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1.
用锥形量热仪研究无卤阻燃HDPE体系的燃烧性   总被引:2,自引:0,他引:2  
在35kW/m^2热辐照条件下,利用锥形量热仪研究了膨胀型阻燃剂/Mg(OH)2阻燃高密度聚乙烯(HDPE)体系的燃烧性。结果表明:膨胀型阻燃剂/Mg(OH)2能明显降低HDPE的热释放速率、总热释放量、最大生烟速率及总烟释放量。与膨胀型阻燃剂单独使用相比,Mg(OH)2与膨胀型阻燃剂复合使用的阻燃效果明显,总烟释放量减少了38%,总热释放量减少了10%,达到了低发炯、高效阻燃的目的。  相似文献   

2.
In this work, an efficient approach to improving the fire retardancy and smoke suppression for intumescent flame‐retardant polypropylene (PP) composites is developed via incorporating functionalized sepiolite (organo‐modified sepiolite [ONSep]). The PP composites with different amounts of intumescent flame retardants and ONSep were prepared by melt compounding. The morphology, thermal behavior, fire retardancy, smoke suppression, and mechanical property of flame‐retardant PP composites were studied. The results indicate an appropriate amount of ONSep in the flame‐retardant PP composites can increase thermal degradation temperature and char formation as well as a reduction of the peak heat release rate and total heat release; moreover, the addition of ONSep significantly decreases the CO production, total smoke production, smoke production rate, and smoke temperature. Simultaneously, the impact strength of intumescent flame‐retardant PP composite is also maintained by introducing an appropriate amount of ONSep as compared with that without ONSep.  相似文献   

3.
李湘 《工程塑料应用》2021,(4):131-134,156
研究了有机蛭石(O–VMT)和二乙基次磷酸铝(ADP)对玻纤(GF)增强聚对苯二甲酸丁二酯(PBT)(PBT/GF)的阻燃作用,对复合材料的极限氧指数(LOI)和UL94阻燃等级进行测试,并用热失重和锥形量热仪进行分析。结果发现,ADP可以很好阻燃PBT/GF,加入19%的ADP,复合材料的LOI为33.5%,阻燃达到UL941.6 mm V–0级,相对PBT/GF,其点燃时间、火灾性能指数(FPI)有所提高,热释放速率峰值(PHRR)、平均热释放速率(AHRR)、总热释放量(THR)及总生烟量(TSR)有所降低。同时加入15%的ADP和2%的O–VMT,复合材料的PHRR,AHRR,THR和TSR相对单独添加17%ADP的材料,分别降低12.8%,9.5%,4.5%和15.9%,FPI提高15.4%,LOI和UL94阻燃也对应提高,O–VMT和ADP在PBT/GF中有协同阻燃作用。  相似文献   

4.
A halogen‐free flame retardant system consisting of ammonium polyphosphate (APP) as an acid source, blowing agent, pentaerythritol (PER) as a carbonific agent and zinc oxide (ZnO) as a synergistic agent, was used in this work to enhance flame retardancy of phenolic foams. ZnO was incorporated into flame retardant formulation at different concentrations to investigate the flammability of flame retardant composite phenolic foams (FRCPFs). The synergistic effects of ZnO on FRCPFs were evaluated by limited oxygen index (LOI), thermogravimetric analysis (TGA), cone calorimeter tests, and images of residues. Results showed that the flame retardant significantly increased the LOI of FRCPFs. Compared with PF, heat release rate (HRR), total heat release (THR), effective heat of combustion (EHC), production or yield of carbon monoxide (COP or COY) and Oxygen consumption (O2C) of FRCPFs all remarkably decreased. However specific extinction area (SEA) and total smoke release (TSR) significantly increased, which agreed with the gas‐phase flame retardancy mechanism of the flame retardant system. The results indicated that FRCPFs have excellent fire‐retardant performance and less smoke release. And the bending and compression strength were decreased gradually with the increase of ZnO. The comprehensive properties of FRCPFs were better when the amount of ZnO was 1~1.5%. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42730.  相似文献   

