Bioinspired Self‐Propulsion of Water Droplets at the Convergence of Janus‐Textured Heated Substrates

Controlled propulsion of liquid droplets on a solid surface offers viable applications in fog harvesting, heat transfer, microfluidics, and microdevice technologies. A prerequisite for the propulsion of liquid droplets is to break the wetting symmetry of a droplet and contact‐line pinning on the surface by harnessing surface energy gradient. Here, a series of Janus‐textured substrates is constructed to investigate the self‐propulsion of Leidenfrost droplets. It is found that the self‐propulsion of droplets occurs only on two special Janus‐textured substrates. Those are nanostructured silicon substrate bounded by smooth silicon substrate and the nanowire‐decorated microstructured silicon substrate bounded by micropillars with smooth surfaces. The difference in roughness between the two sides of the Janus‐textured substrates creates various numbers and sizes of vapor bubbles. The vapor bubbles cause the droplets to become turbulent, and a pressure gradient is generated. The sufficiently large pressure gradient propels the Leidenfrost droplet to move directionally. The propulsion direction is always toward areas with low roughness.     

A Multiscale Strategy for Constructing Finned Microporous Superhydrophobic Surface for Highly-Efficient Condensation Heat Transfer Enhancement Enabled by Lifespan Regulation of Droplets

Spontaneous droplet jumping on micro-/nano-structured superhydrophobic surfaces has been exploited as an efficient means for enhancing steam condensation heat transfer. However, the good performance of such surfaces quickly decays with raising the degree of subcooling, due to the mismatch between the characteristic length scales and droplet sizes when they grow up. Herein, a novel strategy for multiscale droplet regulation is proposed by combining sub-millimeter fin structure with a hierarchical microporous superhydrophobic surface. A superior condensation heat transfer performance is attained on such hierarchical superhydrophobic finned tube (F-SHB), in comparison to the baseline case of superhydrophobic non-finned (SHB) tube under well-controlled test conditions. Although the droplet jumping is not as vigorous as that on the SHB tube, the finned geometry of the F-SHB tube leads to a condensation heat transfer enhancement even under high degrees of subcooling up to 36 K, because of the accelerated departure of large droplets by imposing Laplace force gradient in the presence of V-shaped sub-millimeter fins. This multiscale enhancement strategy is shown to enable a cascading regulation over the entire lifespan of condensate droplets. The fabrication of F-SHB tubes is facile and easy to be scaled up, showing great potential in practical steam condensation applications.     

Topography Optimization for Sustainable Dropwise Condensation: The Critical Role of Correlation Length

An effective pathway to enhance the heat transfer process is to induce the formation of highly mobile condensate droplets, employing micro-nanoengineered superhydrophobic surfaces. However, the design of the topography of these surfaces for sustained high performance constitutes a significant scientific and technological challenge. Herein, the critical role of the correlation length of topography is demonstrated as an important factor when designing superhydrophobic surfaces for heat transfer applications. Specifically, it is shown that a) a high correlation length value corresponds to increased space between surface structures and higher lateral distances between nucleating droplets, which results in lower droplet departure diameter and significantly delayed flooding of the surface and b) correlation length has to surpass a critical value for dropwise condensation (DWC) to be sustained in hierarchical structured surfaces, when the droplets are growing in a partial Cassie state. Following this rationale, droplets are categorized in three different energy and wetting states (Wenzel droplets, Cassie droplets of low kinetic energy and high energy jumping droplets), depending on the correlation length of the topography. Heat transfer experiments demonstrate an increase of 126% in the heat transfer coefficient (HTC) of surfaces exhibiting the maximum correlation length when compared to the flat hydrophobic surface.     

Omniphobic “RF Paper” Produced by Silanization of Paper with Fluoroalkyltrichlorosilanes

The fabrication and properties of “fluoroalkylated paper” (“R^F paper”) by vapor‐phase silanization of paper with fluoroalkyl trichlorosilanes is reported. R^F paper is both hydrophobic and oleophobic: it repels water (θ_app^H2^O>140°), organic liquids with surface tensions as low as 28 mN m^‐1, aqueous solutions containing ionic and non‐ionic surfactants, and complex liquids such as blood (which contains salts, surfactants, and biological material such as cells, proteins, and lipids). The propensity of the paper to resist wetting by liquids with a wide range of surface tensions correlates with the length and degree of fluorination of the organosilane (with a few exceptions in the case of methyl trichlorosilane‐treated paper), and with the roughness of the paper. R^F paper maintains the high permeability to gases and mechanical flexibility of the untreated paper, and can be folded into functional shapes (e.g., microtiter plates and liquid‐filled gas sensors). When impregnated with a perfluorinated oil, R^F paper forms a “slippery” surface (paper slippery liquid‐infused porous surface, or “paper SLIPS“) capable of repelling liquids with surface tensions as low as 15 mN m^‐1. The foldability of the paper SLIPS allows the fabrication of channels and flow switches to guide the transport of liquid droplets.     

