Thermal performance of an air solar collector with an absorber plate made of recyclable aluminum cans

The present paper describes the development and testing of an efficient single-glass air solar collector with an absorber plate made of recyclable aluminum cans (RAC). This collector was designed as a proposal to use recycle recyclable materials to build absorber plates of air solar collectors at an acceptable cost. The absorber plate of the collector consisted of eight circular cross section air flow channels of 128 recyclable aluminium cans. Each channel was built with 16 recyclable cans blackened with common opaque black paint of 0.903 absorptance and 0.097 reflectance. The design parameters to determine the size of the collector were obtained by implementing a simulation model for double flow air solar collectors. Also, to determine the appropriate configuration for a uniform air flow distribution inside the eight RAC air channels, a hydrodynamic numerical study was carried out. The RAC air solar collector designed and built was tested outdoors following the ASHRAE 93-86 standard to determine the time constant, the thermal efficiency and the incidence angle modifier. Comparison between the predicted theoretical temperatures and the measured ones were in good agreement. Comparison between the thermal efficiency of the RAC air solar collector with the ones reported in the literature is presented.     

Flat-plate solar-collector performance evaluation with a solar simulator as a basis for collector selection and performance prediction

The use of a solar simulator for performance determination permits collector testing under standard conditions of wind, ambient temperature, flow rate and “Sun”. The performance results determined with the simulator have been found to be in good agreement with outdoor performance results.This paper reports the measured thermal efficiency and evaluation of 23 collectors which differ according to absorber material (copper, aluminum, steel), absorber coating (nonselective black paint, selective copper oxide, selective black nickel, selective black chrome), type of glazing material (glass, Tedlar, Lexan, anti-reflection glass), the use of honeycomb material and the use of vacuum to reduce thermal convection losses. The collectors are given performance rankings based on noon-hour solar conditions and all-day solar conditions. The determination with the simulator of an all-day collector performance is made possible by tests at different incident angles. The solar performance rankings are made based on whether the collector is to be used for pool heating, hot water, absorption air conditioning, heating, or for a solar Rankine machine.Another test which aids in selecting collectors is a collector heat capacity test. This test permits a ranking of collectors according to their heat capacity (and time constant), which is a measure of the rapidity of a collector's response to transient solar conditions. Results are presented for such tests.Final considerations for collector selection would of course be made on the basis of cost and the reliability of performance over the required life of a collector. Results of a cost-effectiveness study is given for conditions corresponding to those required for absorption or heating. These results indicate that the additional cost involved in the upgrading of collector performance (selective surfaces, anti-reflection glass, etc.) appears to be cost effective and therefore justified. Some data are also presented to illustrate a method for the determination of outdoor performance degradation by use of simulator tests carried out before and after a period of outdoor operation.     

Numerically assisted analysis of flat and corrugated plate solar collectors thermal performances

The paper presents the results of experimentally supported numerical analysis performed in order to investigate the possibilities to improve the thermal efficiency of plate solar collectors. Different numerical models were developed in order to asses the influence of design and operating parameters such as bond conductance between absorber plate and tube, tube diameter, glass cover to absorber plate distance, optical properties of absorber and flow rate on thermal efficiency of collectors. Following the results, two designs of collector without tubes, with parallel flat and corrugated absorber plates of chevron type, is further considered and shown to be an effective way to increase the thermal efficiency of solar energy conversion beyond that of commercial glazed and unglazed solar water heaters. Based on the results, the guidelines for design of a new collector prototype consisting of chevron type corrugated plates normally used in plate heat exchangers are provided.     

