Synthesis and characterization of (Fe3O4/MWCNTs)/ epoxy nanocomposites

A sonochemical technique is used for in situ coating of iron oxide (Fe₃O₄) nanoparticles on outer surface of MWCNTs. These Fe₃O₄/MWCNTs were characterized using a high‐resolution transmission electron microscope (HRTEM), X‐ray diffraction, and thermogravimetric analysis. The as‐prepared Fe₃O₄/MWCNTs composite nanoparticles were further used as reinforcing fillers in epoxy‐based resin (Epon‐828). The nanocomposites of epoxy were prepared by infusion of (0.5 and 1.0 wt %) pristine MWCNTs and Fe₃O₄/MWCNTs composite nanoparticles. For comparison purposes, the neat epoxy resin was also prepared in the same procedure as the nanocomposites, only without nanoparticles. The thermal, mechanical, and morphological tests were carried out for neat and nanocomposites. The compression test results show that the highest improvements in compressive modulus (38%) and strength (8%) were observed for 0.5 wt % loading of Fe₃O₄/MWCNTs. HRTEM results show the uniform dispersion of Fe₃O₄/MWCNTs nanoparticles in epoxy when compared with the dispersion of MWCNTs. These Fe₃O₄/MWCNTs nanoparticles‐infused epoxy nanocomposite shows an increase in glass transition (T_g) temperature. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and optical properties of transparent epoxy composites containing ZnO nanoparticles

Polymer nanocomposites are usually made by incorporating dried nanoparticles into polymer matrices. This way not only leads to easy aggregation of nanoparticles but also readily brings about opaqueness for nanocomposites based on functionally transparent polymers. In this letter, transparent ZnO/epoxy nanocomposites with high‐UV shielding efficiency were prepared via two simple steps: first, in situ preparation of zinc hydroxide (Zn(OH)₂)/epoxy from the reaction of aqueous zinc acetate (Zn(Ac)₂·2H₂O) and sodium hydroxide (NaOH) at 30°C in the presence of high‐viscosity epoxy resin; second, thermal treatment of the as‐prepared Zn(OH)₂/epoxy hybrid into ZnO/epoxy composites. Optical properties of the resultant ZnO/epoxy nanocomposites were studied using an ultraviolet–visible (UV–vis) spectrophotometer. The nanocomposites containing a very low content of ZnO nanoparticles (0.06 wt %) possessed the optimal optical properties, namely high‐visible light transparency and high‐UV light shielding efficiency. Consequently, the as‐prepared ZnO/epoxy nanocomposites are promising for use as novel packaging materials in lighting emitting diodes technology. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Enhanced coating properties of Ni‐La‐ferrites/epoxy resin nanocomposites

Coating properties of new Ni‐La‐ferrites/epoxy resin nanocomposites has been achieved using modified epoxy resin with Ni‐La‐ferrite nanoparticles in the form of NiLaFeO₄/epoxy nanocomposites using electrochemical impedance and sorption of water measurements. Simple solution method with ultrasonic assistance was used in the preparation of the new nanocomposites in situ while epoxy resin was prepared. The new materials were characterized by X‐ray diffraction analysis, thermogravimetric analysis, scanning electron microscopy, and electrochemical impedance spectroscopy. The nanocrystalline NiLaFeO₄ showed a good distribution and high compatibility forming strong interfacial adhesion within the epoxy matrix. Furthermore, it had ability to facilitate thermal degradation of the epoxy resin nanocomposite due to its catalytic effect. Temperatures at 10, 25, 50% weight loss and the normalized solid residue left at 500°C (NR500) were measured. The presence of nanocrystalline NiLaFeO₄ stabilized the char residue obtained at 500°C in the resulting composites. The Ni‐La‐ferrite nanoparticles decreased water sorption (WS) of the epoxy. The 5% and 10%‐ Ni‐La‐ferrites/epoxy nanocomposites showed least amount of WS among the epoxy composites. The 5 and 10% Ni‐La‐ferrite nanoparticles contents enhanced significantly the barrier behavior of the epoxy as coating of stainless steel. POLYM. COMPOS., 36:1875–1883, 2015. © 2014 Society of Plastics Engineers     

Structural,thermal, and mechanical properties of silanized boron carbide doped epoxy nanocomposites

