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超高速点磨削砂轮的设计与磨损仿真 总被引:1,自引:0,他引:1
文章详细阐述了超高速点磨削中砂轮的应用状况,介绍了超高速点磨削砂轮的应用范围,通过这种新型砂轮的基体和cBN磨料层的设计,介绍了砂轮基体和磨料层的设计原则,介绍了cBN磨料层中粗磨区和精磨区中的磨料对于去除材料的磨削效率的作用,引入了这种新型砂轮中的粗磨削区倾角的概念,推导出粗磨削区倾角的大小在超高速点磨削中对于磨削参数的影响趋势,并且设计了适用于本实验的粗磨削倾角的大小,制造了适用于超高速点磨削实验的砂轮,介绍了由于粗磨削倾角的存在对磨削时切屑的流动状态及倾角对于磨削效率的影响,利用超景深显微镜观测砂轮磨料层的微观结构,分析表面的气孔率和cBN磨料的分布状态,通过磨粒的分布预测加工后的表面形貌,仿真出新型砂轮的磨损趋势,得出了有关超硬磨粒层制造和磨损的相关结论,砂轮的制造与设计直接关系超高速点磨削的广泛推广,为实现超高速点磨削的高效率和高精度的加工提供必要的设备支持,为其理论研究提供可供参考的依据。 相似文献
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张大将王颖达陈世隐黄国钦 《超硬材料工程》2017,(3):19-23
采用细粒度钎焊金刚石砂轮(粒度100/120)对YG8硬质合金进行磨削性能评价。结果表明:法向磨削力和切向磨削力均随着砂轮线速度的增大而减小、随着工件进给速度和磨削深度的增加而增大,其中磨削深度对磨削力的影响最大;法向磨削力与切向磨削力存在线性关系,其比值约为4.17;砂轮/工件接触面符合库伦摩擦定律,滑动摩擦系数为0.24;磨削后工件表面粗糙度随着砂轮线速度的增加而下降、随着进给速度和切深的增加而增加,其垂直方向粗糙度0.6~0.9μm,平行方向粗糙度0.05~0.2μm。 相似文献
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《Ceramics International》2022,48(7):9258-9268
A novel brazing technology using a continuous tunnel furnace with modified Ni–Cr–W filler alloy is presented to achieve brazed diamond grinding wheels with high efficiency and low thermal damage. Mechanical characterization confirms that the static pressure strength and impact toughness of the diamond brazed using the new brazing technology are 22.2% and 10.5% higher, respectively, than those of diamond brazed using conventional vacuum brazing technology, respectively. Raman spectroscopy reveals that the degree of graphitization of diamond brazed with the novel brazing technology is decreased. In addition, residual stress is reduced by 23% after brazing with new brazing technology. Scanning electron microscopy is used to observe interfacial microstructure of brazed diamond. The elemental distribution and phase composition of brazed joint are analyzed by energy dispersive spectroscopy and X-ray diffraction. The results demonstrate that metallurgical bonds are formed between diamond and modified alloy, endowing strong bonding force to diamond abrasives. Tungsten (W) can react with diamond and modified alloy to form W–C compounds and bonding phases. Besides, W combines with certain amount of Ni element to reduce graphitization degree, improve integrity and decrease residual stress of brazed diamond. Compared with commonly utilized vacuum brazed grinding wheel, grinding test indicates that service life of grinding wheel, prepared by new brazing technology, is improved. The machining efficiency is increased by 42.4% and the abrasive invalidation rate is reduced by 33.7%. In conclusion, the diamond grinding wheel, prepared by new brazing technology, exhibits superior performance. 相似文献
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《Ceramics International》2021,47(24):34050-34058
Porous vitrified bond grinding wheels with complex structure, high porosity, controllable pore size have fundamental application in high efficiency and precision grinding of hard and brittle materials. In this paper, direct ink writing (DIW) is proposed to fabricate three kinds of grinding wheels, including solid structure, triangle structure, and lattice structure. Moreover, the rheological property of ceramic ink with different doses of xanthan gum (XG) solution was investigated to ensure printability, demonstrating 3% XG solution can meet requirements. Additionally, the effect of sintering temperature and pore former (PMMA) contents on size shrinkage rate, morphology, mechanical strength, and porosity et al. were studied. The results indicate that the diamond grinding wheel with 30 vol% PMMA and sintered at 670 °C possess the