The experimental study of energy features for solar air heaters with different turbulator configurations

To assess the thermal performance in the climate conditions of western and central Iraq, the advantages of using a solar air collector with various turbulator absorber plates are experimentally explored. Four distinct kinds of absorber plates are provided flat plate (F), triangular (T), rectangular (R), and circular (C) turbulators at different air mass flow rates. The collector's economic properties and overall thermal performance are compared to the conventional flat plate turbulator heating systems. The main findings suggest that delta turbulators improve collector economics and overall thermal performance by generating vortex and dampening the formation of the thermal boundary layer in the direction of airflow. Furthermore, when the mass flow rate increases, the thermal performance improves, and the efficiency increases for all mass flow rates, resulting in good thermal performance for the rectangular plate collector when compared to other collectors. When compared to other types of configurations, the daily average efficiency of solar air collectors for flat plate (F), triangular (T), rectangular (R), and circular (C) turbulators are 28%, 67%, 39%, and 48%, respectively, at 50° tilt angle while at 90° tilt angle they are 44%, 76%, 54%, and 63%, respectively, as ṁ = 0.0377 kg/s. The maximum daily average efficiency fitted with rectangular turbulators have about 86% at the largest ṁ = 0.1 kg/s. This study will also give a unique direction to the work trend in the western and central parts of Iraq throughout the winter months.     

Heat transfer analysis of low thermal conductivity solar energy absorbers

Polymers have been proven to be high potential low-cost materials for the design and mass production not only for ordinary solar water heaters but also for very simple large size, modular solar collectors, suitable for easy erection of large solar heating plants. Their major drawback for solar–thermal conversion applications is their low thermal conductivity, which prohibits their use unless an appropriate absorber design is employed. The low thermal conductivity of polymers has imposed the need of a particular absorber design, which is basically composed of a pair of dark, closely spaced parallel plates at the top of which solar radiation is absorbed, forming a thin channel for the flow of the heat transfer fluid. The aim of the present work is to investigate the particular limitations of this polymer plate absorber design, for a wide range of collector loss and convective heat transfer coefficients between heat transfer fluid and absorber plate. The aim is also to calculate the particular collector efficiency factors and conditions under which the associated collector performance parameters should be modified to account for the finite absorber plate conductance. This conductance was proven to be another decisive absorber design parameter, improper selection of which may probably lead to strong deterioration of the collector efficiency.     

A mathematical model of thermal performance of a solar air heater with slats

A mathematical model for computing the thermal performance of a single pass flat-plate solar air collector is presented. Air channels were formed by providing metal slats running along the circulated air passage linking the absorber plate by the bottom one in an endeavor to enhance the thermal efficiency of the solar air collector. A mathematical model, therefore, is developed by which the influence of the addition of the metal slats on the efficiency of the solar collector is studied. A computer code that employs an iterative solution procedure is constructed to solve for the governing energy equations to estimate the mean temperatures of the collector. The effect of volume airflow rate, collector length, and spacing between the absorber and bottom plates on the thermal performance of the present solar air heater was investigated. Furthermore, a numerical comparison of the present design with the most common type of solar air heaters is conducted. The results of the comparison have indicated that better thermal performance was obtained by the modified system.     

Comparison of long-term flat-plate solar collector performance calculations based on averaged meteorological data

The use of averaged meterological data for collector performance calculations is studied. To this end, a steady state, two-dimensional, nodal, heat transfer analysis is developed for a flat-plate solar collector. The analysis accounts for the temperature gradients in the fluid flow and vertical directions in the collector, the physical and thermodynamic properties of the materials in the collector, the collector location, the orientation and dimensions of the collector, the number of cover plates and any thin film selective coatings on the cover plates or absorber. Also accounted for are the time dependent variations in the meteorological conditions, insolation, and collimated and diffuse solar irradiation. The spectral nature of radiation heat transfer in the collector is modeled by two spectral bands, solar and thermal, with 3.0 μm as the cutoff frequency between the solar and thermal bands of radiation. The results indicate that long term collector performance calculations based on averaged meteorological data will not correlate with calculations based on hourly data if the weather is highly variable. When the weather variations are mild, averaged data can give results very close to those based on hourly data.     