In the presented study, the structural, thermal, and mechanical properties of the nanocomposites were investigated by doping silanized hexagonal boron carbide (h-B₄C) nanoparticles in varying proportions (0.5%, 1%, 2%, 3%, 4%, and 5%) into the epoxy resin by weight. For this purpose, the surfaces of h-B₄C nanoparticles were silanized by using 3-(glycidyloxypropyl) trimethoxysilane (GPS) to improve adhesion between h-B₄C nanoparticles and epoxy matrix. Then, the silanized nanoparticles were added to the resin by ultrasonication and mechanical stirring techniques to produce nanocomposites. The bond structure differences of silanized B₄C nanoparticles (s-B₄C) and nanoparticle doped composites were investigated by using Fourier transform infrared spectroscopy. Scanning electron microscopy and energy dispersion X-ray spectroscopy (SEM-EDS) technique was used to examine the distribution of nanoparticles in the modified nanocomposites. Differential scanning calorimetry and thermogravimetric analysis techniques were used to determine the thermal properties of the neat and s-B₄C doped nanocomposites. The tensile test and dynamic mechanical analysis were performed to determine the mechanical properties. When the experimental results were examined, changes in the bonding structure of the s-B₄C nanoparticles doped nanocomposites and significant improvements in the mechanical and thermal properties were observed. The optimum doping ratio was determined as 2% by weight. At this doping ratio, the T_g, tensile strength and storage modulus increased approximately 18%, 35%, and 44% compared to the neat composite, respectively.     

Thermal properties of epoxy resins crosslinked by an aminated lignin

Aminated lignin possessing significant amount of reactive amino groups was studied as a curing agent of epoxy resin. Fourier transform infrared spectroscopy results proved the reactivity of the aminated lignin with the epoxy resin. Both appearance features and scanning electron microscopy images indicated that the transparent and homogeneous epoxy resin films could be formed with the aminated lignin less than 40% in the hardener mixture. In addition, thermogravimetric analysis and dynamic thermomechanical analysis results revealed that the epoxy resin cured by aminated lignin had better thermal stability compared with ones cured by a common hardener. The mass loss of the epoxy resin cured by the aminated lignin before 300°C was small around only 2.5%. The T_g (the glass transition temperature) of epoxy resin sample after cured by mixed hardener increased from 79°C to 93°C. The obvious difference (70–84°C) of T_d (the thermal deformation temperature) was also observed from the samples with and without the aminated lignin after cured at a high temperature. POLYM. ENG. SCI., 55:924–932, 2015. © 2014 Society of Plastics Engineers     

Effects of Nickel Oxide (NiO) nanoparticles on the performance characteristics of the jatropha oil based alkyd and epoxy blends

Plant oil based alkyd resin was prepared from jatropha oil and blended with epoxy resin. Subsequently, alkyd/epoxy/NiO nanocomposites with different wt % of NiO nanoparticles have been prepared by mechanical mixing of the designed components. The structure, morphology, and performance characteristics of the nanocomposites were studied by UV‐visible spectroscopy, Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X‐ray diffraction (XRD), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and universal testing machine (UTM). The alkyd/epoxy/NiO nanocomposites showed the gradual increase in thermal stability with increasing NiO content. With 3 wt % NiO content the tensile strength of the nanocomposite increased by 19 MPa (more than twofold) when compared with the pristine polymer. Limiting oxygen index (LOI) value of the nanocomposites indicate that the incorporation of NiO nanoparticles even in 1 wt % can greatly improves the flame retardant property of the nanocomposites. This study confirms the strong influence of NiO nanoparticles on the thermal, mechanical, and flame retardant properties of the alkyd/epoxy/NiO nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41490.     

Thermo mechanical behaviour of unsaturated polyester toughened epoxy–clay hybrid nanocomposites

