Autotrophic nitrogen removal from anaerobic supernatant of Florence's WWTP digesters.

In municipal WWTP with anaerobic sludge digestion, 10-20% of total nitrogen load comes from the return supernatant produced by the final sludge dewatering. In recent years a completely autotrophic nitrogen removal process based on Anammox biomass has been tested in a few European countries, in order to treat anaerobic supernatant and to increase the COD/N ratio in municipal wastewater. This work reports the experimental results of the SHARON-ANAMMOX process application to anaerobic supernatant taken from the urban Florentine area wastewater treatment plant (S. Colombano WWTP). A nitritation labscale chemostat (7.4 L) has been started-up seeded with the S. Colombano WWTP nitrifying activated sludge. During the experimental period, nitrite oxidising bacteria wash-out was steadily achieved with a retention time ranging from 1 to 1.5 d at 35 degrees C. The Anammox inoculum sludge was taken from a pilot plant at EAWAG (Zurich). Anammox biomass has been enriched at 33 degrees C with anaerobic supernatant diluted with sodium nitrite solution until reaching a maximum specific nitrogen removal rate of 0.065 kgN kg(-1) VSS d(-1), which was 11 times higher than the one found in inoculum sludge (0.005 kgN kg(-1) VSS d(-1). In a lab-scale SBR reactor (4 L), coupled with nitritation bioreactor, specific nitrogen removal rate (doubling time equal to 26 d at 35 degrees C and at nitrite-limiting condition) reached the value of 0.22 kgN kg(-1) VSS d(-1), which was approximately 44 times larger than the rate measured in the inoculum Anammox sludge.     

Nitrogen removal rates at a technical-scale pilot plant with the one-stage partial nitritation/Anammox process.

Traditional nitrification/denitrification is not suitable for nitrogen removal when wastewater contains high concentrations of ammonium nitrogen and low concentrations of biodegradable carbon. Recently, a deammonification process was developed and proposed as a new technology for treatment of such streams. This process relies on a stable interaction between aerobic bacteria Nitrosomonas, that accomplish partial nitritation and anaerobic bacteria Planctomycetales, which conduct the Anammox reaction. Simultaneous performance of these two processes can lead to a complete autotrophic nitrogen removal in one single reactor. The experiments where nitrogen was removed in one reactor were performed at a technical-scale moving-bed pilot plant, filled with Kaldnes rings and supplied with supernatant after dewatering of digested sludge. It was found that a nitrogen removal rate obtained at the pilot plant was 1.9 g m(-2) d(-1). Parallel to the pilot plant run, a series of batch tests were carried out under anoxic and aerobic conditions. Within the batch tests, where the pilot plant's conditions were simulated, removal rates reached up to 3 g N m(-2)d(-1). Moreover, the batch tests with inhibition of Nitrosomonas showed that only the Anammox bacteria (not anoxic removal by Nitrosomonas) are responsible for nitrogen removal.     

A one-stage system with partial nitritation and anammox processes in the moving-bed biofilm reactor.

The ability of bacterial cultures to create biofilm brings a possibility to enhance biological wastewater treatment efficiency. Moreover, the ability of Anammox and Nitrosomonas species to grow within the same biofilm layer enabled a one-stage system for nitrogen removal to be designed. Such a system, with Kaldnes rings as carriers for biofilm growth, was tested in a technical pilot plant scale (2.1 m(3)) at the Himmerfj?rden Waste Water Treatment Plant (WWTP) in the Stockholm region. The system was directly supplied with supernatant originating from dewatering of digested sludge containing high ammonium concentrations. Nearly 1-year of operational data showed that during the partial nitritation/Anammox process, alkalinity was utilised parallel to ammonium removal. The process resulted in a small pH drop, and its relationship with conductivity was found. The nitrogen removal rate for the whole period oscillated around 1.5g N m(-2)d(-1) with a maximum value equal to 1.9 g N m(-2)d(-1). Parallel to the pilot plant experiment, a series of batch tests were run to investigate the influence on removal rates of different dissolved oxygen conditions and addition of nitrite. The highest nitrogen removal rate (5.2g N m(-2)2d(-1)) in batch tests was obtained when the Anammox process was stimulated by the addition of nitrite. In the simultaneous partial nitritation and Anammox process, the partial nitritation was the rate-limiting step.     