5.
The synergistic effects of some metal oxides on novel intumescent flame retardant (IFR)–thermoplastic polyurethane (TPU) composites were evaluated by limiting oxygen index (LOI), vertical burning test (UL‐94), thermogravimetric analysis (TGA), cone calorimetry, and scanning electron microscopy. The experimental data indicated that the metal oxides enhanced the LOI value and restricted the dropping of the composites. The IFR–TPU composites passed the UL‐94 V‐0 rating test (1.6 mm) in the presence of magnesium oxide (MgO) and ferric oxide (Fe2O3) at 35 wt % IFR loading, whereas only the MgO‐containing IFR–TPU composite reached a UL‐94 V‐0 rating at 30 wt % IFR loading. The TGA results show that the metal oxides had different effects on the process of thermal degradation of the IFR–TPU compositions. MgO easily reacted with polyphosphoric acid generated by the decomposition of ammonium polyphosphate (APP) to produce magnesium phosphate. MgO and Fe2O3 showed low flammability and smoke emission due to peak heat release rate, peak smoke production rate, total heat release, and total smoke production (TSP). However, zinc oxide brought an increase in the smoke production rate and TSP values. Among the metal oxides, MgO provided an impressive promotion on the LOI value. The alkaline metal oxide MgO more easily reacted with APP in IFRs. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

6.
This study investigates the incorporation of castor oil–based rigid polyurethane foam with mineral fillers feldspar or kaolinite clay in order to enhance the mechanical, thermal, and flame retardant properties. Influence of mineral fillers on the mechanical strength was characterized by compressive strength and flexural strength measurement. Thermogravimetric analysis (TGA) was performed to diagnose the changes in thermal properties, while cone calorimeter test was performed to ascertain the flame retardancy of the mineral filler–incorporated rigid polyurethane foam composites. Results showed that the foams incorporated with mineral filler demonstrated up to 182% increase in compressive strength and 351% increase in flexural strength. Thermal stability of these composite foams was also found to be enhanced on the incorporation of kaolinite clay filler with an increase in 5% weight loss temperature (T5%) from 192°C to 260°C. Furthermore, peak heat release rate (PHRR), total heat release (THR), smoke production rate (SPR), and total smoke release (TSR) were also found to decreased on the incorporation of mineral filler in the rigid polyurethane foam. So mineral fillers are ascertained as a potential filler to enhance the mechanical, thermal, and flame retardant behaviors of bio‐based rigid polyurethane foam composites.  相似文献   

7.
A trade-off dilemma exists for simultaneously improving the mechanical properties and flame resistance of flexible polyvinyl chloride (fPVC)/magnesium hydroxide (MH) composites. In this study, epoxy phosphate ester (EPE), a hydrophobic surface modifier of MH, was synthesized using a self-emulsification method. After modification, EPE was bonded to the surface of MH (MHEPE) without altering its morphology. The results of limiting oxygen index and cone calorimetry tests indicated that fPVC/MHEPE exhibited better flame retardancy and smoke suppression effects than did fPVC/MH. The peak of the heat release rate, total heat release, peak of the smoke production rate, and total smoke production of the fPVC/MHEPE composite were 206.0 kJ m−2, 45.90 MJ m−2, 0.0729 m2 s−1, and 9.88 m2, which were 8.64%, 14.00%, 27.61%, and 9.02% lower than those of the fPVC/MH composite, respectively. For the fPVC/MHEPE composite, a compact and continuous char residue formed, which could inhibit heat and flammable volatile migration between the matrix and burning zones. In the gas phase, the dilution effect of H2O vapor reduced the concentrations of O2 and flammable volatiles. The free-radical quenching effect of ·PO and ·PO2 also played a vital role in extinguishing flame and terminating combustion. Further, the introduction of EPE improved the tensile and impact strengths of the fPVC/MH composites because of the excellent interfacial compatibility between MHEPE and the fPVC matrix. This study provides a simple and workable solution for the trade-off dilemma, and the remarkable flame retardancy and mechanical properties of the fPVC/MHEPE composite render it a promising cable material.  相似文献   