The intercrosslinked networks of unsaturated polyester (UP) toughened epoxy–clay hybrid nanocomposites have been developed. Epoxy resin (DGEBA) was toughened with 5, 10 and 15% (by wt) of unsaturated polyester using benzoyl peroxide as radical initiator and 4,4′-diaminodiphenylmethane as a curing agent at appropriate conditions. The chemical reaction of unsaturated polyester with the epoxy resin was carried out thermally in presence of benzoyl peroxide-radical initiator and the resulting product was analyzed by FT-IR spectra. Epoxy and unsaturated polyester toughened epoxy systems were further modified with 1, 3 and 5% (by wt) of organophilic montmorillonite (MMT) clay. Clay filled hybrid UP-epoxy matrices, developed in the form of castings were characterized for their thermal and mechanical properties. Thermal behaviour of the matrices was characterized by differential scanning calorimetry (DSC), thermo gravimetric analysis (TGA) and dynamic mechanical analysis (DMA). Mechanical properties were studied as per ASTM standards. Data resulted from mechanical and thermal studies indicated that the introduction of unsaturated polyester into epoxy resin improved the thermal stability and impact strength to an appreciable extent. The impact strength of 3% clay filled epoxy system was increased by 19.2% compared to that of unmodified epoxy resin system. However, the introduction of both UP and organophilic MMT clay into epoxy resin enhanced the values of mechanical properties and thermal stability according to their percentage content. The impact strength of 3% clay filled 10% UP toughened epoxy system was increased by 26.3% compared to that of unmodified epoxy system. The intercalated nanocomposites exhibited higher dynamic modulus (from 3,072 to 3,820 MPa) than unmodified epoxy resin. From the X-ray diffraction (XRD) analysis, it was observed that the presence of d ₀₀₁ reflections of the organophilic MMT clay in the cured product indicated the development of intercalated clay structure which in turn confirmed the formation of intercalated nanocomposites. The homogeneous morphologies of the UP toughened epoxy and UP toughened epoxy–clay hybrid systems were ascertained from scanning electron microscope (SEM).     

Reinforcing effect of amine-functionalized and carboxylated porous graphene on toughness,thermal stability,and electrical conductivity of epoxy-based nanocomposites

Epoxy-based nanocomposites reinforced with nonfunctionalized porous graphene (NPG), carboxylated porous graphene (CNPG), and amine-functionalized porous graphene (ANPG) were investigated with regard to mechanical properties, thermal stability, and electrical conductivity. Nanomaterials were added to the epoxy matrix in varying contents of 0.5, 1, and 2 wt %. Generally, mechanical properties were improved as a result of introducing nanomaterials into the epoxy resin. However, the amelioration of toughness was only observed in functionalized NPGs/epoxy nanocomposites. Field emission scanning electron microscopy images showed that functionalized nanomaterials induced a rougher fracture surface compared to the neat epoxy. Dynamic mechanical analysis along with differential scanning calorimetry confirmed an increment in the glass-transition temperature (T_g) of the reinforced nanocomposites. Also, they proved that functionalization made the epoxy network tougher and more flexible. The electrical conductivity and thermal stability of the epoxy resin were also improved when loaded with nanomaterials. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47475.     

Preparation of epoxy resin/CaCO3 nanocomposites and performance of resultant powder coatings

Epoxy resin/CaCO₃ nanocomposites were prepared by the methods of extruding, solution blending, and in situ and inclusion polymerization, respectively. The contents of nanoparticles in the nanocomposites were varied from 5 wt % to 15 wt %. Powder coatings with different content of nanoparticles were made from the nanocomposites. The results showed that the cupping property and impact resistance decreased with the increase of coating film thickness. The dispersion of nanoparticles in epoxy matrix affected the impact resistance and cupping property of the obtained coating films greatly. The coating films made from the nanocomposite prepared by in situ and inclusion polymerization showed that the best impact resistance and the maximum cupping property was achieved when nano‐CaCO₃ content was 5 wt %. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2656–2660, 2006     

A Novel Epoxy Resin/CaCO3 Nanocomposite and its Mechanism of Toughness Improvement

Summary: In this work, epoxy resin/CaCO₃ nanocomposites were prepared by in situ and inclusion polymerization. Nanoparticles with a size of 30–40 nm were dispersed efficiently in bisphenol‐A alkaline solution before polymerization and the dispersion could be kept in the resultant composite by a reaction that took place at the nanoparticle surface and among the nanoparticles when epichlorohydrin was added. Furthermore, the slightly conglomerated nanoparticles could even be separated by epoxy resin growing among them. This method showed a better dispersion of nanoparticles compared with solution‐blending as observed with TEM. Owing to better combination of epoxy resin and nanoparticles, the resultant nanocomposite showed a 12 °C increase in T_g compared to the nanocomposite prepared by solution‐blending. Tensile test revealed that the tensile strain of nanocomposites rises as the nano‐CaCO₃ content increases.

