Rheology and machining performance of waterborne biopolymer labelling adhesives

Machining performance is one of the most important features of waterborne biopolymer labelling adhesives. Various deformation processes on the labelling machine have been analysed in relation to the rheology characteristics of adhesive materials. It has been shown that satisfactory machining performance requires adhesive materials to have particular properties under both shear and extensional deformations. Flow behaviours of commercial labelling adhesive products were tested over a very wide range of shear rate. Time dependences of the apparent shear viscosity were examined at selected shear rates. An adhesive with a smooth flow behaviour and only slight time dependence tends to perform better on the labelling machine. Results found in this work can be used as guide for rheology assessment in the development of new waterborne biopolymer adhesives.     

Characterization of canola oil based polyurethane wood adhesives

A novel bio-based poly (ether ester) polyol containing both primary and secondary functional groups was synthesized from canola oil using a low cost and efficient procedure. In this work, use of the new canola oil derived polyol for the production of polyurethane (PU) adhesives was demonstrated. The canola oil based PU adhesives had similar or better adhesive properties in terms of lap shear strength than three commercial PU adhesives. The effect of NCO/OH ratio and temperature on adhesive characteristics on wood bonding was also evaluated by lap shear tests. It was found that the use of an elevated curing temperature (i.e. 100 °C), as well as optimized NCO/OH molar ratio (higher than 1.5/1.0), improved the wood adhesive properties. The overall chemical resistance of bio-based PU adhesives to cold water, acid and alkali was comparable to that of commercial PU adhesives whilst its resistance to hot water was superior.     

Use of the thick adherend shear test for shear stress-strain measurements of stiff and flexible adhesives

Five commercial structural adhesives were tested using the thick adherend shear test (TAST). These adhesives have mechanical properties ranging from those of high-strength, heat-cured epoxies to ductile, acrylic-based materials. Consideration was given to the adherend selection and dimensions to approach a uniform shear stress-strain in the bonded area, so that the test could be used with both stiff and flexible adhesives. Comparison of the TAST results was also made with those obtained using the butt torsion test. The TAST extensometry has been shown to be suitable for measuring the shear strain properties of the adhesives tested without modification. From the shear behavior of the five adhesives measured using the TAST method, and from the results presented in this paper, it can be seen that the TAST method is repeatable and reproducible for a wide range of adhesive types and adhesive properties. From these results, it is possible to generate comprehensive adhesive shear data. Also, the curves from the butt torsion test and the TAST were found to be consistent and give the same behavior of the adhesives tested.     

USE OF THE THICK ADHEREND SHEAR TEST FOR SHEAR STRESS-STRAIN MEASUREMENTS OF STIFF AND FLEXIBLE ADHESIVES

Five commercial structural adhesives were tested using the thick adherend shear test (TAST). These adhesives have mechanical properties ranging from those of high-strength, heat-cured epoxies to ductile, acrylic-based materials. Consideration was given to the adherend selection and dimensions to approach a uniform shear stress-strain in the bonded area, so that the test could be used with both stiff and flexible adhesives. Comparison of the TAST results was also made with those obtained using the butt torsion test. The TAST extensometry has been shown to be suitable for measuring the shear strain properties of the adhesives tested without modification. From the shear behavior of the five adhesives measured using the TAST method, and from the results presented in this paper, it can be seen that the TAST method is repeatable and reproducible for a wide range of adhesive types and adhesive properties. From these results, it is possible to generate comprehensive adhesive shear data. Also, the curves from the butt torsion test and the TAST were found to be consistent and give the same behavior of the adhesives tested.     

Viscosity and shear strength of natural‐rubber‐based adhesives in the presence of gum rosin and petroresin

The viscosity and shear strength of pressure‐sensitive adhesives based on natural rubber (standard Malaysian rubber grade L) were studied with gum rosin and petroresin as the tackifying resins. Effects of the concentration of the tackifying resin and the molecular weight of rubber on the two properties were systematically investigated. Toluene was used as the solvent throughout the study to prepare the adhesives. The viscosity and shear strength of the adhesives were determined with a rotary viscometer and a texture analyzer, respectively. For the shear test, a hand coater was used to coat the adhesives on the release paper substrate to provide coating thicknesses of 60 and 120 μm. The results indicated that the viscosity increased with the resin loading and molecular weight of rubber increasing. The viscosity of the adhesive prepared from petroresin had a higher value than that of the gum‐rosin‐based adhesive. The shear strength of the adhesives decreased gradually with increasing resin content for both tackifying resins and coating thicknesses, and this observation was attributed to the decrease in the cohesive strength due to the dilution effect of the resins. However, the shear strength passed through a maximum at a molecular weight of rubber of 8.5 × 10⁴ for both resins. The gum‐rosin‐based adhesive consistently showed higher shear strength than that of the petroresin/natural rubber adhesive because of the better cohesiveness and compatibility of the former system. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Rubber solution adhesives for wood-to-wood bonding

