Revisiting the Role of Sulfur Functionality in Regulating the Electron Distribution of Single-Atomic Fe Sites Toward Enhanced Oxygen Reduction

Introducing sulfur functionalities is reported as an efficacious route to regulate the electron distribution of single-atomic Fe sites for improving the oxygen reduction reaction (ORR) activity, however, it remains controversial about the role of type of sulfur functionalities in enhancing the ORR activity. Herein, this study revisits the role of sulfur functionalities in regulating the electron distribution of single-atomic Fe sites by the construction of single-atomic Fe-N₄ sites with sulfur functionalities (FeSNC) using sulfur-containing molecules with different molecular structures. X-ray absorption spectroscopy and theoretical calculations confirm that thiophene S and oxidized S both possess the electron-donating properties for regulating the electronic distribution of Fe-N₄ sites, which is beneficial to weaken the adsorption of the ORR intermediates. As expected, the optimal FeSNC has attractive ORR activity with half-potential of 0.76 V in 0.5 m H₂SO₄ and 0.91 V in 0.1 m KOH along with remarkable Zn-air battery performance. Moreover, the developed synthetic method has also been extended to construct B and P regulated FeNC catalysts.     

Simultaneously Tuning Band Structure and Oxygen Reduction Pathway toward High-Efficient Photocatalytic Hydrogen Peroxide Production Using Cyano-Rich Graphitic Carbon Nitride

The demands for green production of hydrogen peroxide have triggered extensive studies in the photocatalytic synthesis, but most photocatalysts suffer from rapid charge recombination and poor 2e⁻ oxygen reduction reaction (ORR) selectivity. Here, a novel composite photocatalyst of cyano-rich graphitic carbon nitride g-C₃N₄ is fabricated in a facile manner by sodium chloride-assisted calcination on dicyandiamide. The obtained photocatalysts exhibit superior activity (7.01 mm  h⁻¹ under λ  ≥  420 nm, 16.05 mm  h⁻¹ under simulated sun conditions) for H₂O₂ production and 93% selectivity for 2e⁻ ORR, much higher than that of the state-of-the-art photocatalyst. The porous g-C₃N₄ with Na dopants and cyano groups simultaneously optimize two limiting steps of the photocatalytic 2e⁻ ORR: photoactivity, and selectivity. The cyano groups can adjust the band structure of g-C₃N₄ to achieve high activity. They also serve as oxygen adsorption sites, in which local charge polarization facilitates O₂ adsorption and protonation. With the aid of Na⁺, the O₂ is reduced to produce more superoxide radicals as the intermediate products for H₂O₂ synthesis. This work provides a facile approach to simultaneously tune photocatalytic activity and 2e⁻ ORR selectivity for boosting H₂O₂ production, and then paves the way for the practical application of g-C₃N₄ in environmental remediation and energy supply.     

Identification and Understanding of Active Sites of Non-Noble Iron-Nitrogen-Carbon Catalysts for Oxygen Reduction Electrocatalysis

Non-noble iron-nitrogen-carbon (Fe-N-C) catalysts have been explored as one type of the most promising alternatives of precious platinum (Pt) in catalyzing the oxygen reduction reaction (ORR). However, their catalytic ORR activity and stability still cannot meet the requirement of practical applications. Active sites in such catalysts are the key factors determining the catalytic performance. This review gives a critical overview on identification and understanding of active sties of non-pyrolytic and pyrolytic Fe-N-C catalysts in terms of design strategies, synthesis, characterization, functional mechanisms and performance validation. The diversity and complexity of active sites that greatly dominate the progress of Fe-N-C catalysts include Fe-containing sites (Fe-based nanoparticles and single-atom Fe-species) and metal-free sites (heteroatoms doping and defects). Meanwhile, synergistic effects are also discussed in this review with emphasis on the interaction among multiple active sites. Although substantial endeavors have been devoted to develop the efficient Fe-N-C catalysts, some challenges still remain. To facilitate further research on Fe-N-C catalysts toward practical applications, some research perspectives are prospected in the aspects of innovative synthesis methods, active-sites modulation strategies, high-resolution ex situ/in situ/operando characterization techniques, theoretical calculations, and so on. This review may provide a guideline for identifying and understanding active-sites for developing high-performance Fe-N-C catalysts.     

