Role of CeO2 in Ni/CeO2–Al2O3 catalysts for carbon dioxide reforming of methane

Ni catalysts supported on γ-Al₂O₃, CeO₂ and CeO₂–Al₂O₃ systems were tested for catalytic CO₂ reforming of methane into synthesis gas. Ni/CeO₂–Al₂O₃ catalysts showed much better catalytic performance than either CeO₂- or γ-Al₂O₃-supported Ni catalysts. CeO₂ as a support for Ni catalysts produced a strong metal–support interaction (SMSI), which reduced the catalytic activity and carbon deposition. However, CeO₂ had positive effect on catalytic activity, stability, and carbon suppression when used as a promoter in Ni/γ-Al₂O₃ catalysts for this reaction. A weight loading of 1–5 wt% CeO₂ was found to be the optimum. Ni catalysts with CeO₂ promoters reduced the chemical interaction between nickel and support, resulting in an increase in reducibility and stronger dispersion of nickel. The stability and less coking on CeO₂-promoted catalysts are attributed to the oxidative properties of CeO₂.     

The simultaneous activation of methane and carbon dioxide to C2 hydrocarbons under pulse corona plasma over La2O3/γ-Al2O3 catalyst

The pulse corona plasma has been used as an activation method for reaction of methane and carbon dioxide, the product was C₂ hydrocarbons and by-products were CO and H₂. Methane conversion and the yield of C₂ hydrocarbons were affected by the carbon dioxide concentration in the feed. The conversion of methane increased with increasing carbon dioxide concentration in the feed whereas the yield of C₂ hydrocarbons decreased. The synergism of La₂O₃/γ-Al₂O₃ and plasma gave methane conversion of 24.9% and C₂ hydrocarbons yield of 18.1% were obtained at the power input of plasma was 30 W. The distribution of C₂ hydrocarbons changed by using Pd-La₂O₃/γ-Al₂O₃ catalyst, the major C₂ product was ethylene.     

Carbon dioxide reforming of methane over Ni/Al2O3 treated with glow discharge plasma

Ni/Al₂O₃ catalyst was first treated by argon glow discharge plasma followed by calcination in air. The catalyst prepared this way exhibits an improved low-temperature activity for carbon dioxide reforming of methane, compared to the catalyst prepared without plasma treatment. The catalyst characterization using XRD, chemisorption and TEM analyses show that the plasma treatment followed by calcination thermally induces a generation of specific nickel species on the support. This kind of “plasma” metal species is highly dispersed on the support and can remain stable during reforming reactions. The average size of the “plasma” metal particles is ca. 5 nm. The plasma treatment can also enhance the anti-carbon deposition performance of the catalyst. The formation of carbon species that is responsible for catalyst deactivation can be inhibited. The catalyst stability is therefore improved.     

Non-steady activity during methane combustion over Pd/Al2O3 and the influences of Pt and CeO2 additives

Methane combustion over Pd/Al₂O₃ catalysts with and without added Pt and CeO₂ in both oxygen-rich and methane-rich mixtures at temperatures in the range 250–520°C has been investigated using a temperature-programmed reaction procedure with on-line gas analysis (FTIR). During the temperature loop under oxygen-rich conditions, there was an appreciable hysteresis in the activity of unmodified Pd/Al₂O₃, which was greatly enhanced over Pd–Pt/Al₂O₃. Over both catalysts the hysteresis was reversed under slightly methane-rich atmospheres, and as temperature was reduced, a sudden collapse or fluctuations in activity were shown respectively over Pd–Pt/Al₂O₃ and Pd/Al₂O₃. Such non-steady behaviour was almost eliminated over Pd/Al₂O₃–CeO₂. Under a very narrow range of conditions and over a Pd/Al₂O₃ packed bed, oscillation of methane combustion was observed.     

The role of carbon dioxide in the oxidative dimerization of methane over Li/MgO

CO₂ is strongly adsorbed on Li/MgO as a surface carbonate and desorbs concomitantly with Li with an activation energy of desorption of 210 kJ/mol. The C₂ product is strongly influenced by the presence of CO₂,0.5 Torr being sufficient to substantially lower the rate of C₂ production and to establish an activation energy for reaction of 210 kJ/mol. In the absence of CO₂, the activation energy of C₂ production falls to 105 kJ/mol.     

Autothermal reforming of methane over Ni catalysts supported over CaO–CeO2–ZrO2 solid solution

Ni catalysts supported on various solid solutions of ZrO₂ with alkaline earth oxide and/or rare earth oxide were synthesized. The catalytic activities were compared for partial oxidation of methane and autothermal reforming of methane. For partial oxidation of methane, the Ni catalyst supported on a CaO–ZrO₂ solid solution showed a high activity. Incorporation of CaO in the ZrO₂ matrix was effective for increasing the reduction rate of the NiO particles and for decreasing the coke formation. On the other hand, the Ni particles supported on the CaO–CeO₂–ZrO₂ solid solution had a strong interaction with the support, and the Ni particles showed high activity and stability for autothermal reforming of methane.     

