Oxidative dehydrogenation of propane over magnesium molybdate catalysts

Catalytic activities of magnesium molybdates were investigated for the oxidative dehydrogenation of propane with and without molecular oxygen under atmospheric pressure. Catalytic properties drastically changed with the catalyst composition, and it turned out that Mg_0.95MoO_x catalysts having slight excess molybdenum showed the highest activity in the oxidative dehydrogenation of propane, which gave 61% selectivity to propene at 22% conversion of propane at 515°C. The catalytic activities strongly depended on the acidic properties of the catalysts. It was also revealed that the lattice oxide ions of the catalysts participated as an active oxygen in the oxidative dehydrogenation of propane.     

Selective conversion of propane to propene by the catalytic oxidative dehydrogenation over cobalt and magnesium molybdates

Catalytic performances of various metal molybdates were tested in the oxidative dehydrogenation of propane to propene with molecular oxygen under an atmospheric pressure. Most of the molybdates tested promoted the selective oxidative conversion of propane to propene and among them cobalt and magnesium molybdates were found highest in the activity and selectivity. It was also found that their catalytic activities were highly sensitive to the catalyst composition, and it turned out that Co_0.95MoO _x and Mg_0.95MoO _x catalysts which have slightly excess molybdenum showed the highest activity in the oxidative dehydrogenation of propane. Under the optimized reaction conditions, higher reaction temperatures and lower partial pressures of oxygen, these catalysts gave 60% selectivity to propene at 20% conversion of propane. Since the molybdates having the surface enriched with molybdenum oxide tended to show high activity for the propane oxidation, surface molybdenum oxide clusters supported on metal molybdate matrix seem to be the active sites for the selective oxidative dehydrogenation of propane.     

An evidence of active surface MoOx over MgMoO4 for the catalytic oxidative dehydrogenation of propane

In order to clarify whether MgMo_xO_y catalysts with slight excess of molybdenum relative to the stoichiometric MgMoO₄ compound showed increased activities for propene formation in the propane oxidative dehydrogenation, we investigated the catalytic properties of MoO₃ supported on MgMoO₄ and of MgMo_xO_y catalysts treated with acid or base. Supporting MoO₃ on magnesium-rich MgMo_0.99O_y catalysts which are poorly active, or treating them with acetic acid to remove excess magnesium, resulted in drastic activity increases. On the other hand, the ammonia treatment of molybdenum-rich MgMo_1.05O_y catalysts which are highly active turned out to give a remarkable decrease in activity, because surface MoO_x dissolved in ammonia water. A clear correlation was observed between the catalytic activities for propane oxidation and the dehydration of 2-propanol to propene over the supported catalyst and the treated catalysts. Since the bulk structures were unchanged by supporting or by the treatments, the existence of MoO_x clusters formed on the surface of MgMoO₄ are responsible for the activities in the oxidative dehydrogenation of propane. This revised version was published online in July 2006 with corrections to the Cover Date.     

Effect of Au in V2O5/SiO2 and MoO3/SiO2 catalysts on physicochemical and catalytic properties in oxidation of C3 hydrocarbons and of CO

Silica supported vanadia and molybdena catalysts with, and without Au, were prepared, characterized with XRD, TEM, XPS, H₂-TPR and probe reaction of isopropanol decomposition, and tested in the oxidation of propene, propane and CO. The presence of Au: (a) does not affect markedly structural and textural properties, such as specific surface area, size of V₂O₅ or MoO₃ crystallites, or the electronic state of V and Mo ions, (b) increases the reducibility of vanadia and molybdena phase, (c) enhances the dehydrogenation properties in isopropanol decomposition, and (d) modifies catalytic activity in oxidation reactions. The Au particles increase the total activity in CO oxidation. For propane oxidation at high temperatures the increase in total activity is observed, with the decrease in the selectivity to oxidative dehydrogenation product (propene) and increase in the selectivity to CO₂. The catalytic performance in propene oxidation at 200–300 °C depends on the Au presence and the composition of the reaction mixture. The gold-containing catalysts favour allylic oxidation of propene to acrolein and oxyhydration to acetone, and suppress the C₂ products (ethanal, acetic acid) of partial degradation of a propene molecule. In the presence of hydrogen in the reaction mixture, higher selectivities of acetone (product of oxyhydration) were observed for all the catalysts.     