Rubber solutions were prepared and used for bonding wood pieces. The effect of the variation of chlorinated natural rubber (CNR) and phenolformaldehyde (PF) resin in the adhesive solutions on lap shear strength was determined. Natural rubber and neoprene-based adhesive solutions were compared for their lap shear strength. The storage stability of the adhesive prepared was determined. The change in lap shear strength before and after being placed in cold water, hot water, acid, and alkali was tested. The bonding character of these adhesives was compared with different commercially available solution adhesives. The room-temperature aging resistance of wood joints was also determined. In all the studies, the adhesive prepared in the laboratory was found to be superior compared to the commercial adhesives. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1185–1189, 1998     

Assessment and prediction of long-term mechanical properties of adhesives with high plasticity

Long-term life prediction for adhesives based on laboratory tests requiring only days, weeks, or months, is still a demanding challenge. Testing is carried out with the intention of simulating and often accelerating time-dependent aging effects that may occur in a joint during its lifetime. Initial strength values of bonded joints, such as shear or peel properties, can often be obtained from the adhesive manufacturers or retrieved from the literature. They are useful to compare different adhesives and to demonstrate the effect of parameters such as bondline thickness, overlap length or curing conditions and, in some cases, also the surface state. On the other hand, only few data are available relative to the long-term mechanical properties of adhesives with high plasticity. Due to the specific network structure of elastomer adhesives their viscoelastic-plastic deformation behavior is strongly time- and temperature-dependent. Therefore, the main objective of this paper is to illustrate methods for investigating the viscous properties of elastomer-based adhesives and creating basic data for the design and engineering of adhesive joints with enhanced plasticity.     

水性环氧树脂包覆有机蒙脱土制备木材胶粘剂

摘要：水性环氧树脂通常含有水溶性分子或分子链，导致在高温和潮湿条件下作为木材胶粘剂时耐水性及力学性能较差。采用有机改性的纳米蒙脱土改性水性环氧树脂增强水性环氧树脂胶粘剂的耐水性及力学性能。并通过乳液包覆蒙脱土的方法与直接共混的方法对比，研究了不同添加量有机蒙脱土（0%，3%，6%，9%）对胶粘剂性能的影响。胶粘剂的耐水性及力学性能通过测量胶粘剂在干燥及潮湿条件下的剪切强度来表示。通过TGA、SEM、TEM、DSC研究了复合胶粘剂的热稳定性和结构。结果表明，在水性环氧树脂中添加有机改性的纳米蒙脱土，可以有效地提高胶粘剂的粘结强度，此外，采用乳液包有机覆蒙脱土的方法比直接共混的方法制备得到胶粘剂，有机蒙脱土在胶粘剂中分布更均匀，具有更优异的力学性能，说明有机蒙脱土在复合材料中的分散质量是影响复合胶粘剂性能的主要原因。     

Adhesive joints for structural timber/glass applications: Experimental testing and evaluation methods

A study of three different adhesives, silicone, acrylate and polyurethane, intended for adhesive joints in structural timber/glass applications is presented in this paper. Intentionally, adhesives with a wide range of properties were chosen. The adhesive bonds between timber and glass were tested both in tension and in shear with a bond area of 800 mm². Special fixtures were designed both for gluing and testing the specimens. The results include strength and failure type of the adhesive bond as well as deformation of the bond lines, measured with LVDTs and a non-contact optical 3D-deformation measuring system used in combination with finite element modelling in order to obtain detailed information about the behaviour.Of the tested adhesives, the acrylate (SikaFast 5215) provided the largest strength, both in tension and shear. The mean strength obtained for this adhesive bond was 3.0 MPa in tension and 4.5 MPa in shear.Further, it is demonstrated how rotations in the specimen during the test can be detected with the optical measuring system and how finite element modelling can be used to study the stress distribution internally in the adhesive bond. One conclusion obtained from the combination of results from the optical measuring system and finite element modelling is that the behaviour of the silicone adhesive is highly influenced by its near incompressible behaviour.     