Nutrient removal and microbial granulation in an anaerobic process treating inorganic and organic nitrogenous wastewater.

The sustainable anaerobic nitrogen removal and microbial granulation were investigated by using a laboratory anaerobic granular sludge bed reactor, treating synthetic (inorganic and organic) wastewater and piggery waste. From inorganic synthetic wastewater, lithoautotrophic ammonium oxidation to nitrite/nitrate was observed by an addition of hydroxylamine. Also, the results revealed that the Anammox intermediates (particularly, hydrazine) contents in the substrate would be one of the important parameters for success of the anaerobic nitrogen removal process. The results from organic synthetic wastewater show that if the Anammox organism were not great enough in the startup of the process, denitritation and anaerobic ammonification would be a process prior to the Anammox reaction. The anaerobic ammonium removal from the piggery waste was performed successfully, probably due to the Anammox intermediates contained in the substrate. This reactor shows a complex performance including the Anammox reaction and HAP crystallization, as well as having partial denitritation occurring simultaneously. From the activity test, the maximum specific N conversion rate was 0.1 g NH4-N/g VSS/day (0.77 g T-N/g VSS/day), indicating that potential denitritation is quite high. The NO2-N/NH4-N ratio to Anammox is 1.17. The colour of the biomass treating the piggery waste changed from black to dark red. It was also observed that the red-colored granular sludge had a diameter of 1-2 mm. The settleability assessment of the granular sludge revealed that the granular sludge had a good settleability even though it was worse than that of seed granular sludge.     

Start-up and steady-state results of a full-scale UASB reactor treating malting wastewater.

An Imhoff tank was reconstructed into a 250 m3 UASB reactor in order to treat a malting plant wastewater. The UASB was inoculated with sludge from an anaerobic lagoon used for slaughterhouse wastewater treatment. After two months of operation the reactor achieved full load with an HRT of 17 h, a COD removal higher than 80% and a biogas production of 300 m3/day (77% average methane content), with an organic loading rate of 3.6 kgCOD/m3.d (0.24 kgCOD/kgVSS.d). A yield coefficient of 0.09 gVSS/gCODrem was found from a mass balance. The fat present in the inoculated sludge (48 mg/gSSV) did not affect the start up performance. Sludge from the inoculum with high content of fat (270 mg/gSSV), was separated by flotation in the first week of operation. The COD removal efficiency was scarcely influenced by the reactor operation temperature (17-25 degrees C).     

Nitrogen removal from sludge digester liquids by nitrification/denitrification or partial nitritation/anammox: environmental and economical considerations.

In wastewater treatment plants with anaerobic sludge digestion, 15-20% of the nitrogen load is recirculated to the main stream with the return liquors from dewatering. Separate treatment of this ammonium-rich digester supernatant significantly reduces the nitrogen load of the activated sludge system. Two biological applications are considered for nitrogen elimination: (i) classical autotrophic nitrification/heterotrophic denitrification and (ii) partial nitritation/autotrophic anaerobic ammonium oxidation (anammox). With both applications 85-90% nitrogen removal can be achieved, but there are considerable differences in terms of sustainability and costs. The final gaseous products for heterotrophic denitrification are generally not measured and are assumed to be nitrogen gas (N2). However, significant nitrous oxide (N2O) production can occur at elevated nitrite concentrations in the reactor. Denitrification via nitrite instead of nitrate has been promoted in recent years in order to reduce the oxygen and the organic carbon requirements. Obviously this "achievement" turns out to be rather disadvantageous from an overall environmental point of view. On the other hand no unfavorable intermediates are emitted during anaerobic ammonium oxidation. A cost estimate for both applications demonstrates that partial nitritation/anammox is also more economical than classical nitrification/denitrification. Therefore autotrophic nitrogen elimination should be used in future to treat ammonium-rich sludge liquors.     

Combined partial nitritation/Anammox system for treatment of digester supernatant.