Theoretical and experimental study of efficiency factor,heat transfer and thermal heat loss coefficients in solar air collectors with selective and nonselective absorbers

The thermal heat performance of a solar air collector depends strongly on the thermal heat loss and the efficiency factor. In order to increase these performances, it is necessary to use a solar air collector which is well insulated and where the fluid flow is fully developed turbulent flow. It needs a high heat transfer between the absorber plate and the fluid to decrease the absorber‐plate temperature and hence the heat loss by radiation from the absorber to the ambient. This increases the efficiency factor. In the present paper, the heat loss and efficiency factor are treated for solar air collectors with selective and nonselective absorber plate. It is shown that the selectivity of the absorber plate cannot play an important role in a well‐insulated solar collector with a fanned system which permits a fully developed turbulent flow and, in consequence, high heat transfer. Copyright © 1999 John Wiley & Sons, Ltd.     

Exergy analysis of single‐flow solar air collectors with different configurations of absorber plates

In the current study, an experimental analysis of exergy performance for different absorber plates is done. Three types of absorber plates are supplied with different fin arrangements with a variable air mass flow rate. The exergy analysis to evaluate the exergy performance of the solar air heaters uses experimental data for conventional and finned solar air collectors with different arrangements of fins. The main aim of the current study is to compare the exergy performance of the conventional solar air collector with those equipped with fins. The introducing of the fins in different arrangements enhances the absorber surface area, which leads to increased heat transfer. Also, fins induce air turbulence in the flow field, which improves the exergy performance of solar air collector. It is found that the exergy reduces and exergy efficiency enhances with increasing the airflow rate. The traditional flat absorber plate has undesirable exergy loss and exergy efficiency for all ranges of airflow rates. Thus, the flat plate collector presents the most substantial irreversibility, for which the exergy efficiency is the least. However, the results show that the exergy efficiency of inclined staggered turbulators is higher than that of in‐line and staggered turbulators. The optimal value of exergy efficiency is recorded at nearly 77% for the solar air collectors equipped with inclined staggered turbulators compared with other types of configurations.     

An evaluation of a transverse slatted flat plate collector

It is generally accepted that the insertion of a type of honeycomb structure into the air gap between the absorber plate and the transparent cover of a flat plate solar collector will suppress convection if the honeycomb dimensions are matched to the particular dimensions and operating temperatures of the collector. However relatively little research has been carried out to characterise the effectiveness of a convection suppression device under actual operating conditions.This paper surveys the experimental work carried out at the University of Melbourne, Mechanical Engineering Department, and its relationship to other experimental and theoretical research, reported in the literature. The experimental program involved the comparative testing of two collectors, identical except that one was fitted with a convection suppression device made of parallel glass slats placed laterally across the collector between the absorber plate and the cover glass. Testing was carried out in a laboratory situation with five convection suppression devices of differing aspect ratio ( ), and the most effective of these devices (aspect ratio ), was tested in the Melbourne University Solar Testing Area under a range of actual operating conditions.In the laboratory tests, the ability of the honeycomb to suppress convection was tested, whilst in the outdoor tests, the influence of the honeycomb on the transmission of solar radiation to the absorber plate was also evaluated. It was found that at high operating temperatures the convection suppression device gave rise to considerable improvement in performance. A forty percent improvement in instantaneous thermal efficiency was produced for fluid temperatures of approx. 100°C. However, if the collector is not oriented correctly the overall improvement in thermal performance will not be as large, due to the decrease in solar transmittance caused by the honeycomb. This indicates the probable need for some form of collector tilt adjustment during the year if the long-term thermal performance is to be optimised.     