Dehydrogenation of Propane in the Presence and Absence of CO2 Over β-Ga2O3 Supported Chromium Oxide Catalysts

The dehydrogenation of propane to propene in the presence and absence of CO₂ over β-Ga₂O₃ supported chromium oxide catalysts has been studied. The effect of chromium content and feed composition on the dehydrogenation of propane has been investigated. It has been found that deposition of chromium oxide enhances the dehydrogenation activity and resistance to coke deposition. Moreover, it has been shown that CO₂ promotes the dehydrogenation of propane above 848 K. At that temperature in the presence of CO₂ both the yield of propene and conversion of propane were higher than in the inert gas atmosphere.     

Propane Oxidative Dehydrogenation Over Ln–Mg–Al–O Catalysts (Ln = Ce, Sm, Dy, Yb)

Ln–Mg–Al mixed oxide catalysts (Ln = Ce, Sm, Dy, Yb) were prepared from layered double hydroxide precursors, characterized using XRD, N₂ adsorption, TG-DTG, EDX, H₂-TPR and CO₂-TPD techniques and tested in the oxidative dehydrogenation of propane in the temperature range 450–600 °C. For all the catalysts the conversion increases with increasing the reaction temperature while the propene selectivity decreases to the benefit of carbon oxides for Ce-based system and of cracking products for the others. The best yields in propene were obtained with Dy- and Sm–Mg–Al–O catalysts. No correlation between the reducibility of the rare-earth cation and the catalytic performances was observed. A linear correlation between the catalyst basicity and the propene selectivity was evidenced.     

Chromium Oxide Supported on Mesoporous SBA-15 as Propane Dehydrogenation and Oxidative Dehydrogenation Catalysts

The catalytic activity and selectivity of Cr₂O₃ supported on mesoporous SBA-15 for non-oxidative and oxidative dehydrogenation of propane by O₂ and CO₂ have been studied and compared with those of Cr₂O₃/ZrO₂ and Cr₂O₃/-Al₂O₃ catalysts. Cr₂O₃/SBA-15 and Cr₂O₃/ZrO₂/SBA-15 are more selective to propene and more resistant to coking in comparison with Cr₂O₃/ZrO₂ and Cr₂O₃/-Al₂O₃ for non-oxidative dehydrogenation of propane. In oxidative dehydrogenation of propane by O₂ and CO₂, Cr₂O₃/SBA-15 also displays better activity, selectivity and stability than the other two supported catalysts. The propane conversion and propene yield on Cr₂O₃/SBA-15 catalyst for oxidative dehydrogenation of propane by CO₂ at 823 K reach 24.2 and 20.3%, respectively. XPS and TG/DTA have been used to characterize the catalysts before and after reaction. The differences in catalytic behavior of various supported Cr₂O₃ catalysts in the reactions have been discussed on the basis of the characterization results.     

Kinetic parameter estimation for supported vanadium oxide catalysts for propane ODH reaction: Effect of loading and support

Kinetic parameters are estimated for a sequential Mars van Krevelan (MVK) reaction model occurring over several supported vanadium oxide (vanadia) catalysts involved in the propane oxidative dehydrogenation (ODH) reaction. The estimated kinetic parameters, pre-exponential factors and activation energies, are used to understand the effect of vanadia loading and oxide support. The pre-exponential factors and vanadia normalized pre-exponential factors vary with vanadia loading and oxide support. The monotonic increase in normalized pre-exponential factors with vanadia loading and the variation of pre-exponential factors with oxide support appears to be related to the change in acidity/basicity of the catalyst and the redox nature of the catalyst, respectively. The activation energy for propene degradation does not significantly change with catalyst; however, the activation energy for propane oxidation is different for the V₂O₅/Al₂O₃ catalyst. It appears that two important considerations are required for the development of an efficient propane ODH catalyst: a high rate constant associated with the propane oxidation reaction, and a high ratio of the rate constant for propene formation to degradation reaction. Based on the observations in the present study it is proposed that a higher TiO₂ support surface area will assist in increasing the propane oxidation activity and propene yield.     