The dispersion mechanism of nanoparticles through in situ and inclusion polymerization.     

Epoxy resins reinforced with TiO2 generated by nonhydrolytic sol–gel process

Innovative epoxy‐titania nanocomposites were prepared starting from titania nanoparticles suspended in benzyl alcohol (BzOH) generated by nonhydrolytic sol–gel process from TiCl₄. The obtained suspensions were mixed with an epoxy resin (bisphenol A diglycidyl ether, DGEBA) and the formulations were cured in the presence of ytterbium(III) trifluoromethanesulfonate as cationic initiator. The thermally activated cationic ring‐opening polymerization produced a three‐dimensional network in which the suspending medium BzOH was covalently linked to the epoxy network according to the “activated monomer” mechanism during the propagation step. The presence of titania nanoparticles resulted in a reinforcing and stiffening effect due to both their hydrodynamic effect and, most important, a significantly higher cross‐linking density of the composite material with respect to the unfilled epoxy resin. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40470.     

Nanoinduced morphology and enhanced properties of epoxy containing tungsten disulfide nanoparticles

Closed‐cage (fullerene‐like) nanoparticles (NPs) of WS₂ are currently produced in large amounts and were investigated as additives to thermoplastics and thermosetting polymers. The nanoinduced morphology and the resulting enhanced fracture toughness of epoxy/WS₂ nanocomposites were studied. The morphology of the epoxy nanocomposites was induced by controlled WS₂ surface chemistry. The WS₂ NPs used were either untreated or chemically treated with acryloxy, which is compatible, and alkyl silane, which is incompatible, respectively, with the epoxy matrix. In the case where the acryloxy silane was used to treat the WS₂ particles, good dispersion and compatibility were obtained in the epoxy resin_. Moreover, a distinct nodular morphology was induced on fracture as a result of nucleation by the compatible NPs. In the case where the alkyl silane treatment was used cavitation morphology was induced, following mechanical loading, which is the result of incompatibility with the epoxy resin. The fracture toughness results showed an increase of 70% for nanocomposites contains alkyl‐treated WS₂ compared with the neat epoxy. Modeling of the nodular morphology enabled the determination of optimal concentration of the WS₂ in epoxy (0.3% by weight). Two main fracture mechanisms were observed, crack bowing around the nodular boundaries in the case of compatibility between the nanoparticle and the epoxy and particle‐induced cavitation in the case of incompatibility, respectively. These results are of significant importance both for epoxy‐based adhesives and fiber composites. POLYM. ENG. SCI., 53:2624–2632, 2013. © 2013 Society of Plastics Engineers     

Novel Uncured Epoxy Resin/CaCO3 Nanocomposites

In this paper, we synthesized epoxy resin/CaCO₃ nanocomposites through in-situ and inclusion polymerization, and the nanoparticles were well dispersed in the resin matrix observed by SEM. The effects of the nanoparticles on the properties of epoxy resin are discussed.     

Toughening epoxies with halloysite nanotubes

An experimental attempt was made to characterize the fracture behaviour of epoxies modified by halloysite nanotubes and to investigate toughening mechanisms with nanoparticles other than carbon nanotubes (CNTs) and montmorillonite particles (MMTs). Halloysite-epoxy nanocomposites were prepared by mixing epoxy resin with halloysite particles (5 wt% and 10 wt%, respectively). It was found that halloysite nanoparticles, mainly nanotubes, are effective additives in increasing the fracture toughness of epoxy resins without sacrificing other properties such as strength, modulus and glass transition temperature. Indeed, there were also noticeable enhancements in strength and modulus for halloysite-epoxy nanocomposites because of the reinforcing effect of the halloysite nanotubes due to their large aspect ratios. Fracture toughness of the halloysite particle modified epoxies was markedly increased with the greatest improvement up to 50% in K_IC and 127% in G_IC. Increases in fracture toughness are mainly due to mechanisms such as crack bridging, crack deflection and plastic deformation of the epoxy around the halloysite particle clusters. Halloysite particle clusters can interact with cracks at the crack front, resisting the advance of the crack and resulting in an increase in fracture toughness.     