One-year (2004) comprehensive investigations in a semi-industrial pilot plant (5 m3) were carried out with the aim of assessing the influence of operational parameters on the partial nitritation/Anammox system performance. In the system designed as a moving-bed biofilm reactor, the influent nitrogen load to the Anammox reactor was progressively increased and a stable Anammox bacterial culture was obtained. Interaction between subsequent aerobic and anaerobic conditions in the partial nitritation and Anammox reactors, respectively, granted conditions to remove nitrogen through the nitrite route. It implies that the oxygen supply can be limited to a high extent. A control strategy for the partial nitritation step relied on concomitant adjustment of the air supply with a variable influent nitrogen load, which can be monitored by both pH and conductivity measurements. In the Anammox reactor, an influent nitrite-to-ammonium ratio plays a vital role in obtaining efficient nitrogen removal. During the 1-year experimental period, the Anammox reactor was operated steadily and average nitrogen removal efficiency was 84% with 97% as the maximum value.     

Development of a super high-rate Anammox reactor and in situ analysis of biofilm structure and function.

The anaerobic ammonium oxidation (Anammox) process is a new efficient and cost effective method of ammonium removal from wastewater. Under strictly anoxic condition, ammonium is directly oxidised with nitrite as electron acceptor to dinitrogen gas. However, it is extremely difficult to cultivate Anammox bacteria due to their low growth rate. This suggests that a rapid and efficient start-up of Anammox process is the key to practical applications. To screen appropriate seeding sludge with high Anammox potential, a real-time quantitative PCR assay with newly designed primers has been developed. Thereafter, the seeding sludge with high abundance of Anammox bacteria (1.7 x 10(8) copies/mg-dry weight) was selected and inoculated into an upflow anaerobic biofilters (UABs). The UABs were operated for more than 1 year and the highest nitrogen removal rate of 24.0 kg-N m-3 day(-1) was attained. In addition, the ecophysiology of Anammox bacteria (spatial distribution and in situ activity) in biofilms was analysed by combining a full-cycle 16S rRNA approach and microelectrodes. The microelectrode measurement clearly revealed that a successive vertical zonation of the partial nitrification (NH4+ to NO2-), Anammox reaction and denitrification was developed in the biofilm in the UAB. This result agreed with the spatial distribution of corresponding bacterial populations in the biofilm. We linked the micro-scale information (i.e. single cell and/or biofilm levels) with the macro-scale information (i.e. the reactor level) to understand the details of Anammox reaction occurring in the UABs.     

Post-aeration of anaerobically digested sewage sludge for advanced COD and nitrogen removal: results and cost-benefit analysis at large-scale.

At a large Austrian municipal wastewater treatment plant enhanced stabilisation of anaerobically digested sewage sludge was required in order to get a permit for landfill disposal of the dewatered stabilized sludge. By implementing a post-aeration treatment after anaerobic digestion the organic content of the anaerobically well digested sludge can be decreased by 16%. Investigations at this plant showed that during digested sludge post-aeration anoxic phases are needed to provide stable process conditions. In this way the pH value can be kept in a more favourable range for micro-organisms and concrete structures. Additionally, under the process conditions applied nitrite accumulation would inhibit the stabilisation process if denitrification is not adequately applied. By optimising the aeration/pause ratio approximately 45% of total nitrogen in digested sludge can be removed. NH4-removal occurs through nitrification and denitrification with an efficiency of 98%. This significantly improves nitrogen removal efficiency at the wastewater treatment plant. The costs/benefit analysis shows that post-aeration of digested sludge results in an increase of total annual costs for wastewater treatment of only 0.84%, corresponding to 0.19 Euro/pe/a. Specific costs for nitrogen removal (0.32 Euro/kgN) are comparable with other biological processes for N-removal in reject water.     

Re-use of winery wastewaters for biological nutrient removal.

The aim of this study was to evaluate the feasibility of the re-use of the winery wastewater to enhance the biological nutrient removal (BNR) process. In batch experiments it was observed that the addition of winery wastewater mainly enhanced the nitrogen removal process because of the high denitrification potential (DNP), of about 130 mg N/g COD, of the contained substrates. This value is very similar to that obtained by using pure organic substrates such as acetate. The addition of winery wastewater did not significantly affect either phosphorus or COD removal processes. Based on the experimental results obtained, the optimum dosage to remove each mg of N-NO3 was determined, being a value of 6.7 mg COD/mg N-NO3. Because of the good properties of the winery wastewater to enhance the nitrogen removal, the viability of its continuous addition in an activated sludge pilot-scale plant for BNR was studied. Dosing the winery wastewater to the pilot plant a significant increase in the nitrogen removal was detected, from 58 to 75%. The COD removal was slightly increased, from 89 to 95%, and the phosphorus removal remained constant.     