The selective oxidative dehydrogenation of propane on vanadium aluminophosphate catalysts

VAPO-5 and V/ ALPO-5 catalysts have been tested for the oxidative dehydrogenation of propane. Depending on the vanadium contents and the preparation procedure, different vanadium species and different catalytic behavior are observed. The catalyst containing V⁵⁺ species with a tetrahedral coordination presents the higher yield of propene in the oxidative dehydrogenation of propane. The same yields of CO₂ are observed on all vanadium aluminophosphate catalysts, while the higher the yield of propene the lower the yield of CO is.     

Oxidative Conversion of Propane over Al2O3-Supported Molybdenum and Chromium Oxides

Oxidative dehydrogenation of propane has been studied on Mo/-Al₂O₃ catalysts with 13 wt% of MoO₃ and promoted with Cr. The catalysts were characterized by BET, X-ray diffraction, XPS, TPR, TPO and isopropanol decomposition. The ODH results indicated an important increase in propane conversion with Cr loading increase from 0 to 5 wt%. At 773 K the conversion increased 1.5 times whereas the selectivity to propene was not significantly modified. The higher activities obtained on Cr-doped catalysts provide for the technologically important possibility of carrying out the reaction at lower temperatures.     

How oxide carriers affect the reactivity of V2O5 catalysts in the oxidative dehydrogenation of propane

The catalytic pattern of several oxide carriers (MgO, Al₂O₃, ZrO₂, TiO₂, SiO₂, HY zeolite) and supported V₂O₅ (4.7–5.3 wt%) catalysts in the oxidative dehydrogenation of propane to propylene (PODH) has been comparatively investigated. The fundamental role of the oxide support on both reducibility and reactivity of vanadia catalysts has been assessed. A direct relationship between the specific surface activity of oxide carriers and that of vanadia catalysts is discussed. The inverse relationship between the specific activity and the onset temperature of reduction marks the prevailing redox behaviour of V₂O₅ catalysts in the PODH reaction. This revised version was published online in July 2006 with corrections to the Cover Date.     

VO_x/焦磷酸镧催化剂的丙烷氧化脱氢制丙烯催化性能

以嵌段共聚物P188为模板剂制备VO_x/焦磷酸镧催化剂。采用比表面分析仪、透射电镜、X射线光电子能谱和H_2-TPR对催化剂结构进行表征,并评价其丙烷氧化脱氢制丙烯的催化性能。结果表明,焦磷酸镧有一定的催化活性,但催化性能不高。当负载钒氧物种后,VO_x/焦磷酸镧催化剂催化活性有所增加,反应温度600℃时,丙烯产率达16.6%。原因主要是钒氧物种和可移动氧在丙烷氧化脱氢过程中起到重要作用。     

Propane Oxidative Dehydrogenation on V–Sb/ZrO2 Catalysts

The catalytic properties of V–Sb/ZrO₂ and bulk Sb/V catalysts for the oxidative dehydrogenation of propane were studied. Samples were characterized by nitrogen adsorption, temperature-programmed reduction, temperature-programmed pyridine desorption and photoelectron spectroscopic techniques. Vanadia promotes the transition of tetragonal to monoclinic zirconia and the formation of ZrV₂O₇. Surface V and Sb oxide species do not appear to interact among them below monolayer coverage, but SbVO4 forms above monolayer. Simultaneously the excess of antimony forms α-Sb₂O₄. Activity and selectivity show no dependence on the acidity of the catalysts. However, there is a strong dependence of activity/selectivity on composition; surface vanadium species are active for propane oxidative dehydrogenation and the presence of Sb, affording rutile VSbO₄ phase makes the system selective to C₃H₆, this is believed to be related to the redox cycle involving dispersed V⁵⁺ species and lattice reduced vanadium site in the rutile VSbO₄ phase.     