胶接接头在静态负载条件下的蠕变和松弛行为

Modern high performance adhesives are designed to offer an optimized balance of elasticity,toughness and plastic deformation capacity for the individual fields of application in e.g. the building and construction or transportation and vehicle industry. The long-term life prediction for adhesive joints based on laboratory tests requiring only days,weeks,or months is still a demanding challenge. Testing in practice is carried out with the intention of accelerating time dependent aging effects that may occur in a bonded joint during its service time. Initial strength values of bonded joints,such as shear or peel properties can often be obtained from the adhesive manufacturers or retrieved from literature. They are useful to compare different adhesives and to demonstrate the effect of parameters such as bond line thickness,overlap length or curing conditions,and,in some cases,the surface state. On the other hand only few data are available describing the mechanical long-term properties of adhesives related to creep and relaxation under static load conditions. Due to the nature of the polymer network of organic adhesives their viscoelastic-plastic deformation behavior is strongly time-and temperature dependent. The objective of this paper is to illustrate effective methods for investigating and predicting the creep and relaxation properties of adhesively bonded joints in the long-term region and for creating basic data for the design and engineering with adhesives.     

纳米蒙脱土/环氧树脂胶粘剂最佳组分的优化选择

将有机化处理后的蒙脱土作为填料，通过插层复合的方法制备出纳米蒙脱土／环氧树脂胶粘剂，进行了拉伸强度、硬度及XRD测试，并与粉煤灰、未处理蒙脱土作填料的环氧胶粘剂进行了性能对比。，试验结果表明，当加入质量分数5％的有机蒙脱土时，环氧胶粘剂的剪切强度达到21．6MPa；X射线衍射结果表明，用该法制得的胶粘涂层内部蒙脱土片层已被剥离，属于纳米复合胶粘剂；通过对比力学性能及密度，加入有机蒙脱土的环氧树脂胶粘剂涂层综合性能要优于一般环氧树脂胶粘剂。     

Assessments for impact of adhesive properties: modeling strength of metallic single lap joints

Adhesively bonded joints are widely used in a variety of industrial and engineering activities. Their overall strength is dependent on the properties of the adhesives. In the present research, assessments of adhesive properties were performed systematically through defining both strength mixity and energy rate mixity and using them to characterize the overall strength of metallic single lap joints. By means of the cohesive zone model, the adhesive strength mixity was defined as the ratio of the shear and tensile separation strength, and the energy rate mixity was defined as the ratio of the area below the shear cohesive curve and the area below the tensile cohesive curve. For each specified group of mixity parameters, corresponding to the properties of a specified adhesive, the overall strengths and the critical displacements of bonded joints were characterized. A series of strength and energy rate mixities were taken into account in the present calculations. A comparison of the present calculations with some existing experiments was carried out for both brittle and ductile adhesives. Finally, in the calculations presented here, damage initiation and evolution of the adhesive layer were also undertaken. The results showed that the overall strength of the joints was significantly depended on the adhesive properties, which were characterized by the strength and energy rate mixities of the adhesive. Furthermore, the shear adhesive stress components played a dominate role in both the damage initiation and evolution in the adhesives, which were also affected by the overlap length of the joints.     

An Iterative Solution for the Torque Transmission Capability of Adhesively-Bonded Tubular Single Lap Joints with Nonlinear Shear Properties

The adhesively-bonded tubular single lap joint shows large nonlinear behavior in the load-displacement relationship, because structural adhesives for the joint are usually rubber-toughened, which endows adhesives with nonlinear shear properties. Since the majority of load transfer of the adhesively-bonded tubular single lap joint is accomplished by the nonlinear behavior of the adhesive, its torque transmission capability should be calculated using nonlinear shear properties. However, both the analytic and numerical analyses become complicated if the nonlinear shear properties of the adhesive are included during the calculation of torque transmission capabilities.

In this paper, in order to obtain the torque transmission capabilities easily, an iterative solution which includes the nonlinear shear properties of the adhesive was derived using the analytic solution with the linear shear properties of the adhesive. Since the iterative solution can be obtained very quickly due to its simplicity, it has been found that it can be used in the design of the adhesively-bonded tubular single lap joint.     