Lossless and Directional Transport of Droplets on Multi-bioinspired Superwetting V-shape Rails

Lossless and directional droplet transport is desirable in biological processes as well as in technical applications such as targeted drug therapies, bioassays, and microfluidics. Conventional methods that use surface energy and Laplace pressure gradients to achieve spontaneous droplet transport often suffer from droplet destruction and loss. Herein, an efficient strategy is reported based on a V-shaped underwater superoleophobic rail and a V-shaped superhydrophobic rail that delivers lossless and directional oil and water droplet transport, respectively. The V-shaped rail not only converts the kinetic energy of the impacting droplets into planar motion but also seriously deforms the droplet to create a 3D Laplace pressure difference that directionally moves the droplet. The superoleophobic and superhydrophobic wettability of a copper rod surface is crucial for achieving lossless water and oil droplet transport, which is attributable to low adhesive forces acting on the droplets. The V-shaped rail can also feasibly be used in droplet sensors, microchemical reactions, droplet-based electricity generators, and water/oil separation applications, thereby significantly expanding the applications of lossless and directional droplet transport.     

Pushing the Limit of Beetle-Inspired Condensation on Biphilic Quasi-Liquid Surfaces

Massive studies concern the development of low-carbon water and energy systems. Specifically, surfaces with special wettability to promote vapor-to-liquid condensation have been widely studied, but current solutions suffer from poor heat transfer performances due to inefficient droplet removal. In this study, the limit of condensation on a beetle-inspired biphilic quasi-liquid surface (QLS) in a steam environment is pushed, which provides a heat flux 100 times higher than that in atmospheric condensation. Unlike the beetle-inspired surfaces that have sticky hydrophilic domains, the biphilic QLS consists of PEGylated and siloxane polymers as hydrophilic and hydrophobic quasi-liquid patterns with the contact angle hysteresis of 3° and 1°, respectively. More importantly, each hydrophilic slippery pattern behaves like a slippery bridge that accelerates droplet coalescence and removal. As a result, the condensed droplets grow rapidly and shed off. It is demonstrated that the biphilic-striped QLS shows a 60% higher water harvesting rate in atmospheric condensation and a 170% higher heat transfer coefficient in steam condensation than the conventional beetle-inspired surface. This study provides a new paradigm to push the limit of condensation heat transfer at a high heat flux, which sheds light on the next-generation surface design for water and energy sustainability.     

Stable Omniphobic Anisotropic Covalently Grafted Slippery Surfaces for Directional Transportation of Drops and Bubbles

Directional transportation and collection of liquids and bubbles are highly desirable in human life and industrial production. As one of the most promising types of functional surfaces, the reported anisotropic slippery liquid‐infused porous surfaces (SLIPSs) demonstrate unique advantages in liquid directional transportation. However, anisotropic SLIPSs readily suffer from the depletion of lubricant when used to manipulate droplets and bubbles, which leads to unstable surface properties. Therefore, fabricating stable anisotropic slippery surfaces for the directional transportation of drops and bubbles remains a challenge. Here, stable anisotropic covalently grafted slippery surfaces are fabricated by grafting polydimethylsiloxane molecular brushes onto directional microgrooved surfaces. The fabricated surfaces show remarkable anisotropic omniphobic sliding behaviors towards droplets with different surface tensions ranging from 72.8 to 37.7 mN m^?1 in air and towards bubbles underwater. Impressively, the surface maintains outstanding stability for the transportation of droplets (in air) and air bubbles (underwater) even after 240 d. Furthermore, anisotropic self‐cleaning towards various dust particles in air and directional bubble collection underwater are achieved on this surface. This stable anisotropic slippery surface has great potential for applications in the directional transportation of liquids and bubbles, microfluidic devices, directional drag reduction, directional antifouling, and beyond.     