Structure–properties-performance relationships in complex epoxy nanocomposites: A complete picture applying chemorheological and thermo-mechanical kinetic analyses

Herein the kinetics of network formation (cross-linking) and network degradation (thermal decomposition) in a complex system based on epoxy resin reinforced with hyperbranched amino polymer-functionalized nanoparticles (HAPF) were discussed. Five classes of nanoparticles, that is, nano-SiO₂, halloysite nanotubes (HNTs), HNTs@nano-SiO₂ core/shell, HAPF/nano-SiO₂, HAPF/HNTs@nano-SiO₂ core/shell were loaded at 0.5, 1.0, 2.0 (optimal loading among prepared samples), and 5 wt% were examined. Parameters of the cure kinetics and degradation were correlated, and the mechanical properties were interpreted in terms of microstructure and rheological analyses. The isothermal chemorheological cure kinetics study (60, 70, and 80°C) revealed a low activation energy for epoxy/HAPF/HNTs@nano-SiO₂ core/shell nanocomposite (72.21 kJ/mol), compared with the blank epoxy (79.99 kJ/mol). Correspondingly, gel time of the system decreased from 1040 to 515 to 237 s upon isotherms of 60, 70, and 80°C, respectively. Tensile strength was also increased vividly (ca. 32%), possibly due to the strong interfacial adhesion, which reflected in an induced shear yielding. Nitrogen-mediated thermal decomposition kinetics suggested an average degradation activation energies of ca. 150 and 210 kJ/mol for the assigned nanocomposites and the blank epoxy, respectively. Overall, there was a complete agreement between the kinetics of network formation and network degradation in the studied epoxy nanocomposite. This work enables understanding of structure-properties-performance in complex epoxy nanocomposites.     

Preparation and properties of bio‐based epoxy montomorillonite nanocomposites derived from polyglycerol polyglycidyl ether and ε‐polylysine

Glycerol polyglycidyl ether (GPE) and polyglycerol polyglycidyl ether (PGPE) were cured with ε‐poly(L ‐lysine) (PL) using epoxy/amine ratios of 1 : 1 and 2 : 1 to create bio‐based epoxy cross‐linked resins. When PGPE was used as an epoxy resin and the epoxy/amine ratio was 1 : 1, the cured neat resin showed the greatest glass transition temperature (T_g), as measured by differential scanning calorimetry. Next, the mixture of PGPE, PL, and montomorillonite (MMT) at an epoxy/amine ratio of 1 : 1 in water was dried and cured finally at 110°C to create PGPE‐PL/MMT composites. The X‐ray diffraction and transmission electron microscopy measurements revealed that the composites with MMT content 7–15 wt % were exfoliated nanocomposites and the composite with MMT content 20 wt % was an intercalated nanocomposite. The T_g and storage modulus at 50–100°C for the PGPE‐PL/MMT composites measured by DMA increased with increasing MMT content until 15 wt % and decreased at 20 wt %. The tensile strength and modulus of the PGPE‐PL/MMT composites (MMT content 15 wt %: 42 and 5300 MPa) were much greater than those of the cured PGPE‐PL resin (4 and 6 MPa). Aerobic biodegradability of the PGPE‐PL in an aqueous medium was ～ 4% after 90 days, and the PGPE‐PL/MMT nanocomposites with MMT content 7–15 wt % showed lower biodegradability. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

The Effect of Tungsten Sulfide Fullerene-Like Nanoparticles on the Toughness of Epoxy Adhesives

In this work the effect of inorganic fullerene-like (closed cages) nanoparticles of tungsten disulfide (IF-WS₂) on the mechanical properties and especially on the toughness of epoxy resins, was studied. The epoxy resin used was the well-known DGEBA (di-glycidyl ether of bis-phenol A) cured with polyamidoamine. The epoxy/IF-WS₂ nanocomposites were prepared by applying a high shear mixing to obtain a uniform dispersion and homogeneous distribution of the IF nanoparticles in the epoxy matrix. Two mixing procedures were used — a low shear of short duration and high shear with a long mixing time. The resulting epoxy nanocomposites were first characterized for their shear and peel strength using appropriate bonded joints. The experimental results demonstrate that enhanced shear strengths and shear moduli were achieved, together with a significant increase in the peel strengths at low concentrations of the IF-WS₂ nanoparticles (more than 100% increase at 0.5 wt% IF-WS₂). Above the threshold value of 0.5% IF-WS₂ the peel strength decreased sharply. The fractured surfaces of the bonded joints were examined by transmission and scanning electron microscopy in order to characterize the fracture mechanisms and analyze the dispersion level of the nanoparticles within the polymer. The electron micrographs indicated that the presence of the nanoparticles in the epoxy matrix induced fracture mechanisms which were different from those observed in the pristine epoxy phase. These mechanisms included: crack deflection; crack bowing; and crack pinning. Evidence for a chemical interaction between the nanoparticles and the epoxy were obtained by infrared measurements in the attenuated total transmittance mode. The data suggests the formation of new carbon–oxygen–sulfur bonds, which are most likely due to the reaction of the outermost sulfur layer of the IF nanoparticles with the reactive epoxy groups. The observed simultaneous increase in both shear and peel strengths at very low IF-WS₂ concentrations, found in this work, could lead to the development of high performance adhesives and to new types of structural and ballistic fiber nanocomposites.     