Influence of the different dechlorination time on catalytic performances of PtSnNa/ZSM-5 catalyst for propane dehydrogenation

Catalytic dehydrogenation of propane has recently received considerable attention because of the increasing demand for propene. Among several catalysts, PtSnNa/ZSM-5 catalyst is one of the most suitable ones. In this study, PtSnNa/ZSM-5 catalysts with different content of chlorine were prepared by changing the time of catalyst dechlorination. The obtained catalysts were characterized by X-ray fluorescence (XRF), XRD, nitrogen adsorption, ²⁷Al MAS NMR, NH₃-TPD, H₂ chemisorption and TPR. It was found that with the increase of treatment time, more framework aluminum atoms were removed from tetrahedral positions, leading to the loss of Sn species and the decrease of catalyst acidity. Meantime, the porous properties and the interactions between Pt and Sn of the catalysts changed remarkably, which was disadvantageous to the reaction. Compared with the dechlorinated catalysts, the fresh sample with suitable content of chlorine exhibited the best reaction activity and stability. The average yield of propene was about 30.4% over 45 h for the reaction of propane dehydrogenation at 590 °C. Finally, a model was proposed for the influence of dechlorinated treatment on catalytic properties of PtSnNa/ZSM-5 catalyst for propane dehydrogenation.     

Selective oxidation of ethane and propane over sulfated zirconia‐supported nickel oxide catalysts

The oxidative dehydrogenations of ethane and propane were investigated over a series of zirconia and nickel‐oxide supported on zirconia catalysts. It was found that zirconia, sulfated zirconia as well as NiO‐based zirconia catalysts showed high catalytic activities for oxidative dehydrogenation of ethane and propane. However, conversion and selectivity differed depending on the nature of the catalysts. Zirconia, sulfated zirconia (SZ) and their supported NiO catalysts showed high ethane conversions but lesser selectivities to olefins while NiO/Li₂ZrO₃ exhibited high selectivities to ethylene and propylene. Addition of an LiCl promoter in the NiO/SZ catalyst increased the catalytic activity and olefin selectivity, thus resulting in a higher olefin yield. In the oxidative dehydrogenations of ethane and propane NiO–LiCl/SZ exhibited 79% ethylene selectivity at 93% ethane conversion at 650 °C and 52% selectivity to propylene at 20% propane conversion at 600 °C, respectively. Characterization showed that the physico‐chemical properties of the catalysts determine the catalytic activity and selectivity. © 2001 Society of Chemical Industry     

Effect of Divalent Metal Component (MeII) on the Catalytic Performance of MeIIFe2O4 Catalysts in the Oxidative Dehydrogenation of n-Butene to 1,3-Butadiene

A series of metal ferrite (Me^IIFe₂O₄) catalysts were prepared by a co-precipitation method with a variation of divalent metal component (Me^II = Zn, Mg, Mn, Ni, Co, and Cu) for use in the oxidative dehydrogenation of n-butene to 1,3-butadiene. Successful formation of metal ferrite catalysts with a random spinel structure was confirmed by XRD, ICP-AES, and XPS analyses. The catalytic performance of metal ferrite catalysts in the oxidative dehydrogenation of n-butene strongly depended on the identity of divalent metal component. Acid properties of metal ferrite catalysts were measured by NH₃-TPD experiments, with an aim of correlating the catalytic performance with the acid property of the catalysts. It was revealed that the yield for 1,3-butadiene increased with increasing surface acidity of the catalyst. Among the catalysts tested, ZnFe₂O₄ catalyst with the largest surface acidity showed the best catalytic performance in the oxidative dehydrogenation of n-butene.     