Exergetic optimization of flat plate solar collectors

In this paper, an exergetic optimization of flat plate solar collectors is developed to determine the optimal performance and design parameters of these solar to thermal energy conversion systems. A detailed energy and exergy analysis is carried out for evaluating the thermal and optical performance, exergy flows and losses as well as exergetic efficiency for a typical flat plate solar collector under given operating conditions. In this analysis, the following geometric and operating parameters are considered as variables: the absorber plate area, dimensions of solar collector, pipes' diameter, mass flow rate, fluid inlet, outlet temperature, the overall loss coefficient, etc. A simulation program is developed for the thermal and exergetic calculations. The results of this computational program are in good agreement with the experimental measurements noted in the previous literature. Finally, the exergetic optimization has been carried out under given design and operating conditions and the optimum values of the mass flow rate, the absorber plate area and the maximum exergy efficiency have been found. Thus, more accurate results and beneficial applications of the exergy method in the design of solar collectors have been obtained.     

Flow distribution in a solar collector panel with horizontally inclined absorber strips

The objective of this work is to theoretically and experimentally investigate the flow and temperature distribution in a solar collector panel with an absorber consisting of horizontally inclined strips. Fluid flow and heat transfer in the collector panel are studied by means of computational fluid dynamics (CFD) calculations. Further, experimental investigations of a 12.5 m² solar collector panel with 16 parallel connected horizontal fins are carried out. The flow distribution through the absorber is evaluated by means of temperature measurements on the backside of the absorber tubes. The measured temperatures are compared to the temperatures determined by the CFD model and there is a good similarity between the measured and calculated results.

Calculations with the CFD model elucidate the flow and temperature distribution in the collector. The influences of different operating conditions such as flow rate, properties of solar collector fluid, solar collector fluid inlet temperature and collector tilt angle are shown. The flow distribution through the absorber fins is uniform if high flow rates are used. By decreased flow rate and decreased content of glycol in the glycol/water mixture used as solar collector fluid, and by increased collector tilt and inlet temperature, the flow distribution gets worse resulting in an increased risk of boiling in the upper part of the collector panel.     

An evaluation on thermal performance of CPC solar collector

The main objective of this work is the investigation and improvement of thermal performance of evacuated CPC (Compound Parabolic Concentrator) solar collector with a cylindrical absorber. Modified types of this solar collector are always combined with the evacuated glass envelop or tracking system. The conventional stationary CPC solar collector has been compared with the single axis tracking CPC solar collector in outlet temperature, net heat flux onto the absorber and thermal efficiency. Numerical model has been analyzed based on the irradiation determined actually and the results have been calculated to predict the thermal efficiency. Based on the comparison of the measured and calculated results, it is concluded that the numerical model can accurately estimate the performance of solar collectors. The result shows the thermal efficiency of the tracking CPC solar collector is more stable and about 14.9% higher than that of the stationary CPC solar collector.     

Study and optimization of the thermal performances of the offset rectangular plate fin absorber plates, with various glazing

The low thermophysical characteristics of air used as a heat transfer fluid in the solar collectors with thermal conversion require a fully developed turbulent flow. This increases the thermal heat transfer between the absorber plate and the fluid, which clearly improves the thermal performances of the solar collector with obstacles arranged into the air channel duct. In the present work, we introduce, in solar collector, the offset rectangular plate fins, which are used in heat exchangers. An experimental investigation carried out showed the generated enhancement of thermal performance. The offset rectangular plate fins, mounted in staggered pattern, are oriented parallel to the fluid flow and are soldered to the underside of absorber plate. They are characterized by high heat transfer area per unit volume. High thermal performances are obtained with low pressure losses and in consequence a low electrical power consumption by the fan in comparison to the flat plate collector. The experimental results are all so compared by using two types of transparent cover; double and triple.     