Microwave processing of SiC nanoparticles infused polymer composites: Comparison of thermal and mechanical properties

The goal of this study is to compare thermal and mechanical properties of an epoxy resin system reinforced with SiC nanoparticles using both conventional thermal curing and microwave irradiation techniques. The microwave curing technique has shown potential benefits in processing polymeric nanocomposites by reducing the curing time without compromising the thermo‐mechanical performances of the materials. It was observed from this investigation that, the curing time was drastically reduced to ～30 min for microwave curing instead of 12 h room temperature curing with additional 6 h post curing at 75°C. Ductile behavior was more pronounced for microwave curing technique while thermal curing showed brittle like behavior as revealed from flexural test. The maximum strain to failure was increased by 25–40% for microwave‐cured nanocomposites over the room temperature cured nanocomposites for the same loading of nanofillers. The glass transition temperature (T_g) also increased by ～14°C while curing under microwave irradiation. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41708.     

Scaling‐up of the dispersion process of nanoparticle‐agglomerates in epoxy resin with an innovative continuous ultrasonic flow‐through‐cell dispersion system

Thermosets reinforced with inorganic nanoparticles show numerous benefits over the unreinforced polymer. However, to achieve reinforcement the nanoparticles have to be well separated and distributed homogeneously within the matrix. In the present study the laboratory scale discontinuous ultrasonic dispersion process was scaled up to a continuous ultrasonic dispersion process of agglomerated nanoparticles in epoxy resin (EP). Exemplarily, the dispersion experiments were carried out for a 4‐l suspension volume consisting of epoxy resin and 14 vol% TiO₂‐nanoparticles was carried out as a function of the dispersion time and the amplitude of the ultrasonic cell. Following, nanocomposites were manufactured with particle contents of 2, 5, and 10 vol%. For the verification of the manufactured nanocomposites quality, particle sizes analysis and mechanical characterization were undertaken. The obtained results were compared with those of the discontinuous dispersion at laboratory scale. It has been found that comparable particle sizes and mechanical properties could be achieved, although, the volume of the suspension was 10 times higher as that one of the batchwise dispersion. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Toughness and roughness in hybrid nanocomposites of an epoxy matrix

The present paper investigates the relationship between roughness and toughening mechanisms in hybrid epoxy nanocomposites with carbon nanotubes (CNT) and graphene nanoplatelets (GNPs). The role of adding a block copolymer (BC) to the studied systems was also investigated. The nanocomposites were prepared by means of high‐energy sonication and in situ polymerization. All nanocomposites presented higher numerical values for K_Ic than untoughened systems. The system containing 0.5 wt% of CNTs presented an increase of 35% in K_Ic compared to neat epoxy, and the hybrid nanocomposite, at the proportion of 1:1 (CNT:GNP), with 0.5 wt% total of nanoparticles and also containing 0.5 wt% of BC, had an increase of 34% compared to the neat epoxy. Systems with higher amounts of graphene showed the highest roughness values, having crack deflection/exfoliation between the GNP layers as the main toughening mechanism. On the other hand, systems with more CNTs presented a lower fracture surface roughness, and the main toughening mechanism was bridging/break‐up of the nanotubes. Hybrid systems have more types of mechanisms than simple ones. With only one type of nanoparticle, however, some of those mechanisms are not effective in increasing the toughness, only increasing the fracture surface roughness. POLYM. ENG. SCI., 59:1258–1269 2019. © 2019 Society of Plastics Engineers