best comprehensive performance. Besides, grinding performance was evaluated by surface morphology, surface roughness, and material removal rate. Among the DIW-fabricated wheels, triangle structure grinding wheel and lattice structure grinding wheel possess a higher material removal rate than solid structure grinding wheel. Therefore, the porous structure grinding wheels fabricated by DIW present the advantage of controllable porosity, excellent self-sharpening ability, and higher bond strength, which may pave the way for designing a new generation vitrified bond diamond grinding wheel. 相似文献
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为了提高陶瓷结合剂金刚石砂轮的性能,采用微波烧结技术,通过一系列试验,分析了陶瓷结合剂金刚石砂轮的微波烧结温度、陶瓷结合剂含量和金刚石磨料粒度对其性能的影响。结果表明:微波烧结温度是影响陶瓷结合剂金刚石砂轮性能的最主要因素,远超其余二者;陶瓷结合剂金刚石砂轮试样的洛氏硬度和抗弯强度在740 ℃时达到极大值且气孔率较小,此时洛氏硬度为66 HRB,抗弯强度为76.5 MPa,气孔率为17.8%;由微观组织观察可知陶瓷结合剂金刚石砂轮在740 ℃时可以实现陶瓷结合剂对金刚石磨料的均匀包裹,并且气孔较少。 相似文献
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《Ceramics International》2022,48(7):9692-9701
Cubic boron nitride (CBN) has high hardness and superior thermal conductivity, and it was used to fabricate an oscillating heat pipe abrasive wheel (OHPGW) for the eco-benign grinding of hard-to-machine materials. Furthermore, the wear behavior of the CBN grains and the related lifecycle of the OHPGW are important. In this study, a comparative analysis was conducted to reveal the wear behavior of CBN grains on OHPGWs and conventional wheels. Under the enhanced heat transfer effect of the OHPGW, the CBN grain wear behavior, development of the CBN protrusion heights, and the ground surface quality were investigated. The CBN grains on the abrasive wheel experience initial, stable, and fast wear periods in conditions of attrition, micro-fracture, and macro-fracture. Owing to the low grinding heat and temperature acting on the OHPGW, the CBN grains mostly undergo attrition during the stable period, while CBN grains on the conventional wheel mainly undergo micro and macro-fractures. As the wear of the CBN grains progressed, the average protrusion height of the CBN grains decreased. The scattering of the protrusion height distribution decreased at first and then increased when entering the fast wear period. Consequently, the surface topography and roughness initially improved and then deteriorated with the development of the protrusion height distribution of the CBN grains. 相似文献
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陶瓷材料具有耐高温、硬度高、绝缘性好的优良性能,在航空航天、军事医疗、电子信息等领域具有广泛的应用。旋转超声辅助加工的刀具磨损小、材料去除率高、加工精度高,在工业陶瓷精密加工领域取得了较好的运用。本文以常用的石英陶瓷和氮化硅陶瓷为加工对象,进行了表面磨削及钻孔试验研究,通过宏观形貌观察、测量表面粗糙度值、工件及刀具微观形貌分析,确定了PCD砂轮结合超声辅助磨削加工,可以得到较好的表面加工质量。开展了石英陶瓷凹槽面、平面及过渡面的磨削加工试验,取得了较好的表面形貌;利用不同类型的砂轮加工氮化硅陶瓷孔,从而确定高强度的金刚石磨头是加工硬性材料的最优砂轮。 相似文献
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《Ceramics International》2022,48(11):15565-15575
The vitrified bond CBN grinding wheels are characterized by high efficiency, high precision, and low environmental pollution. In recent years, the vitrified bond CBN grinding wheel has been widely used in manufacturing industries such as aerospace, automotive, and machine tools. In this study, a novel vitrified bond formulation containing nano SiO2 and nano CeO2 is selected to prepare the grinding wheel. The grinding experiments on 45# steel and YG20 alloy indicate that the grinding performance of the nano vitrified bond grinding wheel is significantly better than that of the conventional vitrified bond grinding wheel. The introduction of nano SiO2 and nano CeO2 greatly improves the machining performance of the vitrified bond CBN grinding wheel. 相似文献