8.
Flame retarded and smoke suppressed vinyl ester resin (VER) were prepared through ammonium polyphosphate (APP) coupled with different smoke suppressants. The flame retardancy of these composites was tested by the limiting oxygen index and UL-94 tests. The typical combustion parameters including heat release rate (HRR), peak of HRR (p-HRR), total heat release, smoke production rate, and total smoke production were detected using a cone calorimeter. The smoke suppressants CaCO3, ZnMoO4, Cu2O, and Fe2O3 show different effect on flame retardancy and smoke suppression of VER composites when they are coupled with APP, the synergistic action of APP and CaCO3 is more effective on decreasing the HRR and smoke release rate than several other smoke suppressants. This is attributed to the fact that CaCO3 could promote the formation of a dense carbon layer with high thermal stability and anti-oxidation property, which could act as an effective physical barrier. The flame retardant performances and mechanisms of APP and CaCO3 were evaluated and analyzed at length by thermogravimetric coupled with a Fourier transform infrared spectrometer (FTIR), scanning electron microscopy, FTIR, and X-ray diffraction. POLYM. ENG. SCI., 60: 314–322, 2019. © 2019 Society of Plastics Engineers  相似文献   

9.
In this work, the influences of 4ZnO·B2O3·H2O zinc borate (ZB) whisker based intumescent flame retardant (IFR) containing ammonium polyphosphate and dipentaerythritol on the mechanical, flame retardant and smoke suppression properties of polypropylene (PP) composites were characterized by the universal testing machine, UL-94, limiting oxygen index (LOI), and cone calorimeter tests, respectively. The results indicate that only 1 phr of ZB could effectively improve the LOI value and slow down the burning rate of PP composite. The peak heat release rate, average of HRR, total heat release, peak smoke production rate, and total smoke production values are all decreased from 413.8 kW/m2, 166.3 kW/m2, 82.3 MJ/m2, 0.0995 m2/s, and 17.9 m2 for PPc/20IFR composite to 267.8 kW/m2, 128.3 kW/m2, 66.8 MJ/m2, 0.0478 m2/s, and 12.6 m2 for PPc/20IFR/1ZB composite, respectively. The scanning electron microscopy images, energy dispersive spectrometry, and Raman spectra of char residue reveal that ZB is helpful to form a compact and graphitized intumescent char residue so that the heat diffusion and oxygen transmission are greatly hindered. The thermogravimetry analysis-fourier transform infrared spectroscopy (TGA-FTIR) results show that less combustible volatiles and more H2O vapor are generated with the appearance of ZB. Hence, the combustion mechanism in gas phase is suppressed.  相似文献   

10.
Phosphate ester compounds display good flame retardancy effect in epoxy resin systems. In this paper, several novel phosphate esters, used as curing agents for epoxy resins, were synthesized based on P2O5, phosphoric acid, and different types of alcohol. The structures of phosphate esters were characterized by 31P nuclear magnetic resonance (31P NMR). Then, a series of flame retardant epoxy composites were prepared by curing the epoxy resins (E-44) with the phosphate esters. The flame retardancy and thermal degradation behaviors of flame retardant epoxy composites were investigated by cone calorimeter test (CCT) and thermogravimetric analysis (TGA), respectively. The results of CCT indicated that phosphate esters can significantly decrease heat release rate, total heat release (THR), and smoke production rate. The sample cured by butyl phosphate ester from phosphorus pentoxide, phosphoric acid and butanol showed the best flame retardant performance among all samples. The TGA results showed that phosphate esters could enhance char residues of flame retardant epoxy composites when compared with those of a composite using T31 as a curing agent at high temperature. It may be concluded that good flame retardant properties of flame retardant epoxy composites are related to the formation of a protective phosphorus-rich char layer. These phosphate esters have a good future on flame retardant epoxy composites.  相似文献   