Tunable Superparamagnetic Ring (tSPRing) for Droplet Manipulation

The manipulation of droplets via a magnetic field forms the basis of a fascinating technology that is currently in development. Often, the movement of droplets with magnets involves adding magnetic particles in or around the droplet; alternatively, magneto responsive surfaces may also be used. This work, presents and characterizes experimentally the formation and properties of a tunable superparamagnetic ring (tSPRing), which precisely adjusts itself around a water droplet, due to liquid–liquid interaction, and enables the physical manipulation of droplets. The ring is made of an oil-based ferrofluid, a stable suspension of ferromagnetic particles in an oily phase. It appears spontaneously due to the oil–water interfacial interaction under the influence of a magnetic field. The ferrofluid–water interaction resembles a cupcake assembly, with the surrounding ring only at the base of the droplet. The ring is analogous to a soft matter ring magnet, showing dipole repulsive forces, which stabilizes the droplets on a surface. It enables robust, controllable, and programmable manipulation of enclosed water droplets. This work opens the door to new applications in open surface upside or upside-down microfluidics and lays the groundwork for new studies on tunable interfaces between two immiscible liquids.     

Thin Film Condensation on Nanostructured Surfaces

Water vapor condensation is a ubiquitous process in nature and industry. Over the past century, methods achieving dropwise condensation using a thin (<1 µm) hydrophobic “promoter” layer have been developed, which increases the condensation heat transfer by ten times compared to filmwise condensation. Unfortunately, implementations of dropwise condensation have been limited due to poor durability of the promoter coatings. Here, thin‐film condensation which utilizes a promoter layer not as a condensation surface, but rather to confine the condensate within a porous biphilic nanostructure, nickel inverse opals (NIO) with a thin (<20 nm) hydrophobic top layer of decomposed polyimide is developed. Filmwise condensation confined to thicknesses <10 µm is demonstrated. To test the stability of thin‐film condensation, condensation experiments are performed to show that at higher supersaturations droplets coalescing on top of the hydrophobic layer are absorbed into the superhydrophilic layer through coalescence‐induced transitions. Through detailed thermal‐hydrodynamic modeling, it is shown that thin‐film condensation has the potential to achieve heat transfer coefficients approaching ≈100 kW m^?2 while avoiding durability issues by significantly reducing nucleation on the hydrophobic surface. The work presented here develops an approach to potentially ensure durable and high‐performance condensation comparable to dropwise condensation.     

Magnetocontrollable Droplet and Bubble Manipulation on a Stable Amphibious Slippery Gel Surface

Smart manipulation of liquid/bubble transport has garnered widespread attention due to its potential applications in many fields. Designing a responsive surface has emerged as an effective strategy for achieving controllable transport of liquids/bubbles. However, it is still challenging to fabricate stable amphibious responsive surfaces that can be used for the smart manipulation of liquid in air and bubbles underwater. Here, amphibious slippery surfaces are fabricated using magnetically responsive soft poly(dimethylsiloxane) doped with iron powder and silicone oil. The slippery gel surface retains its magnetic responsiveness and demonstrates strong affinity for bubbles underwater but shows small and switching resistance forces with the water droplets in air and bubbles underwater, which is the key factor for achieving the controllable transport of liquids/bubbles. On the slippery gel surface, the sliding behaviors of water droplets and bubbles can be reversibly controlled by alternately applying/removing an external magnetic field. Notably, compared with slippery liquid‐infused porous surfaces, the slippery gel surface demonstrates outstanding stability, whether in air or underwater, even after 100 cycles of alternately applying/removing the magnetic field. This surface shows potential applications in gas/liquid microreactors, gas–liquid mixed fluid transportation, bubble/droplet manipulation, etc.     

Magnetic Responsive On-Site Switching of the Directional Droplet Self-Transport in Shape Memory Slippery Tube

The phenomenon of controlled droplet transport has promising application prospects in various fields. Active droplet transport mode is controllable through continuous external stimuli. By contrast, self-transport is a more environmentally friendly and energy-efficient passive transport mode but lacks controllability. In this study, controlled self-transport is achieved by constructing a shape memory polymer (SMP) tube with a lubricated magnetic-responsive gel inner surface. The asymmetrical shape of the tube, combined with the lubricated inner surface, enables directional self-transport of droplets without external stimuli. Furthermore, the resistance on the inner gel surface can be altered by regulating the magnetic field to achieve effective active control during the self-transport process. Thus, smart in situ control of droplet transport can be achieved by integrating the macroscale shape variation of the tube with the dynamic control of the inner surface microstructure. Owing to the fast magnetic responsivity and in situ controllability of the self-transport process, the SMP lubricated tube demonstrates the ability to transport a variety of liquids and can be designed as a micro-reactor for step-by-step droplet detection. The findings of this study may provide guidance for the development of intelligent interface materials and microfluidic devices.     

