical properties of the Nd:YAG ceramics were closely related to the microstructures of the specimens. The lasing performance of the Nd:YAG ceramics changed drastically with change in pores and secondary phase amounts.     

The effect of silica doping on neodymium diffusion in yttrium aluminum garnet ceramics: implications for sintering mechanisms

The Nd³⁺ cation diffusion into transparent polycrystalline YAG (Y₃Al₅O₁₂) was investigated as a function of temperature and silica content. Thin neodymium oxide layers were deposited on sintered YAG substrates prior to annealing under air at temperatures from 1400 to 1600 °C. Bulk and grain boundary neodymium diffusion coefficients were measured by secondary ion mass spectrometry. The experimental results show that silica addition increases the diffusivity of Nd³⁺ by a factor 10 whatever the diffusion path, probably as a result of extrinsic point defects formation, especially rare-earth vacancies.The experimental diffusion data were used to elucidate the sintering mechanism of Nd:YAG ceramics in the temperature range 1450–1550 °C. Firstly, it appeared that the intermediate stage of solid-state sintering should be controlled by the rare-earth diffusion along the grain boundary with an activation energy of about 600 kJ mol^?1. Secondly, grain growth mechanism at the final stage of liquid-phase sintering was investigated for silica-doped Nd:YAG samples. Thus, the grain growth should be limited by the reaction at interfaces at a temperature lower than 1500 °C, with an activation energy of about 880 kJ mol^?1. At higher temperature, it seems to be limited by the ionic diffusion through the intergranular liquid phase, with an activation energy of 250 kJ mol^?1.     

Near-infrared long-lasting phosphorescence in transparent glass ceramics embedding Cr3+-doped LiGa5O8 nanocrystals

Cr³⁺ doped transparent glass ceramics of SiO₂–Ga₂O₃–Li₂O were fabricated by melt-quenching and subsequent crystallization. X-ray diffraction and transmission electron microscopy analyses evidenced that cubic LiGa₅O₈ nanocrystals were homogeneously precipitated among the silicate glass matrix. The incorporation of Cr³⁺ ions into LiGa₅O₈ nanocrystals was evidenced by absorption, emission and time-resolved luminescence spectra. Impressively, the present Cr³⁺ doped glass ceramics were demonstrated to be a new near-infrared (∼720 nm) long-lasting bulk phosphor whose luminescence can last for more than 2 h after stoppage of UV (250–350 nm) irradiation. The occurring of Cr³⁺ long-lasting phosphorescence in the glass ceramics was confirmed to be mainly due to the precipitation of Cr³⁺:LiGa₅O₈ nanocrystals from glass matrix. The filling/releasing of electrons into/from the intrinsic traps of LiGa₅O₈ nanocrystals through the conduction band of host were proposed to be responsible for the realization of the long-lasting phosphorescence of the investigated Cr³⁺ doped glass ceramics.     

Optical and mechanical properties of amorphous bulk and eutectic ceramics in the HfO2–Al2O3–Y2O3 system

Bulk glasses containing HfO₂ nano-crystallites of 20–50 nm were prepared by hot-pressing of HfO₂–Al₂O₃–Y₂O₃ glass microspheres at 915 °C for 10 min. By annealing at temperatures below 1200 °C, the bulk glasses were converted into transparent glass-ceramics with HfO₂ nano-crystallites of 100–200 nm, which showed the maximum transmittance of ～70% in the infrared region. An increase of annealing temperature (>1300 °C) resulted in opaque YAG/HfO₂/Al₂O₃ eutectic ceramics. The eutectic ceramics contained fine Al₂O₃ crystallites and showed a high hardness of 19.8 GPa. The fracture toughness of the eutectic ceramics increased with increasing annealing temperature, and reached the maximum of 4.0 MPa m^1/2.     