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《Ceramics International》2020,46(1):795-802
Silicon nitride ceramics are widely used in various industrial fields because of their excellent characteristics: high hardness, high elastic modulus, abrasion resistance, and high heat resistance. Diamond wheel grinding is the predominant and most productive method to machine silicon nitride ceramics. However, a lot of heat is generated due to high friction between a diamond grinding wheel and extremely rigid silicon nitride during grinding. This causes surface/subsurface damage, wheel wear, etc., which impairs the surface quality of silicon nitride. This impairment can restrict the use of silicon nitride ceramic components. To improve the surface quality and service life of grinding wheels, a laser macro-micro combination structured grinding (LMMCSG) method was presented. The results indicated that the grinding force ratio and surface roughness when using LMMCSG were respectively 31% and 40% lower than the grinding force ratio and surface roughness when using conventional grinding. Moreover, the LMMCSG method effectively reduced the wheel wear and workpiece subsurface damage. 相似文献
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《Ceramics International》2022,48(17):24421-24430
To clarify the ultrasonic roller dressing mechanism of the vitrified bonded cubic boron nitride grinding wheel (V-CBN), the collision number model between the diamond dresser and CBN grits was established based on the geometric and kinematics analysis. The influence of each dressing parameter on the collision number was analyzed and discussed. The grinding experiment was performed on the bearing raceway with the dressed V-CBN grinding wheel, results obtained discovered that there was an inverse relationship between the collision number and the surface roughness and runout of the workpiece. Additionally, compared with conventional dressing, ultrasonic dressing has the advantage in improving the surface quality because it can produce more collision numbers and raise grit retention. In words, the collision number can be used to predict the dressing effect, which provides a reference for formulating an appropriate dressing process for V-CBN to improve the workpiece surface quality and production efficiency. 相似文献
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聚酰亚胺树脂是一种耐高温、高强度的工程塑料,它可用于制造金刚石砂轮,使砂轮的耐热性得到改善。本文从耐高温性、可加工性、高粘结性、耐磨性等方面概述了聚酰亚胺作为金刚石砂轮结合剂的优越性,实践证明,聚酰亚胺胶粘剂具有优异的耐热和高温粘接性能,用其制造的金刚石砂轮耐磨性优于酚醛砂轮。 相似文献
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《Ceramics International》2023,49(3):4631-4640
The grinding of polycrystalline cubic boron nitride (PcBN) is hard owing to its high hardness and superior wear-resistance capacity. Machining of PcBN tools via vitrified diamond grinding wheels with a size above 10 μm may lead to brittle fracture instead of a ductile machining because of the poor toughness of cubic boron nitride. A uniformly dispersed M0.5/1.5 diamond grinding wheel with a composite vitrified bonding was fabricated to improve the surface roughness of PcBN inserts. It is demonstrated that the preparation of composite vitrified bonding with various additions of vitrified bonding produced by the melting-quenching technique (VB-MQ) has little effect on the performance of vitrified bonding, such as bending strength, CTE and phase and achieves the uniform dispersion of M0.5/1.5 diamond as the addition of VB-MQ is no greater than 50%. Both the grinding ratios and the surface roughness of PcBN inserts are enhanced. 相似文献