Engineering Synergistic Edge-N Dipole in Metal-Free Carbon Nanoflakes toward Intensified Oxygen Reduction Electrocatalysis

Nitrogen doping represents an effective way to induce charge/spin polarization in nanocarbons for promoting oxygen reduction reaction (ORR) activity. However, it remains elusive to define the dominant active sites with respect to two critical N-configurations of pyridinic-N and graphitic-N. Herein, a tandem catalytic graphitization and nitrogen modification strategy for the synthesis of metal-free nitrogen-doped carbon nanoflakes (NCF) featuring the edge-suffused and graphite-analogous structure is presented. NCF exhibits superb Pt-like ORR activity (0.85 V for half-wave potential and 5.9 mA cm⁻² for diffusion-limited current density) but much stronger robustness in the alkaline medium. The experimental and theoretical studies suggest the key role of graphitic-N in ORR. Furthermore, it unveils that the high activity of NCF should be traced to a synergistic polarization of the edge-type pyridinic-N/graphitic-N dipole spaced by one edge peak carbon atom on the armchair edges. This study sheds light on the understanding of ORR active sites in the nitrogen-doped nanocarbons for ORR.     

Zn‐MOF‐74 Derived N‐Doped Mesoporous Carbon as pH‐Universal Electrocatalyst for Oxygen Reduction Reaction

It is of increasing importance to explore new low‐cost and high‐activity electrocatalysts for oxygen reduction reaction (ORR), which have had a substantial impact across a diverse range of energy conversion system, including various fuel cell and metal–air batteries. Although engineering carbon nanostructures have been widely explored as a candidate class of Pt‐based ORR electrocatalysts owing to their proved high activity, outstanding stability, and ease of use, there still remains a daunting challenge to develop high activity metal‐free electrocatalysts in pH‐universal electrolyte system. Here, a reliable and controllable route amenable to prepare nitrogen‐doped porous carbon (NPC) with high yields and exceptional quality is described. The as‐prepared NPC shows advantages of high activity, high durability, and methanol‐tolerant as an efficient pH‐universal electrocatalyst for ORR, showing comparable or even better activity as compared with the commercial Pt/C catalysts not only in alkaline media but also in acidic and neutral electrolyte. Systematic electrochemical studies, combining with density functional theory calculation, demonstrate the unique nitrogen‐doping species and favorable pores in the as‐designed NPC synergistically contribute to the significantly improved catalytic activity in pH‐universal medium. The present work potentially presents an important breakthrough in developing ORR electrocatalysts for various fuel cells.     

Facile Synthesis of Manganese‐Oxide‐Containing Mesoporous Nitrogen‐Doped Carbon for Efficient Oxygen Reduction

Developing low‐cost non‐precious metal catalysts for high‐performance oxygen reduction reaction (ORR) is highly desirable. Here a facile, in situ template synthesis of a MnO‐containing mesoporous nitrogen‐doped carbon (m‐N‐C) nanocomposite and its high electrocatalytic activity for a four‐electron ORR in alkaline solution are reported. The synthesis of the MnO‐m‐N‐C nanocomposite involves one‐pot hydrothermal synthesis of Mn₃O₄@polyaniline core/shell nanoparticles from a mixture containing aniline, Mn(NO₃)₂, and KMnO₄, followed by heat treatment to produce N‐doped ultrathin graphitic carbon coated MnO hybrids and partial acid leaching of MnO. The as‐prepared MnO‐m‐N‐C composite catalyst exhibits high electrocatalytic activity and dominant four‐electron oxygen reduction pathway in 0.1 M KOH aqueous solution due to the synergetic effect between MnO and m‐N‐C. The pristine MnO shows little electrocatalytic activity and m‐N‐C alone exhibits a dominant two‐electron process for ORR. The MnO‐m‐N‐C composite catalyst also exhibits superior stability and methanol tolerance to a commercial Pt/C catalyst, making the composite a promising cathode catalyst for alkaline methanol fuel cell applications. The synergetic effect between MnO and N‐doped carbon described provides a new route to design advanced catalysts for energy conversion.     