Sintering of Yb3+:Y2O3 transparent ceramics in hydrogen atmosphere

Highly transparent Yb³⁺:Y₂O₃ ceramics with doping concentration up to 40.0 at.% had been fabricated successfully via hydrogen atmosphere sintering, where the raw powders were synthesized by co-precipitation method. The sintering temperature is about 600 °C lower than its melting temperature. SEM investigation revealed the average grain size of Yb³⁺:Y₂O₃ ceramics sintered at 1850 °C for 9 h was about 7 μm. The highest transmittance of as-prepared 1 mm thickness samples around wavelength of 1050 nm reached 80%, which is close to the theoretical value of Y₂O₃. The optical spectroscopic properties of Yb³⁺:Y₂O₃ transparent ceramics have also been investigated, which shows that it is a very good laser material for diode laser pumping and short pulse mode-locked laser.     

Microwave dielectric properties of YAG ceramics prepared by sintering pyrolysised nano-sized powders

YAG ceramics with good dielectric properties were prepared via a modified pyrolysis method, with yttrium nitrate as the yttrium source and combined aluminium sulphate and aluminium nitrate as aluminium sources, and subsequent sintering in a muffle furnace. The effects of the different aluminium sources on the powder characteristic and the impact of sintering temperature, sintering aids (TEOS) and additive (TiO₂) on the dielectric properties of the ceramics were studied. The results show that well-dispersed pure YAG nano-powders can be obtained after calcination at 1000 °C with an aluminium sulphate and aluminium nitrate molar ratio of 1.5:2. The relative density, permittivity (ε_r) and quality factor (Q×f) of the YAG ceramics increase with sintering temperature and TEOS addition. TiO₂ can greatly promote τ_f to near-zero but decreases Q×f. The relative density, ε_r, Q×f and τ_f of the YAG–1 wt% TEOS–1 wt% TiO₂ ceramic obtained at 1520 °C are 97.6%, 9.9, 71, 738 GHz and −30 ppm/°C, respectively.     

Post-treatment of nanopowders-derived Nd:YAG transparent ceramics by hot isostatic pressing

Neodymium doped yttrium aluminum garnet (Nd:YAG) transparent ceramics were fabricated from Nd:YAG nanopowders synthesized via a reverse precipitation method by vacuum sintering and successive hot isostatic pressing (HIP) post-treatment. The powders obtained by calcining the precursor at 1100 °C for 4 h and then ball milling for 2 h with 0.5 wt% TEOS as sintering aid were used to fabricate Nd:YAG ceramics. The green bodies were vacuum sintered at 1500–1800 °C for 10 h, followed by the HIP at 1600 °C for 3 h in 200 MPa Ar atmosphere. Influence of the calcination temperature on the phase, morphology and particle size evolution of the nanopowders, as well as the optical transparency and microstructure of the obtained Nd:YAG ceramics before and after the HIP post-treatment was investigated in detail. It was found that for the post-treated 1800 °C-vacuum-sintered Nd:YAG ceramic sample, the in-line transmittance increased from 48.0% up to 81.2% at the lasing wavelength of 1064 nm.     

Fabrication and characterization of highly transparent Er:Y2O3 ceramics with ZrO2 and La2O3 additives

In this study, we report highly transparent Er:Y₂O₃ ceramics (0–10 at% Er) fabricated by a vacuum sintering method using compound sintering additives of ZrO₂ and La₂O₃. The transmittance, microstructure, thermal conductivity and mechanical properties of the Er:Y₂O₃ ceramics were evaluated. The in-line transmittance of all of the Er:Y₂O₃ ceramics (1.2 mm thick) exceeds 83% at 1100 nm and 81% at 600 nm. With an increase in the Er doping concentration from 0 to 10 at%, the average grain size, microhardness and fracture toughness remain nearly unchanged, while the thermal conductivity decreases slightly from 5.55 to 4.89 W/m K. A nearly homogeneous doping level of the laser activator Er up to 10 at% in macro-and nanoscale was measured along the radial direction from the center to the edge of a disk specimen, which is the prominent advantage of polycrystalline over single-crystal materials. Based on the finding of excellent optical and mechanical properties, the compound sintering additives of ZrO₂ and La₂O₃ are demonstrated to be effective for the fabrication of transparent Y₂O₃ ceramics. These results may provide a guideline for the application of transparent Er:Y₂O₃ laser ceramics.