T型微流控芯片中的液滴形成

以水为分散相、硅油为连续相,对高度为30μm、宽度800μm的T型垂直交错结构微通道中油包水型液滴的形成进行了实验研究。通过改变分散相和连续相流量配比,生成了大小可控的nL级液滴。对流量和液滴直径的关系以及流速、压力在液滴形成过程中的变化趋势进行了分析,得到黏性剪切力和界面张力是液滴形成的主要因素。发现流量较大时,两相在主通道内形成层流,并在微通道的台阶突扩处生成两种类型液滴。同时,在台阶突扩处液滴出现三种排列方式:交错双排Z字型、珍珠项链型和单排型液滴排列,并在低流速下出现液滴破碎现象,其发生主要取决于界面张力和流动阻力的影响。     

Underlying Mechanism of Inkjet Printing of Uniform Organic Semiconductor Films Through Antisolvent Crystallization

An underlying mechanism is reported for the formation of highly uniform crystalline organic semiconductor films by the double‐shot inkjet printing (IJP) technique utilizing antisolvent crystallization. It is demonstrated that the ability to form uniform films with this technique can be attributed to the unique nature of the initial contact dynamics between the chemically different microdroplets before occurrence of solute crystallization. Experiments are conducted systematically where a single microdroplet is over‐deposited by the IJP technique on a chemically different sessile droplet, for ten kinds of pure and miscible solvent combinations. The subsequent behavior is observed by high speed camera. The initial contact dynamics can be classified into three dramatically different cases that are respectively referred to as wetting, dewetting, and sinking. These phenomena are unique to microdroplets and the conditions for the occurrence of each type of phenomenon can be consistently explained by the fact that the initial contact dynamics are driven by the difference of surface tension of the liquids. Among the three kinds of dynamics, the wetting phenomenon creates a thin solution layer on the antisolvent droplet surface and can be used thus to manufacture uniform semiconductor films, where the coffee ring effect can be eliminated.     

Droplet Energy Harvesting Is Reverse Phenomenon of Electrowetting on Dielectric

Electric energy is generated when water droplets slide down electrodes coated with a hydrophobic dielectric layer. The principle of energy generation needs to be clarified for the optimization and scalable design of the energy-harvesting system. In this study, it is shown that droplet energy harvesting is the reverse phenomenon of voltage-driven droplet actuation or electrowetting-on-dielectric (EWOD). For this reverse EWOD, the interfacial energy difference generated between the three-phase contact line of the advancing and receding part of the droplet is the cause of the generation of electric energy. To prove the effect of interfacial energy on energy harvesting, the wetting property of the dielectric layer is controlled by nanopatterning while maintaining the chemical properties. The width and gap of the electrodes and the droplet size determine whether the harvested voltage waveform is monophasic or biphasic. The energy conversion efficiency is determined by the wetting properties of the surface, and the maximum value is as high as 40%.     

Wearable Superhydrophobic Elastomer Skin with Switchable Wettability

Flexible smart surfaces with tunable wettability are promising for emerging wearable uses. However, currently, wearable superhydrophobic surfaces with dynamic wetting behaviors are rarely reported. Here, a skin‐like superhydrophobic elastomer surface with switchable lotus leaf and rose petal states is reported. Direct laser writing technique is employed for one‐step, programmable, large‐scale fabrication of monolithic and hierarchical micro‐nanostructures on elastomer, leading to strong water repellence. The surface topography can be finely regulated in a rapid and reversible manner by simple stretching, providing the feasibility of controlling the surface wettability by simple body motions. The ability to switch wetting states enables the surface to capture and release multiple droplets in parallel. Furthermore, the active surface can be applied to the joints of fingers and operate as a droplet manipulator under finger motions without requiring energy supply or external appliance. In this work, dynamic tuning of wetting properties is integrated into the design of skin‐like wearable surfaces, revealing great potential in versatile applications such as wearable droplet manipulator, portable actuator, adaptive adhesion control, liquid repellent skin, and smart clothing.     

Electric Field and Gradient Microstructure for Cooperative Driving of Directional Motion of Underwater Oil Droplets

Driving a liquid droplet with control of directional motion on a solid surface, by introducing a surface wettability gradient or external stimuli, has attracted considerable research attention. There still remain challenges, however, due to the slow response rate and slow speed of continuous liquid droplet motion on the structured surface. Here, an approach to continuously drive the underwater oil droplet with control of directional motion by the cooperative effects of an electric field and the gradient of a porous polystyrene microstructure is demonstrated. The gradient microstructure induces the liquid droplet to take on an asymmetrical shape, causing unbalanced pressure on both ends to orient the droplet for motion in a particular direction. Meanwhile, the electric field decreases the contact area and the corresponding viscous drag between the droplet and the gradient‐structured surface. Then, the unbalanced pressure pushes the underwater oil droplet to move directionally and continuously at a certain voltage. This work provides a new strategy to control underwater oil droplets and realize unidirectional motion. It is also promising for the design of new smart interface materials for applications such as electrofluidic displays, biological cell and particle manipulation, and other types of microfluidic devices.     