Conversion of 2-propanol over chromium aluminum orthophosphates

The catalytic conversion (dehydration/dehydrogenation) of 2-propanol on a series of CrPO₄-AlPO₄ (CrAlP) catalysts, which were differently prepared and thermally treated at 773–1073 K, has been studied by microcatalytic pulse reactor technique at different temperatures (473–573 K). Kinetic parameters for conversion of 2-propanol to propene have been obtained by analysis of the data through the Bassett-Habgood equation for first-order reaction processes. The influence of the reaction temperature upon alcohol conversion and product selectivities was also investigated. Catalytic performance was affected by the precipitation agent. Catalysts obtained in propylene oxide-aqueous ammonia showed the highest activity towards propene compared to other catalysts. Calcination at increasing temperatures caused a decrease in the activity due to the decrease in surface acid character. The results of dehydration to propene can be well interpreted through the differences in the number and strength of acid sites, which were gas-chromatographically measured using pyridine and 2,6-dimethylpyridine chemisorbed at different temperatures (573 and 673 K). Dehydrogenation to 2-propanone occurred to a small extent at all reaction temperatures and, besides, its conversion changed slightly with reaction temperature. Propene selectivity strongly increased with increasing reaction temperature.     

Propane oxidative dehydrogenation over vanadia catalysts supported on mesoporous silicas with varying pore structure and size

The structural characteristics and the performance of vanadia catalysts (0.7–8 wt.% V) supported on mesoporous (MCM-41, HMS, MCF, SBA-15), microporous (silicalite) and non-porous (SiO₂) silicas in oxidative dehydrogenation of propane were investigated. The structure of vanadia species, the redox and the acidic properties of the catalysts were studied using in situ Raman spectroscopy, TPD- NH₃ and H₂-TPR. The only vanadia species detected on the surface of HMS and MCM-41 for V loadings up to 8 wt.% were isolated monovanadates indicating high vanadia dispersion. Additional bands ascribed to V₂O₅ nanoparticles were evidenced in the case of SBA-15 and MCF supported catalysts while these bands were the only ones identified on the surface of the catalysts supported on silicalite and non-porous silica. The catalysts supported on mesoporous HMS and MCM-41 materials showed the best performance achieving high propane conversions (35–40%) with relatively high propene selectivities (35–47%). Lower activity due to the lower degree of vanadia dispersion, caused by the partial destruction of the pore structure was observed for the SBA-15 and MCF supported catalysts. The degree of dispersion of the V species on the catalyst surface and not the pore size and structure of the mesoporous support or the acidity/reducibility characteristics mainly determine the catalytic activity towards propene production. In addition, it was shown that the pore structure and size of the mesoporous supports did not have any significant effect in the turnover rates (TOF values) of propane conversion (and propene formation at low propane conversion, below ca. 10%). However, the highest propene yield (up to 19%) and stable catalytic behavior was attained for catalysts supported on HMS mesoporous silica, and especially for those combining framework mesoporosity and textural porosity (voids between primary nanoparticles).     

Characterisation and catalytic testing of VOx/Al2O3 catalysts for microstructured reactors

With regard to the application in a microstructured reactor, a special VO_x/Al₂O₃ catalyst powder (3 μm) was prepared and characterised by BET, XRD, UV/Vis DRS, and Raman spectroscopy. The higher the vanadium content, the higher the degree of polymerisation of the vanadium species on the support surface and the lower the BET surface area. Pelletised powders were tested in conventional tubular reactors for their catalytic performance in the oxidative dehydrogenation of propane. Their activity increases with vanadia loading, whereas selectivity towards propene decreases at iso-conversion. Catalytic benchmarking was performed to choose a reasonable catalyst for further investigations in a microreactor.     

The skeletal isomerization of 1-butene over Zn-silicoaluminophosphate molecular sieves

Oxidative dehydrogenation of propane was studied over MgMoO₄-MoO₃ catalysts with a wt% of MoO₃ varying from 0 to 100. The samples were characterized by XRD, EPR, DTA, laser Raman, and BET. The catalytic behavior of the mechanical mixtures was quite different from that of pure phases. These differences were discussed in terms of possible synergy effects between the phases. Propane conversion and selectivity to propene were closely related to the change in redox properties of the catalysts due to the appearance of Mo⁵⁺ ions.