Fe3O4 Nanoparticles Embedded in Uniform Mesoporous Carbon Spheres for Superior High‐Rate Battery Applications

Robust composite structures consisting of Fe₃O₄ nanoparticles (～5 nm) embedded in mesoporous carbon spheres with an average size of about 70 nm (IONP@mC) are synthesized by a facile two‐step method: uniform Fe₃O₄ nanoparticles are first synthesized followed by a post‐synthetic low‐temperature hydrothermal step to encapsulate them in mesoporous carbon spheres. Instead of graphene which has been extensively reported for use in high‐rate battery applications as a carbonaceous material combined with metal oxides mesoporous carbon is chosen to enhance the overall performances. The interconnecting pores facilitate the penetration of electrolyte leading to direct contact between electrochemically active Fe₃O₄ and lithium ion‐carrying electrolyte greatly facilitating lithium ion transportation. The interconnecting carbon framework provides continuous 3D electron transportation routes. The anodes fabricated from IONP@mC are cycled under high current densities ranging from 500 to 10 000 mA g^?1. A high reversible capacity of 271 mAh g^?1 is reached at 10 000 mAh g^?1 demonstrating its superior high rate performance.     

Fe3C‐Co Nanoparticles Encapsulated in a Hierarchical Structure of N‐Doped Carbon as a Multifunctional Electrocatalyst for ORR,OER, and HER

Rational design of non‐noble metal catalysts with robust and durable electrocatalytic activity for oxygen reduction reaction (ORR), oxygen evolution reaction (OER), and hydrogen evolution reaction (HER) is extremely important for renewable energy conversion and storage, regenerative fuel cells, rechargeable metal–air batteries, water splitting etc. In this work, a unique hybrid material consisting of Fe₃C and Co nanoparticles encapsulated in a nanoporous hierarchical structure of N‐doped carbon (Fe₃C‐Co/NC) is fabricated for the first time via a facile template‐removal method. Such an ingenious structure shows great features: the marriage of 1D carbon nanotubes and 2D carbon nanosheets, abundant active sites resulting from various active species of Fe₃C, Co, and NC, mesoporous carbon structure, and intimate integration among Fe₃C, Co, and NC. As a multifunctional electrocatalyst, the Fe₃C‐Co/NC hybrid exhibits excellent performance for ORR, OER, and HER, outperforming most of reported triple functional electrocatalysts. This study provides a new perspective to construct multifunctional catalysts with well‐designed structure and superior performance for clean energy conversion technologies.     

Fe,Cu‐Coordinated ZIF‐Derived Carbon Framework for Efficient Oxygen Reduction Reaction and Zinc–Air Batteries

Zeolitic imidazole frameworks (ZIFs) offer rich platforms for rational design and construction of high‐performance nonprecious‐metal oxygen reduction reaction (ORR) catalysts owing to their flexibility, hierarchical porous structures, and high surface area. Herein, an Fe, Cu‐coordinated ZIF‐derived carbon framework (Cu@Fe‐N‐C) with a well‐defined morphology of truncated rhombic dodecahedron is facilely prepared by introducing Fe²⁺ and Cu²⁺ during the growth of ZIF‐8, followed by pyrolysis. The obtained Cu@Fe‐N‐C, with bimetallic active sites, large surface area, high nitrogen doping level, and conductive carbon frameworks, exhibits excellent ORR performance. It displays 50 mV higher half‐wave potential (0.892 V) than that of Pt catalysts in an alkaline medium and comparable performance to Pt catalysts in an acidic medium. In addition, it also has excellent durability and methanol resistance ability in both acidic and alkaline solutions, which makes it one of the best Pt‐free catalysts reported to date for ORR. Impressively, when being employed as a cathode catalyst in zinc–air batteries, Cu@Fe‐N‐C presents a higher peak power density of 92 mW cm^?2 than that of Pt/C (74 mW cm^?2) as well as excellent durability.     