Improving electrical and mechanical properties of a conductive nano adhesive

In this experimental study, lap shear strength and electrical conductivity of nanohybrid adhesives containing multi-walled carbon nanotubes (MWCNT) and silver (Ag) nanoparticles were investigated. Ag nanoparticles were produced via arc-discharge method in liquid nitrogen. For characterizing the Ag nanoparticles, X-ray diffraction analysis, transmission electron microscopy, and scanning electron microscopy (SEM) were performed. Tensile lap shear properties were determined in accordance with ASTM D 1002-10 standard. Mechanical and the electrical properties of nanohybrid adhesives were compared with neat epoxy adhesive. The best electrical conductivity of nanohybrid adhesive was obtained for the 1% wt MWCNT-2% wt Ag-contained sample. However, the samples which contain 0.5% wt. MWCNT–0.5% wt. Ag nanoparticles reached the highest lap shear strength. The results showed that Ag nanoparticles enhance the conductivity in the presence of MWCNT. It is concluded that the MWCNT act as conductivity bridges among epoxy adhesive and facilitate the electron transfer. As seen in the tensile test results, the ductility of the adhesive was improved by adding the nanoparticles in to the epoxy resin.     

Shear behaviour of structural silicone adhesively bonded steel-glass orthogonal lap joints

This paper outlines an experimental study on the shear behaviour of structural silicone adhesively bonded steel-glass orthogonal lap joints. In the combination of steel plate and glass panel to form a hybrid structural glazing system, bonded joints with structural silicones can provide certain flexibility which relieves stress peaks at critical points of glass panel. The cohesive failure and its related fracture pattern of test joints with varied geometries of adhesives are examined experimentally. It is shown that the presence of two failure modes as discrete voids and macro cracks is closely related to the adhesive thickness. The effects of geometric parameters of adhesives on the joint shear strength are examined. It is demonstrated that the joint shear strengths are increased with increased individual overlap length, reduced adhesive thickness or increased adhesive width while the shear deformation corresponding to maximum shear force is mostly influenced by adhesive thickness. Mechanical contributions for those effects are analyzed accordingly. Finally, an analytical formula allowing for the equilibrium of strain and force on the adhesive and adherend is proposed for the analysis of shear strength. It is demonstrated that calculated normalized shear force ratios predicted by proposed formula agree well with those from experimental results.     

Hydrophobic or Hydrophilic Fumed Silica as Filler of Polyurethane Adhesives

Two hydrophilic and two hydrophobic fumed silicas of different characteristics were added to solvent-based polyurethane adhesives (PU). IR spectroscopy, contact angle measurements and rheology (viscosity measurements, determination of viscoelastic properties) were used to monitor the variation of properties of PU adhesives produced by addition of silica. Immediate (green) adhesion was determined by T-peel testing of halogenated synthetic rubber/PU adhesive/halogenated synthetic rubber joints. Silica addition produced a noticeable increase in the PU adhesive viscosity which can be related to the variation of viscoelastic properties. Viscosity of PU adhesives containing hydrophilic silica slightly increased with time after preparation; the increase was less significant in PU adhesives with hydrophilic silica. In the rheological studies, silica imparted shear thinning and negative thixotropy to PU adhesives due to a better dispersion of the silica in the polyurethane during shearing. The addition of silica produces an increase in the storage modulus (G') of PU adhesives, the values obtained being independent of the hydrophilic or hydrophobic nature of the fumed silica. The increase of G' and the changes in tan δ of PU adhesives containing silica corresponded to an improvement in the green adhesion properties of chlorinated rubber/PU adhesive/chlorinated rubber joints. In general, in disagreement with previous results,¹ the presence of silica did affect the properties of solvent-based PU adhesives, but these properties were not dependent on the type of silica (hydrophobic or hydrophilic) used in this study.     

New Developments in Structural Adhesives for the Automotive Industry

Recently developed epoxy paste adhesives, reactive hot melts, adhesive film tape and polyurethane adhesives are presented for structural bonding in the automotive industry. Paste adhesives usually require a precure stage to obtain handling strength of the joints and to guarantee wash-out resistance of the adhesive in the paint baths. This step can be omitted with reactive hot melts and adhesive film tape, which are solid before and after their application. In addition they allow an improved working hygiene. Some mechanical properties of the adhesives are shown such as lap shear strength and peel strength as well as lap shear strength as a function of the bondline thickness. Results of the excellent durability of epoxy one-component pastes, reactive hot melts and adhesive film tape are given from cyclic environmental and salt spray tests.     