Preparation of CeO2/ZnO nanostructured microspheres and their catalytic properties

CeO₂/ZnO nanostructured microspheres with an average diameter of about 3.8 μm were synthesized by a solid-stabilized emulsion route. The CeO₂/ZnO nanostructured microspheres were characterized with SEM, XRD, CO₂-TPD, BET measurement and size analysis. Based on the oxidative coupling reaction of methane with carbon dioxide as an oxidant, the catalytic performance of the CeO₂/ZnO nanostructured microspheres was evaluated and compared with that of the CeO₂/ZnO nanoparticles. The results showed that the surfaces of the CeO₂/ZnO nanostructured microspheres consisted of petal-like structures with a petal thickness of about 90 nm and a petal depth of 0.4 μm to 0.9 μm. Using CeO₂/ZnO nanostructured microspheres as catalysts for the oxidative coupling of methane with carbon dioxide, the conversion of methane corresponded with that using the CeO₂/ZnO nanoparticles, while the CeO₂/ZnO nanostructured microspheres had much longer operating life.     

Effect of promoter in the oxidative coupling of methane over synthesized Mn/SiO2 nanocatalysts via incipient wetness impregnation

The M–Na–Mn/SiO₂ nanocatalysts (M = W, Mo, Nb, V, Cr) were synthesized with the size of 12–92 nm by incipient wetness impregnation method to study the effect of different promoters on the catalytic performance in the oxidative coupling of methane. The results at 1 atm, 1048 K, 2500 ml h^?1 g^?1, and CH₄/O₂/N₂ = 2/2/1 revealed that C₂ selectivity was significantly increased (31.6%) in the order of W > Mo > Nb > Cr > V whereas moderate enhancement (12.6%) was observed in the CH₄ conversion in the order of W > Cr > Nb > Mo > V. The results of the characterization techniques (Raman, FT-IR, BET, TGA/DTA and XRD) demonstrated that Mn₂O₃ and α-cristobalite were the predominant species and active sites in the nanocatalyst surface and Na₂MoO₄, Na₂WO₄ and Mn₂O₃ crystalline phases contributed to achieving high selectivity of C₂ products. The redox mechanism involving two metal sites such as Mn^3+/2+ and W^6+/5+ or Mn^3+/2+ and Mo^6+/5+ was found to be the most compatible route with the OCM reaction path in which CH₄ and O₂ adsorption was the controlling step.     

C2 selectivity enhancement in oxidative coupling of methane over microwave-irradiated catalysts

The oxidative coupling of methane over Li/MgO and BaBiO_{3 - x} catalysts irradiated by microwaves and classically heated is reported. Enhanced selectivities in C₂⁺ products are observed at lower temperatures under microwave conditions, especially with the Li/MgO catalyst.

The complex permittivity measurements of BaBiO_{3 - x} show that the regeneration of the active oxygen species on the surface is lower under microwave irradiation than classical heating. X-ray diffraction analyses of the catalyst before and after catalytic reaction, when it is classically heated and when it is heated by microwave irradiation, corroborate these results. Therefore, the CH₃⁻ carbanions are less oxidated at the catalyst surface under microwave irradiation.

On the other hand, the quenching of the output gas probably decreases the oxidation of CH°₃ radicals in the gas phase when the Li/MgO catalyst is irradiated by microwaves. The quenching of the output gas is a unique consequence of microwave irradiation which heats the catalyst without heating the wall of the reactor.     

Utilization of carbon dioxide as soft oxidant for oxydehydrogenation of ethylbenzene to styrene over V2O5–CeO2/TiO2–ZrO2 catalyst

Vanadium oxide and cerium oxide doped titania–zirconia mixed oxides were explored for oxidative dehydrogenation of ethylbenzene to styrene utilizing carbon dioxide as a soft oxidant. The investigated TiO₂–ZrO₂ mixed oxide support with high specific surface area (207 m² g⁻¹) was synthesized by a coprecipitation method. Over the calcined support (550 °C), a monolayer equivalent (15 wt.%) of V₂O₅, CeO₂ or a combination of both were deposited by using wet-impregnation or co-impregnation methods to make the V₂O₅/TiO₂–ZrO₂, CeO₂/TiO₂–ZrO₂ and V₂O₅–CeO₂/TiO₂–ZrO₂ combination catalysts, respectively. These catalysts were characterized using X-ray diffraction (XRD), Raman, scanning electron microscopy (SEM), transmission electron microscopy (TEM), temperature preprogrammed reduction (TPR), CO₂ temperature preprogrammed desorption (TPD) and BET surface area methods. All characterization studies revealed that the deposited promoter oxides are in a highly dispersed form over the support, and the combined acid–base and redox properties of the catalysts play a major role in this reaction. The V₂O₅–CeO₂/TiO₂–ZrO₂ catalyst exhibited a better conversion and product selectivity than other combinations. In particular, the addition of CeO₂ to V₂O₅/TiO₂–ZrO₂ prevented catalyst deactivation and helped to maintain a high and stable catalytic activity.     