Dual 3D Ceramic Textile Electrodes: Fast Kinetics for Carbon Oxidation Reaction and Oxygen Reduction Reaction in Direct Carbon Fuel Cells at Reduced Temperatures

Direct carbon fuel cells (DCFCs) are an efficient energy‐conversion technology capable of generating electricity with carbon‐dioxide‐capture chemistry with solid carbon as fuels. The efficiency and performance of DCFCs depend on the kinetics of the carbon oxidation reactions (COR) and the oxygen reduction reactions (ORR), each occurring at anode and cathode, respectively. The limited active sites paired with reduced temperatures greatly decrease the efficiency of the electrochemical reactions. Ultraporous dual‐3D ceramic textiles (dual‐3DCT) are integrated into electrolyte‐supported DCFCs to enhance charge and mass transfer at the electrodes. Improved COR at the anode is achieved by the synergy between the 3DCT NiO–Ce_0.8Gd_0.2O_1.95 (GDC) structure and optimal carbon fuel choice. In a comparative study, DCFCs using graphitic carbon (GC) as fuel show the best COR performance when compared to DCFCs utilizing alternative fuels such as carbon black (CB) and activated carbon (AC). The 3DCT Sm_0.5Sr_0.5CoO_3‐δ–GDC (SSC–GDC) composite cathode shows electrochemical performance superior to that of the conventional screen‐printed SSC–GDC. A peak power density of 392 mW cm^?2 at 600 °C is obtained in a DCFC using the 3DCT‐anode/electrolyte/3DCT‐cathode configuration, an unprecedented value for any reported DCFC as of yet. This points toward promising applications of dual‐3DCT electrodes for reduced‐temperature DCFCs.     

Fe Vacancies Induced Surface FeO6 in Nanoarchitectures of N‐Doped Graphene Protected β‐FeOOH: Effective Active Sites for pH‐Universal Electrocatalytic Oxygen Reduction

Developing high‐active, good‐stable, and cost‐effective electrocatalyst for oxygen reduction reaction (ORR) in all‐pH medium is highly desired for the application of various fuel cell systems. Here, a network architecture hybrid with porous nitrogen‐doped graphene encapsulated β‐FeOOH nanoparticals (β‐FeOOH/PNGNs) as ORR electrocatalyst, which exhibits remarkable enhancement ORR performance in terms of activity and stability in pH‐universal medium is reported. Systematic characterization combining with X‐ray absorption fine structure analysis and the first principles simulations reveal that the as‐formed surface FeO₆ active sites that induced by a mass of Fe vacancies in β‐FeOOH/PNGNs can significantly lower the thermodynamic barrier of the total reaction, and hence contribute to a remarkable enhancement in ORR activity.     

Iron–Nitrogen‐Doped Vertically Aligned Carbon Nanotube Electrocatalyst for the Oxygen Reduction Reaction

A highly active iron–nitrogen‐doped carbon nanotube catalyst for the oxygen reduction reaction (ORR) is produced by employing vertically aligned carbon nanotubes (VA‐CNT) with a high specific surface area and iron(II) phthalocyanine (FePc) molecules. Pyrolyzing the composite easily transforms the adsorbed FePc molecules into a large number of iron coordinated nitrogen functionalized nanographene (Fe–N–C) structures, which serve as ORR active sites on the individual VA‐CNT surfaces. The catalyst exhibits a high ORR activity, with onset and half‐wave potentials of 0.97 and 0.79 V, respectively, versus reversible hydrogen electrode, a high selectivity of above 3.92 electron transfer number, and a high electrochemical durability, with a 17 mV negative shift of E _1/2 after 10 000 cycles in an oxygen‐saturated 0.5 m H₂SO₄ solution. The catalyst demonstrates one of the highest ORR performances in previously reported any‐nanotube‐based catalysts in acid media. The excellent ORR performance can be attributed to the formation of a greater number of catalytically active Fe–N–C centers and their dense immobilization on individual tubes, in addition to more efficient mass transport due to the mesoporous nature of the VA‐CNTs.     