Anaerobic ammonium oxidation of ammonium-rich waste streams in fixed-bed reactors.

The feasibility of anaerobic ammonium oxidation (Anammox) in fixed-bed reactors was evaluated on laboratory and pilot scales. Using synthetic wastewater, the specific nitrogen removal rate was increased from 0.05-0.1 kgNm(-3)(reactor)d(-1) to 0.35-0.38 kgNm(-3)(reactor)d(-1) within a year (T= 22-27 degrees C) in all applications. However, the anammox activity was seriously and repeatedly inhibited at prolonged high nitrite concentrations (e.g. six days at 30-50 gNO2-Nm(-3)) and recovery was always a lengthy process. But even at a moderate nitrite concentration (11+/-10 gNO2-Nm(-3)), the observed specific growth rate was only 0.018 d(-1) at 26.4+/-0.8 degrees C, which corresponds to approximately 0.025 d(-1) at 30 degrees C (doubling time: 28 days). In a second experimental period for another 250 days, one of the laboratory reactors was fed with partially nitrified sludge liquors from a domestic wastewater treatment plant (WWTP). In this case, the specific elimination rate was as high as 3.5 kgNm(-3)(reactor)d(-1) at 26-27 degrees C. Independently of the feed, the average nitrogen elimination rate lay between 80-85% in all applications. An appropriate hydraulic design is essential to prevent clogging and local nitrite inhibition in fixed-bed reactors.     

Enhanced primary treatment of concentrated black water and kitchen residues within DESAR concept using two types of anaerobic digesters.

Anaerobic digestion of concentrated domestic wastewater streams--black or brown water, and solid fraction of kitchen waste is considered as a core technology in a source separation based sanitation concept (DESAR--decentralised sanitation and reuse). A simple anaerobic digester can be implemented for an enhanced primary treatment or, in some situations, as a main treatment. Two reactor configurations were extensively studied; accumulation system (AC) and UASB septic tank at 15, 20 and 25 degrees C. Due to long retention times in an AC reactor, far stabilisation of treated medium can be accomplished with methanisation up to 60%. The AC systems are the most suitable to apply when the volume of waste to be treated is minimal and when a direct reuse of a treated medium in agriculture is possible. Digested effluent contains both liquid and solids. In a UASB septic tank, efficient separation of solids and liquid is accomplished. The total COD removal was above 80% at 25 degrees C. The effluent contains COD and nutrients, mainly in a soluble form. The frequency of excess sludge removal is low and sludge is well stabilised due to a long accumulation time.     

ANAMMOX and partial denitritation in anaerobic nitrogen removal from piggery waste.

The anaerobic ammonium removal from a piggery waste with high strength (56 g COD/L and 5 g T-N/L) was investigated using a lab-scale upflow anaerobic sludge bed reactor at a mesophilic condition. Based on the nitrogen and carbon balance in the process, the contribution of autotrophic and heterotrophic organisms was also evaluated in terms of the influent NO2-N/NH4-N ratio (1:0.8 and 1:1.2 for Phase 1 and Phase 2, respectively). The result of this research demonstrates that the anaerobic ammonium removal from the piggery waste, using the UASB reactor, can be performed successfully. Furthermore, it appears that by using granular sludge as the seed biomass, the ANAMMOX reaction can start more quickly. Average nitrogen conversion was 0.59 kg T-N/m3 reactor-day (0.06 kg T-N/kg VSS/day) and 0.66 kg T-N/m3 reactor-day (0.08 kg T-N/kg VSS/day) for Phase 1 and Phase 2. The NO2-N/NH4-N removal ratio by the ANAMMOX was 1.48 and 1.79 for Phase 1 and Phase 2. The higher nitrite contents (about 50%) in the substrate resulted in higher nitrite nitrogen removal by the partial denitritation, as well as the ANAMMOX reaction, implying higher potential of partial denitritation. However, the result reveals that the ANAMMOX reaction was influenced less by the degree of partial denitritation, and the ANAMMOX bacteria did not compete with denitritation bacteria. The colour of the biomass at the bottom of the reactor changed from dark gray to dark red, which was accompanied by an increase in cytochrome content. At the end of the experiment, red-coloured granular sludge with diameter of 1-2 mm at the lower part of the reactor was also observed.     