Lossless,Passive Transportation of Low Surface Tension Liquids Induced by Patterned Omniphobic Liquidlike Polymer Brushes

Surfaces enabling directional liquid transportation are of great interest for a wide range of applications such as water collection, microfluidics, and heat transfer systems. Surfaces capable of lossless, long-range passive transportation of low surface tension (LST) liquids using wettability patterned, liquidlike coatings with minimal contact angle hysteresis are reported. Lossless LST droplet travel distances over 150 mm are achieved, enabled by a two-phase transportation mechanism: morphological transformation from a bulge to a channel shape, followed by directional transportation along the asymmetrical wedge-shaped channel. The developed surfaces can split, merge, and precisely transport various low-surface tension liquids, including alcohols, alkanes, and solvents. The developed transportation strategy can also enhance LST liquid dropwise condensation through continuous removal of the condensate, even on horizontally positioned surfaces without the assistance of gravity.     

Unidirectional Liquid Manipulation Via an Integrated Mesh with Orthogonal Anisotropic Slippery Tracks

The rational manipulation of fluid behavior by functional interfaces plays an indispensable role in the development of advanced materials and devices involving liquid/solid interactions. Previous examples of the liquid “diode” that allows fluid penetration in only one direction rely mainly on the remarkable wettability gradient/contrast. Inspired by the wetting phenomena of the rice leaf and the Pitcher plant, an integrated mesh with orthogonal anisotropic slippery tracks (IMOAS) is presented here that can realize similar unidirectional droplet penetration using a distinct mechanism. The unidirectional droplet penetration can be conveniently switched via the 90° rotation of the IMOAS, showing a highly controllable liquid manipulation. The droplet tends to slip on the surface, which can maximize the contact area between the liquid and the tracks, and complies with the principle of the lowest surface energy. Based on this unique liquid controlling strategy, droplet manipulation of the IMOAS during fog harvesting and droplet self‐regulation has been conducted to illustrate its potential applications. The current design could aid the understanding of liquid unidirectional penetration and unlock additional possibilities for the optimization of fluid‐related systems.     

Development of fundamentals of droplet epitaxy for the formation of quantum dot arrays in the InAs/GaAs system under MOVPE conditions

The initial stage of the formation of quantum dots in the InAs/GaAs system by droplet epitaxy is investigated. The results of the study of the effect that the modes of MOVPE have on the size and density of the array of nanodimensional indium droplets on a GaAs(100) substrate are presented. The possibility to use indium evaporation to control the sizes of the deposited droplets is shown. A reasonable temperature range for heat treatment (300?C400°C) is chosen on the basis of the calculations of the indium evaporation rate and the temperature dependence of the droplet-substrate contact wetting angle. From the calculation of hetero-geneous equilibria in the In-Ga-As system, it was established that the change in the composition of the deposited droplets resulting from the possible substrate dissolution is extremely little in the specified temperature range.     

Evaporation-Enhanced, Dynamically Adaptive Air (Gas)-Cooled Heat Sink for Thermal Management of High Heat Dissipation Devices

To address the thermal management challenges associated with high power dissipation devices, we describe a novel hybrid thermal management device that enables significant enhancement of conventional air-cooled heat sinks using on-demand and spatially controlled droplet/jet impingement evaporative cooling. The device architecture modifies an air (gas)-cooled heat sink by adding a multiplexed, planar microelectromechanical system (MEMS)-based droplet ejector array as a capping surface of the finned structure of a conventional heat sink. Such a minimal modification of the heat sink allows one to exploit high heat flux evaporative cooling by virtue of delivering streams of liquid droplets or jets to the highly thermally conducting heat-spreading surface of the heat sink fins. The phase change associated with liquid droplet evaporation results in significant $(sim 50%)$ enhancement of the dissipated thermal load, beyond what could be achieved by using air (gas) cooling alone. Finally, among the additional key attractive features of the described technology is its ease of implementation (i.e., modification of commercially available heat sinks), paving the way to power-efficient, low-cost thermal management of high power dissipation devices.