Platinum Porous Nanosheets with High Surface Distortion and Pt Utilization for Enhanced Oxygen Reduction Catalysis

Unlike the well‐established shape/composition control, surface distortion is a newly emerged yet largely unexplored nanosurface engineering for boosting electrocatalysis. Tapping into the novel electrocatalysts for taking full use of the distortion effect is therefore of importance but remains a formidable challenge. Here, an approach to designing highly distorted porous Pt nanosheets (NSs) by electrochemical erosion of ultrathin PtTe₂ NSs is reported. The inherent ultrathin feature and massive leaching of Te have conspired to produce a highly distorted structure. As a result, the generated Pt NSs exhibit a much‐enhanced oxygen reduction reaction (ORR) mass and specific activity of 2.07 A mg_Pt^?1 and 3.1 mA cm^?2 at 0.90 V versus reversible hydrogen electrode, 9.8 and 10.7 times higher than those of commercial Pt/C. The highly distorted Pt NSs can endure 30 000 cycles with negligible activity decay and structure variation. Density functional theory calculations reveal that the electrochemical corrosion induced nanopores, boundaries, and vacancies consist of Pt sites with substantially low coordination numbers deviating from the one of pristine Pt (111) surface. These Pt sites actively act as electron‐depleting centers for highly efficient electron transfer toward the adsorbing O‐species. This study opens a new design for fully using the distortion effect to promote ORR performance and beyond.     

Anchoring Single Copper Atoms to Microporous Carbon Spheres as High-Performance Electrocatalyst for Oxygen Reduction Reaction

Although the carbon-supported single-atom (SA) electrocatalysts (SAECs) have emerged as a new form of highly efficient oxygen reduction reaction (ORR) electrocatalysts, the preferable sites of carbon support for anchoring SAs are somewhat elusive. Here, a KOH activation approach is reported to create abundant defects/vacancies on the porous graphitic carbon nanosphere (CNS) with selective adsorption capability toward transition-metal (TM) ions and innovatively utilize the created defects/vacancies to controllably anchor TM–SAs on the activated CNS via TM N_x coordination bonds. The synthesized TM-based SAECs (TM-SAs@N-CNS, TM: Cu, Fe, Co, and Ni) possess superior ORR electrocatalytic activities. The Cu-SAs@N-CNS demonstrates excellent ORR and oxygen evolution reaction (OER) bifunctional electrocatalytic activities and is successfully applied as a highly efficient air cathode material for the Zn–air battery. Importantly, it is proposed and validated that the N-terminated vacancies on graphitic carbons are the preferable sites to anchor Cu-SAs via a Cu (N C₂)₃(N C) coordination configuration with an excellent promotional effect toward ORR. This synthetic approach exemplifies the expediency of suitable defects/vacancies creation for the fabrication of high-performance TM-based SAECs, which can be implemented for the synthesis of other carbon-supported SAECs.     

Modulating Electronic Structure of Atomically Dispersed Nickel Sites through Boron and Nitrogen Dual Coordination Boosts Oxygen Reduction

Atomically dispersed 3D transitional metal active sites with nitrogen coordination anchored on carbon support have emerged as a kind of promising electrocatalyst toward oxygen reduction reaction (ORR) in the field of fuel cells and metal–air cells. However, it is still a challenge to accurately modulate the coordination structure of single-atom metal sites, especially first-shell coordination, as well as identify the relationship between the geometric/electronic structure and ORR performance. Herein, a carbon-supported single-atom nickel catalyst is fabricated with boron and nitrogen dual coordination (denoted as Ni-B/N-C). The hard X-ray absorption spectrum result reveals that atomically dispersed Ni active sites are coordinated with one B atom and three N atoms in the first shell (denoted as Ni-B₁N₃). The Ni-B/N-C catalyst exhibits a half-wave potential (E_1/2) of 0.87 V versus RHE, along with a distinguished long-term durability in alkaline media, which is superior to commercial Pt/C. Density functional theory calculations indicate that the Ni-B₁N₃ active sites are more favorable for the adsorption of ORR intermediates relative to Ni-N₄, leading to the reduction of thermodynamic barrier and the acceleration of reaction kinetics, which accounts for the increased intrinsic activity.     