Simultaneous sewage treatment and electricity generation in membrane-less microbial fuel cell

Long term performance of mediator-less and membrane-less microbial fuel cell (ML-MFC) was evaluated for treatment of synthetic and actual sewage and electricity harvesting. The anode chamber of ML-MFC was inoculated with pre-heated mixed anaerobic sludge collected from a septic tank. The ML-MFC was operated by feeding synthetic wastewater for first 244 days, under different organic loading rates, and later with actual sewage for next 30 days. Maximum chemical oxygen demand (COD) removal efficiency of 91.4% and 82.7% was achieved while treating synthetic wastewater and actual sewage, respectively. Maximum current of 0.33 mA and 0.17 mA was produced during synthetic and actual sewage treatment, respectively. Maximum power density of 6.73 mW/m(2) (13.65 mW/m(3)) and maximum current density of 70.74 mA/m(2) was obtained in this membrane-less MFC with successful organic matter removal from wastewater.     

Membrane bio-reactor for textile wastewater treatment plant upgrading.

Textile industries carry out several fiber treatments using variable quantities of water, from five to forty times the fiber weight, and consequently generate large volumes of wastewater to be disposed of. Membrane Bio-reactors (MBRs) combine membrane technology with biological reactors for the treatment of wastewater: micro or ultrafiltration membranes are used for solid-liquid separation replacing the secondary settling of the traditional activated sludge system. This paper deals with the possibility of realizing a new section of one existing WWTP (activated sludge + clariflocculation + ozonation) for the treatment of treating textile wastewater to be recycled, equipped with an MBR (76 l/s as design capacity) and running in parallel with the existing one. During a 4-month experimental period, a pilot-scale MBR proved to be very effective for wastewater reclamation. On average, removal efficiency of the pilot plant (93% for COD, and over 99% for total suspended solids) was higher than the WWTP ones. Color was removed as in the WWTP. Anionic surfactants removal of pilot plant was lower than that of the WWTP (90.5 and 93.2% respectively), while the BiAS removal was higher in the pilot plant (98.2 vs. 97.1). At the end cost analysis of the proposed upgrade is reported.     

Start up of deammonification process in one single SBR system.

A process for autotrophic nitrogen removal named aerobic/anoxic deammonification wherein NH4+ is oxidized by nearly 50% to NO2- and subsequently the ammonia is converted together with the nitrite to molecular nitrogen (N2 gas), has come to full-scale application within the last few years. In this research, sludge from a biological rotation disk located at a landfill leachate plant at Mechernich, Germany, which is capable of performing the deammonification process, was used as seed sludge for acclimating deammonification activities in laboratory scale batch-reactors. In parallel, the same tests were performed with normal activated sludge. Research results indicated that deammonification activities could be obtained from the seeded reactor and also, with limited performance, from normal activated sludge in a single SBR system after several months acclimation. It was also seen that oxygen is an important factor that influences the deammonification from both the acclimatization process and process running. Further results were approved that report an impact of nitrite as a process intermediate on the closely related process of anaerobic ammonia oxidation ("Anammox"). However, limiting concentrations on a bacteria population performing deammonification were found to be different to those reported for a pure Anammox-culture. Also the influence of another intermediate, hydrazine, was tested for speeding up the acclimating process by inducing the deammonification activities and recovering the activities of deammonification from nitrite inhibition.     

Application of anaerobic biological treatment for sulphate removal in viscose industry wastewater.

Long term lab-scale and bench-scale experiments were performed to investigate the feasibility of the anaerobic process to treat wastewater from a pulp and viscose fibre industry. Anaerobic wastewater treatment enables an advantageous combination of COD, sulphate and zinc removal from viscose wastewater. The aim of the investigations was to evaluate the influence of the free sulphide concentration on COD and sulphate removal efficiency and on the substrate competition between sulphate reducing and methanogenic bacteria. Since the wastewater did not contain enough COD for complete sulphate removal it was of major interest to determine favourable process conditions to steer the substrate competition in favour of sulphate reduction. Further experiments at bench-scale permitted us to evaluate applicable COD-loading rates and gain fundamental information about process stability and optimization for large-scale implementation. The present work will deal with the most relevant experimental results achieved and with important technological aspects of anaerobic treatment of viscose wastewater.     