Vertical evacuated tubular-collectors utilizing solar radiation from all directions

A prototype collector with parallel-connected evacuated double glass tubes is investigated theoretically and experimentally. The collector has a tubular absorber and can utilize solar radiation coming from all directions. The collector performance is measured in an outdoor test facility. Further, a theoretical model for calculating the thermal performance is developed. In the model, flat-plate collector's performance equations are integrated over the whole absorber circumference and the model determines the shading on the tubes as a function of the solar azimuth. Results from calculations with the model are compared with measured results and there is a good degree of similarity between the measured and calculated results. The model is used for theoretical investigations on vertically-placed pipes at a location in Denmark (Copenhagen, lat. 56°N) and at a location in Greenland (Uummannaq, lat. 71°N). For both locations, the results show that to achieve the highest thermal performance, the tube centre distance must be about 0.2 m and the collector azimuth must be about 45–60° towards the west. Further, the thermal performance of the evacuated solar-collector is compared to the thermal performance of the Arcon HT flat-plate solar-collector with an optimum tilt and orientation. The Arcon collector is the best performing collector under Copenhagen conditions, whereas the performance of the evacuated tubular collector is highest under the Uummannaq conditions. The reason is that the tubular collector is not optimally tilted in Copenhagen but also that there is much more solar radiation “from all directions” in Uummannaq and this radiation can be utilized with the tubular collector. It is concluded that the collector design is very promising—especially for high latitudes.     

Thermo-hydraulic performance of solar air heaters having integral chamfered rib roughness on absorber plates

This paper presents results of an experimental investigation of the performance of solar air heaters with chamfered repeated rib-roughness on the airflow side of the absorber plates. The roughened elements have a relative roughness pitch of 4.58 and 7.09 while the rib chamfer angle is fixed at 15°. For the airflow duct depths of 21.8, 21.5 and 16 mm, the relative roughness heights for the three roughened plates used are 0.0197, 0.0256 and 0.0441, respectively. The airflow rate per unit area of absorber plate has been varied between 0.024 to 0.102 kgs⁻¹ m⁻² (flow Reynolds number ranges from 3750 to 16 350). The study shows substantial enhancement in thermal efficiency (10 to 40%) over solar air heaters with smooth absorber plates due to the enhancement in the Nusselt number (50% to 120%). The thermal efficiency enhancement is also accompanied by a considerable enhancement in the pumping power requirement due to the increase in the friction factor (80% to 290%). At low flow rates, corresponding to applications requiring air at a high temperature, the solar air heater with roughness elements having a high relative roughness height, yields a better performance. However, at high flow rates the increase in the pumping power is greater than the relative gain in the energy collection for a greater relative roughness height and, hence, the net gain is higher for smaller roughness heights. At still higher flow rates, the smooth duct air heater has better effective efficiency. A mathematical model for thermal performance prediction of solar air heaters with absorber plate having integral chamfered rib-roughness has been presented. The experimental and predicted values of thermal efficiency lie within ±7% with a standard deviation of ±5.8%.     

Heat transfer analysis of receiver for large aperture parabolic trough solar collector