Shape Control of Mn3O4 Nanoparticles on Nitrogen‐Doped Graphene for Enhanced Oxygen Reduction Activity

Three kinds of Mn₃O₄ nanoparticles with different shapes (spheres, cubes, and ellipsoids) are selectively grown on nitrogen‐doped graphene sheets through a two‐step liquid‐phase procedure. These non‐precious hybrid materials display an excellent ORR activity and good durability. The mesoporous microstructure, nitrogen doping, and strong bonding between metal species and doped graphene are found to facilitate the ORR catalytic process. Among these three kinds of Mn₃O₄ particles, the ellipsoidal particles on nitrogen‐doped graphene exhibit the highest ORR activity with a more positive onset‐potential of –0.13 V (close to that of Pt/C, –0.09 V) and a higher kinetic limiting current density (J_K) of 11.69 mA cm^–2 at –0.60 V. It is found that the ORR performance of hybrid materials can be correlated to the shape of Mn₃O₄ nanocrystals, and specifically to the exposed crystalline facets associated with a given shape. The shape dependence of Mn₃O₄ nanoparticles integrated with nitrogen‐doped graphene on the ORR performance, reported here for the first time, may advance the development of fuel cells and metal‐air batteries.     

Co3O4 Nanoparticles with Ultrasmall Size and Abundant Oxygen Vacancies for Boosting Oxygen Involved Reactions

Ultrasmall size and abundant defects are two crucial factors for improving the performance of catalysts. However, it is a big challenge to introduce defects into ultrafine catalysts because of the surface tension and self‐purification effect of the nanoparticles. In the present work, physical laser fragmentation with chemical oxidization reaction is combined to synthesize Co₃O₄ nanoparticles (L‐CO) with ultrasmall size (≈2.1 nm) as well as abundant oxygen vacancies, thus providing an effective solution to the long‐standing contradiction between the size reduction and defect generation. The ultrasmall particle size allows more catalytic sites to be exposed. The surficial oxygen vacancies enhance the intrinsic activity, while the internal oxygen vacancies improve the electron transfer, and all of these benefits make L‐CO an active and durable bifunctional catalyst for oxygen reduction/evolutions. As the air cathode of zinc–air battery, L‐CO displays excellent rechargeable performance with a power density of ≈337 mW cm^?2, outperforming the commercial noble metal couple (Pt/C+RuO₂).     

Understanding the Synergistic Effects of Cobalt Single Atoms and Small Nanoparticles: Enhancing Oxygen Reduction Reaction Catalytic Activity and Stability for Zinc-Air Batteries

The development of earth-abundant oxygen reduction reaction (ORR) catalysts with high catalytic activity and good stability for practical metal-air batteries remains an enormous challenge. Herein, a highly efficient and durable ORR catalyst is reported, which consists of atomically dispersed Co single atoms (Co-SAs) in the form of Co-N4 moieties and small Co nanoparticles (Co-SNPs) co-anchored on nitrogen-doped porous carbon nanocage (Co-SAs/SNPs@NC). Benefiting from the synergistic effect of Co-SAs and Co-SNPs as well as the enhanced anticorrosion capability of the carbon matrix brought by its improved graphitization degree, the resultant Co-SAs/SNPs@NC catalyst exhibits outstanding ORR activity and remarkable stability in alkaline media, outperforming Co-SAs-based catalyst (Co-SAs@NC), and benchmark Pt/C catalyst. Density functional theory calculations reveal that the strong interaction between Co-SNPs and Co-N4 sites can increase the valence state of the active Co atoms in Co-SAs/SNPs@NC and moderate the adsorption free energy of ORR intermediates, thus facilitating the reduction of O₂. Moreover, the practical zinc-air battery assembled with Co-SAs/SNPs@NC catalyst demonstrates a maximum power density of 223.5 mW cm^–2, a high specific capacity of 742 W h kg^–1 at 50 mA cm^–2 and a superior cycling stability.