Aeration of anaerobically digested sewage sludge for COD and nitrogen removal: optimization at large-scale.

The paper will report about the experiences at an Austrian large wastewater treatment plant of 720,000 population equivalents, where anaerobically digested sewage sludge is further stabilised under aerobic conditions. Enhanced stabilisation of the anaerobically digested sludge was required at the plant in order to get a permit for landfill disposal of the dewatered stabilized sludge. By implementing a post-aeration treatment (SRT approximately 6d; 36 degrees C) after anaerobic digestion the organic content of the anaerobically well digested sludge can be decreased by 16%. Investigations on site showed that during digested sludge post-aeration anoxic phases for denitrification are needed to provide stable process conditions. In this way the pH value can be kept in a more favourable range for micro-organisms and concrete structures. Additionally, inhibition of the biological process due to nitrite accumulation can be avoided. By optimising the aeration/pause ratio approximately 45% of total nitrogen in digested sludge can be removed. This significantly improves nitrogen removal efficiency at the wastewater treatment plant. NH(4)-removal occurs mainly through nitritation and denitritation with an efficiency of 98%. The costs/benefit analysis shows that post-aeration of digested sludge results in an increase of total annual costs for wastewater treatment of only 0.84%, corresponding to 0.19 Euro/pe/a. Result of molecular biological analyses (DGGE) indicate that all four ammonium-oxidizing bacteria species present in activated sludge can survive anaerobic digestion, but only two of them can adapt in the digested sludge post-aeration tanks. Additionally, in the post-aerated digested sludge a further ammonium-oxidizing bacteria species was identified.     

Development and optimisation of VFA driven DEAMOX process for treatment of strong nitrogenous anaerobic effluents.

The recently proposed DEAMOX (DEnitrifying AMmonium OXidation) process combines the anammox reaction with autotrophic denitrifying conditions using sulphide as an electron donor for the production of nitrite from nitrate within an anaerobic biofilm. This paper firstly presents a feasibility study of the DEAMOX process using synthetic (ammonia + nitrate) wastewater where sulphide is replaced by volatile fatty acids (VFA) as a more widespread electron donor for partial denitrification. Under the influent N-NH+4/N-NO3(-) and COD/N-NO3(-) ratios of 1 and 2.3, respectively, the typical efficiencies of ammonia removal were around 40% (no matter whether a VFA mixture or only acetate were used) for nitrogen loading rates (NLR) up to 1236 mg N/l/d. This parameter increased to 80% by increasing the influent COD/N-NO3(-) ratio to 3.48 and decreasing the influent N-NH4 +/N-NO3(-) ratio to 0.29. As a result, the total nitrogen removal increased to 95%. The proposed process was further tested with typical strong nitrogenous effluent such as reject water (total N, 530-566 mg N/l; total COD, 1530-1780 mg/l) after thermophilic sludge anaerobic digestion. For this, the raw wastewater was split and partially ( approximately 50%) fed to a nitrifying reactor (to generate nitrate) and the remaining part ( approximately 50%) was directed to the DEAMOX reactor where this stream was mixed with the nitrified effluent. Stable process performance up to NLR of 1,243 mg N/l/d in the DEAMOX reactor was achieved resulting in 40, 100, and 66% removal of ammonia, NOx(-), and total nitrogen, respectively.     

低负荷下厌氧氨氧化处理养殖废水的启动研究

厌氧氨氧化作为新型生物脱氮技术其关键在于如何实现厌氧氨氧化反应的启动,现有研究多以模拟废水为研究对象,本文以猪场废水为对象的研究,利用ASBR为反应器,接种反硝化污泥培养厌氧氨氧化细菌,在NH+4-N与NO-2-N浓度均为100 mg/L的条件下,运行125 d,经历启动初期、过渡期、系统稳定运行期三个阶段,厌氧氨氧化反应器中NH+4-N的去除率达91.70%,NO-2-N去除率92.0%;NH+4-N的容积负荷为36.90 mg/L.d,NO-2-N的容积负荷为37.55 mg/(L.d),成功实现了厌氧氨氧化反应器的启动。该研究成果对厌氧氨氧化技术在工程实践的应用具有重要的指导意义。