Microsphere pressure sensitive adhesives—acrylic polymer/montmorillonite clay nanocomposite materials

In this study, the synthesis and characterization of acrylic polymer/montmorillonite (MMT) clay nanocomposite pressure sensitive adhesives (PSA) are presented. Different types and amounts of modified and unmodified montmorillonite clays were dispersed in ethyl acrylate (EA)/2-ethylhexyl acrylate (2-EHA) monomer mixture, which was then polymerized using a suspension polymerization technique. Polymerization was monitored in-line using attenuated total reflectance-fourier transform infrared (ATR-FTIR) spectroscopy. The adhesion properties of the synthesized nanocomposite materials were determined using standard measurements of tack, peel and shear strength. Viscoelastic properties of dried adhesive films were analyzed using dynamic mechanical analysis (DMA). The results showed that the kinetics of suspension polymerization was independent of the addition of MMT clays. On the other hand, adhesive properties were strongly influenced by the type and the amount of MMT clay added. While peel strength and tack gradually decreased with higher amount of modified MMT clay, a substantial increase in shear strength was determined with a maximal value at 1 wt% of added MMT clay. Moderate influence on tack, peel and shear strength was observed when the unmodified type of MMT clay was used. DMA analysis showed an increase in storage modulus (G′) for adhesives synthesized with MMT clay addition, but no significant differences were determined between particular types of MMT clays. A decrease in tan δ value for adhesives with 1 wt% of added MMT clay was observed, which also concurs with higher shear strength and implies to the improved cohesion of adhesive.     

Evaluation of block shear properties of selected extreme‐pH structural adhesives by short‐term exposure test

Nine structural adhesives with varying pH were selected to examine the effect of adhesive pH on wood–adhesive bond quality. The adhesives evaluated included four highly alkaline phenol–formaldehyde, one intermediate pH phenol–resorcinol–formaldehyde, two acidic melamine–urea–formaldehyde, and two acidic melamine–formaldehyde resins. Block shear specimens were prepared using Douglas‐fir and black spruce wood. The adhesive performance was evaluated by measuring the shear properties (strength and wood failure) of the specimens tested at the dry and vacuum–pressure–redry (VPD) conditions. Adhesive pH, test condition, and wood species showed significant effects on shear properties. The different adhesives performed differently at the dry and VPD conditions. The high‐pH adhesives (phenol–formaldehyde and phenol–resorcinol–formaldehyde) showed similar high wood failures at both test conditions and performed better than the low‐pH adhesives (melamine–formaldehyde and melamine–urea–formaldehyde), especially after the VPD conditioning. The low‐pH adhesives showed high wood failure at the dry condition, but wood failure decreased significantly after VPD conditioning for both species, indicating that the low‐pH adhesives were less durable than the high‐pH adhesives. High‐pH adhesives did not have a negative impact on the strength of the bonded specimens. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of citric acid,PVOH, and starch ratio on the properties of cross-linked poly(vinyl alcohol)/starch adhesives

The properties of tapioca starch adhesives were improved by cross-linking and the cross-linked adhesive compared with pure tapioca starch and poly(vinyl alcohol) adhesives. The effect of starch ratio, type of PVOH, and adding citric acid were important factors on the cross-linked adhesives. Wood adhesives made from cross-linked PVOH/starch were prepared by PVOH and tapioca starch, using hexamethoxymethyl melamine (HMMM) and citric acid (CA) as a cross-linking agent and catalyst, respectively. The effect of CA, PVOH/starch ratio, and type of PVOH such as medium (M PVOH) and high molecular weight (H PVOH) were investigated. The condition of the cross-linking reaction was 175?°C for 15?min. The structural properties of cross-linked adhesive were investigated by FT-IR spectroscopy. The results were confirmed in terms of thermal properties with a differential scanning calorimeter (DSC) and the shear strength of the adhesive. The cross-linked adhesive resulted in the increase of T _g and showed good blend compatibility with all of the cross-linked adhesives. The adhesive strength significantly increased when using CA as a catalyst in the cross-linking reaction. The optimum contents of the cross-linked PVOH/starch adhesives were 1:1.8 for M PVOH and 1:0.5 for H PVOH.