Kinetic modeling of oxidative coupling of methane over Mn/Na2WO4/SiO2 catalyst

A comprehensive kinetic model for oxidative coupling of methane (OCM) on Mn/Na₂WO₄/SiO₂ catalyst was developed based on a microcatalytic reactor data. The methane conversion and ethylene, ethane, carbon monoxide and carbon dioxide selectivities were obtained in a wide range of operating conditions including 750 < T < 875 °C, 4 < CH₄/O₂ < 7.5 and space time between 30 and 160 kg · s/m³ at P = 657 mmHg. The reaction networks of five kinetic models with appropriate rate equation type were compared together. The kinetics rates parameters of each reaction network were estimated using genetic algorithm optimization method. After comparing the reaction networks, the reaction network presented by Stansch et al. was found to best represent the OCM reaction network and was further used in this work. This kinetic network considers both catalytic and gas-phase as well as primary and consecutive reaction steps to predict the performance of the OCM. Comparing the experimental and predicted data showed that presented model has a reasonable fit between the experimental data and the predicted values with average absolute relative deviation of ± 9.1%.     

Non-oxidative methane coupling using Cu/ZnO/Al2O3 catalyst in DBD

Non-oxidative methane coupling into higher hydrocarbons was investigated in dielectric-barrier discharge (DBD) conditions using a stationary catalytic bed (Cu/ZnO/Al₂O₃). The experiments were carried out at the frequency of about 6 kHz, at 240 °C, at the pressure of ∼1220 hPa and with the overall gas flow rate 2 NL/h (0 °C, 1013 hPa). The effects of gas composition on the conversion, the effect of packing on the obtained products and activity of the catalyst under plasma conditions during long-term experiments were studied. Hydrocarbons from 2 to 5 atoms of carbon were identified in the outlet gas. It was found that in the presence of catalyst in plasma zone, overall methane conversion decreased, however the conversion towards ethane was higher, as compared to the process without packing.     

Comparative study of the two-zone fluidized-bed reactor and the fluidized-bed reactor for oxidative coupling of methane over Mn/Na2WO4/SiO2 catalyst

In this work, oxidative coupling of methane over Mn/Na₂WO₄/SiO₂ catalyst is studied in a two-zone fluidized-bed reactor (TZFBR) and its performance is compared with a fluidized-bed reactor (FBR). Diluted oxygen in argon was introduced into the bottom of the TZFBR through a quartz ferrite and methane was entered at higher positions along the fluidized bed. The catalyst circulated between the oxygen-rich and methane-rich zones in the TZFBR reactor. The effects of the main operating variables including bed temperature, the methane/oxygen ratio (R_mo), and the height at which methane was introduced into the reactor (H_m) were investigated. It is found that under some operating conditions the TZFBR gives a higher C₂ selectivity than that obtained in the FBR reactor. Reaction of methane with lattice oxygen of the Mn/Na₂WO₄/SiO₂ redox catalyst in the methane-rich zone may have led to the higher selectivity.     

Selective hydrogenation of acetylene over Pd/CeO2

Five hundred ppm Pd/CeO₂ catalyst was prepared and evaluated in selective hydrogenation of acetylene in large excess of ethylene since ceria has been recently found to be a reasonable stand-alone catalyst for this reaction. Pd/CeO₂ catalyst could be activated in situ by the feed gas during reactions and the catalyst without reduction showed much better ethylene selectivity than the reduced one in the high temperature range due to the formation of oxygen vacancies by reduction. Excellent ethylene selectivity of ~100% was obtained in the whole reaction temperature range of 50°C–200°C for samples calcined at temperatures of 600°C and 800°C. This could be ascribed to the formation of Pd_xCe_1−xO_2−y or Pd-O-Ce surface species based on the X-ray diffraction and X-ray photoelectron spectroscopy results, indicating the strong interaction between palladium and ceria.     