Parabolic trough solar collector (PTSC) is one of the most proven technologies for large‐scale solar thermal power generation. Currently, the cost of power generation from PTSC is expensive as compared with conventional power generation. The capital/power generation cost can be reduced by increasing aperture sizes of the collector. However, increase in aperture of the collector leads to higher heat flux on the absorber surface and results in higher thermal gradient. Hence, the analysis of heat distribution from the absorber to heat transfer fluid (HTF) and within the absorber is essential to identify the possibilities of failure of the receiver. In this article, extensive heat transfer analysis (HTA) of the receiver is performed for various aperture diameter of a PTSC using commercially available computational fluid dynamics (CFD) software ANSYS Fluent 19.0. The numerical simulations of the receiver are performed to analyze the temperature distribution around the circumference of the absorber tube as well as along the length of tube, the rate of heat transfer from the absorber tube to the HTF, and heat losses from the receiver for various geometric and operating conditions such as collector aperture diameter, mass flow rate, heat loss coefficient (HLC), HTF, and its inlet temperature. It is observed that temperature gradient around the circumference of the absorber and heat losses from the receiver increases with collector aperture. The temperature gradient around the circumference of the absorber tube wall at 2 m length from the inlet are observed as 11, 37, 48, 74, and 129 K, respectively, for 2.5‐, 5‐, 5.77‐, 7.5‐, and 10‐m aperture diameter of PTSC at mass flow rate of 1.25 kg/s and inlet temperature of 300 K for therminol oil as HTF. To minimize the thermal gradient around the absorber circumference, HTFs with better heat transfer characteristics are explored such as molten salt, liquid sodium, and NaK78. Liquid sodium offers a significant reduction in temperature gradient as compared of other HTFs for all the aperture sizes of the collector. It is found that the temperature gradient around the circumference of the absorber tube wall at a length of 2 m is reduced to 4, 8, 10, 13, and 18 K, respectively, for the above‐mentioned mass flow rate with liquid sodium as HTF. The analyses are also performed for different HTF inlet temperature in order to study the behavior of the receiver. Based on the HTA, it is desired to have larger aperture parabolic trough collector to generate higher temperature from the solar field and reduce the capital cost. To achieve higher temperature and better performance of the receiver, HTF with good thermophysical properties may be preferable to minimize the heat losses and thermal gradient around the circumference of the absorber tube.     

An experimental study of a forced flow solar collector/regenerator using liquid desiccant

One of the main components of a liquid desiccant cooling system is the regenerator. In a liquid desiccant air conditioner, outside air is dehumidified by liquid desiccant and cooled within the absorber. The diluted desiccant solution thus obtained has to be concentrated for reuse, by passing through the regenerator and the cycle is, consequently, repeated. The regenerator used in this application is a forced parallel flow type solar collector/regenerator. The regenerator has been designed and optimized and the prototype of the solar collector/regenerator has been built and tested. Calcium chloride has been used as the absorbent solution. The results of the tests conducted as a parametric analysis indicate that the air and solution mass flow-rates and the climatic conditions affect the regenerator performance. Furthermore, a comparison between the experimental data obtained and a previously developed model for a forced parallel flow solar collector/regenerator reveals that the experiments are in good agreement with the model predictions. Finally, it was concluded that the proposed solar collector/regenerator performs satisfactorily under the summer conditions of Adelaide, Australia.     

太阳能空气集热建筑模块冬季热性能优化实验研究

以建筑集成的太阳能空气集热建筑模块为研究对象,利用与实际住宅等大的实验平台,针对不同的集热板形式和空气流动方式对集热建筑模块热性能的影响进行了实验研究。重点讨论了开孔平板型、开孔孔径大小以及设置空气间层分隔板等对改善集热建筑模块热性能的影响。实验结果表明,开孔平板型较实心平板型的热性能得到明显的改善,孔径优化后(孔径为5mm、孔间距为15mm)的热效率可提高30%以上;另外,设置空气间层分隔板相对于小孔径(d=5mm)而言,采用大孔径(d=10mm)时出风口升温效果更明显。     

Effect of geometrical and thermophysical characteristics of bed materials on the enhancement of thermal performance of packed bed solar air heaters

In this experimental investigation, a packed bed solar air heater has been designed, fabricated and tested under the local weather conditions of Roorkee, India. Data were obtained from May to June 1992. Tests were conducted to cover a wide range of influencing parameters,including the geometrical and thermophysical characteristics of absorber matrices, mass flow rates and input solar energy fluxes under actual outdoor conditions. The effects of these parameters on the thermal performance have been investigated, and the results have been compared with those of flat plate (plane) collectors. Based on thermal performance, the woven screen of different geometry (having the lowest values of bed thickness to element size ratio, bed porosity and extinction coefficient) and the copper woven screen (having highest value of thermal conductivity) have been found to be the best absorber matrices for packed bed solar air heaters. It is observed that the performance of the collector improves appreciably as a result of packing its duct with blackened absorber matrices, and this improvement is a strong function of the bed and operating parameters.