The reactions of ethanol over M/CeO2 catalysts: Evidence of carbon–carbon bond dissociation at low temperatures over Rh/CeO2

The reactions of ethanol over Rh/CeO₂ have been investigated using the techniques of temperature programmed desorption (TPD) and FT-IR spectroscopy, in addition to steady state catalytic tests. A comparison with previous studies of ethanol adsorption over Pd/CeO₂ [J. Catal. 186 (1999) 279] and Pt/CeO₂ [J. Catal. 191 (2000) 30] catalysts is presented. The apparent activation energy for the reaction was 49, 40, and 43 kJ mol⁻¹ for Rh/CeO₂, Pd/CeO₂ and Pt/CeO_2, respectively, while the turnover number (TON) at 400 K was 5.9, 8.6 and 2.6, respectively. Surface compositions of catalysts were characterised by XPS. A decrease of the atomic O(1s)/Ce(3d) ratio of the CeO₂ support indicates its partial reduction upon addition of the noble metal. The extent of reduction per metal atom was in the following order: Pt>Pd>Rh. FT-IR and TPD studies have shown that dehydrogenation of ethanol to acetaldehyde occurred over Pd/CeO₂, Pt/CeO₂ and Rh/CeO₂. Moreover, Rh/CeO₂ readily dissociated the C–C bond of ethanol at room temperature to form adsorbed CO (IR bands at 1904–2091 cm⁻¹). This was corroborated by the low desorption temperature of CH₄ over Rh/CeO₂ (450 K) when compared to that of Pd/CeO₂ (550 K) or Pt/CeO₂ (585 K).     

Partial oxidation of methane to CO and H2 over nickel and/or cobalt containing ZrO2, ThO2, UO2, TiO2 and SiO2 catalysts

The influence of different metal oxide supports (i.e. ZrO₂, ThO₂, UO₂, TiO₂ and SiO₂) on the performance of Ni- and/or Co-containing catalysts [Ni and/or Co/MO₂ mole ratio (where M=Zr, Th, U, Ti or Si)=1.0] in the oxidative methane-to-syngas conversion at very low contact time (GHSV=5.2×10⁵ cm³ g⁻¹ h⁻¹ at STP) was investigated. The nickel-containing ZrO₂, ThO₂ and UO₂ catalysts (with or without pre-reduction by hydrogen at 500°C) showed good performance in the process; the order of their performance is NiO–ThO₂>NiO–UO₂>NiO–ZrO₂. The NiO–TiO₂ showed appreciable catalytic activity only after its reduction at 800°C. However, this catalyst and the NiO–SiO₂ catalyst showed poor performance in the process. These two catalysts are also deactivated very fast, mostly because of sintering of Ni and/or formation of catalytically inactive binary metal oxide phases by solid–solid reaction at the high catalyst calcination and/or catalytic reaction temperature. Although the Ni-containing ThO₂, UO₂ and ZrO₂ catalysts showed good performance, carbon deposition on them during the process is fast. However, because of the addition of cobalt to these catalysts (with Co/Ni=1.0), the rate of carbon deposition on them in the process is drastically reduced. This Co addition however resulted in a significant decrease in both the conversion and selectivity; the decrease in the selectivity was small.     

Oxidative coupling of methane by carbon dioxide: a highly C2 selective La2O3/ZnO catalyst

In the oxidative coupling of methane by carbon dioxide, La₂O₃/ZnO catalysts were found to have high C₂ selectivity and good stability. The coupling selectivity on La₂O₃/ZnO is about 90%, which is much higher than that on pure La₂O₃ or ZnO. The consumption ratio of carbon dioxide to methane is approximately one. X-ray diffraction analysis reveals that the structural forms of the oxides are unchanged during the reaction. The reaction mechanism for C₂ formation is discussed.     

Catalytic combustion of methane over a highly active and stable NiO/CeO2 catalyst

In the last decades, many reports dealing with technology for the catalytic combustion of methane (CH₄) have been published. Recently, attention has increasingly focused on the synthesis and catalytic activity of nickel oxides. In this paper, a NiO/CeO₂ catalyst with high catalytic performance in methane combustion was synthesized via a facile impregnation method, and its catalytic activity, stability, and water-resistance during CH₄ combustion were investigated. X-ray diffraction, low-temperature N₂ adsorption, thermogravimetric analysis, Fourier transform infrared spectroscopy, hydrogen temperature programmed reduction, methane temperature programmed surface reaction, Raman spectroscopy, electron paramagnetic resonance, and transmission electron microscope characterization of the catalyst were conducted to determine the origin of its high catalytic activity and stability in detail. The incorporation of NiO was found to enhance the concentration of oxygen vacancies, as well as the activity and amount of surface oxygen. As a result, the mobility of bulk oxygen in CeO₂ was increased. The presence of CeO₂ prevented the aggregation of NiO, enhanced reduction by NiO, and provided more oxygen species for the combustion of CH₄. The results of a kinetics study indicated that the reaction order was about 1.07 for CH₄ and about 0.10 for O₂ over the NiO/CeO₂ catalyst.