11.
壳聚糖/聚磷酸铵膨胀阻燃PP的阻燃及抑烟性能   总被引:1,自引:0,他引:1  
为了提高聚丙烯(PP)的阻燃和抑烟性能,将壳聚糖(CS)作为膨胀型阻燃剂的碳源、聚磷酸铵(APP)作为膨胀型阻燃剂的酸源和气源,在此基础上通过熔融共混的方法制备了PP/CS/APP复合材料。采用极限氧指数仪、锥形量热仪等仪器研究了PP/CS/APP复合材料的的抑烟性及阻燃性。研究结果表明:CS/APP添加量为30%时,复合材料的极限氧指数值最大可达28.1%;且复合材料在烟气释放总量、CO和CO_2排放上明显降低,抑烟性得到了提升;热释放速率峰值、平均热释放速率值、平均有效燃烧热值、总热释放量值降低,成炭率升高,PP/CS/APP复合材料更难点燃;火灾性能指数明显提高,阻燃性能得到了大幅度提升,火灾蔓延指数显著减小,同时火灾危险性也相应降低。  相似文献   

12.
A high-efficiency DOPO-based reactive flame retardant (DPE) with bi-hydroxyl was successfully synthesized via reacting DOPO with imine obtained from the condensation of ethanolamine and 1,4-phthalaldehyde, and used as co-curing agent to improve the fire safety of epoxy resin (EP). Its chemical structure was characterized by Fourier transform infrared (FTIR) spectra, 1H, 31P nuclear magnetic resonance (NMR) spectra and elemental analysis. The curing behavior, thermal properties, flame-retardant properties of EP/DPE systems were investigated. The results revealed that DPE slightly decreased the glass transition temperature (Tg), but accelerated the curing cross-linking reaction of EP. Furthermore, DPE decreased thermal degradation rate of epoxy matrix and promoted the formation of residual char at high temperature. After adding DPE, the flame retardant of epoxy thermosets was greatly improved. Especially, the thermoset modified with 5 wt% DPE achieved limiting oxygen index (LOI) value of 33.6% and V-0 rating in UL-94 test, demonstrating the highly efficient flame retardancy. While its peak heat release rate (PHRR), total heat release (THR) and total smoke production (TSP) were respectively decreased by 32.6%, 17.8%, and 13.9% compared with neat EP. Moreover, the research on flame retardant mechanism disclosed that DPE played dual flame-retardant effect in the gaseous and condensed phases.  相似文献   

13.
Traditional curing agents have only a single property, while traditional synthetic organic flame‐retardant hardeners often show poor tolerance to oxidants, strongly acidic or alkaline reagents, and organic solvents and have toxicity problems. Here, a novel and multifunctional flame‐retardant curing agent of the inorganic substrate multifunctional curing agent of the inorganic substrate (FCIN) was proposed first and successfully prepared, and then an intrinsically flame‐retardant epoxy resin (EP) was prepared by covalently incorporating FCIN nanoparticles (FCINs) into the EP. The curing behavior of the FCINs was investigated, showing that FCIN/EP expresses a higher global activation energy than tetraethylenepentamine (TEPA)/EP and that the FCINs had strong interfacial adhesion to the EP matrix. Additionally, the FCINs were well dispersed and provided a remarkable improvement in mechanical and flame‐retardant properties of the intrinsically flame‐retardant EP. With the incorporation of 9 wt % FCINs into the EP, dramatic enhancements in the strength, modulus under bending, and toughness (~36%, ~109%, and ~586%, respectively) were observed, along with 85.2%, 46.4%, 98.3%, and 77.26% decreases in the peak heat release rate, total heat release, smoke production rate peak, and total smoke production, respectively, with respect to that of TEPA/EP. The mechanisms of its flame‐retardant, smoke‐suppression, and failure behaviors were investigated. The development of this unconventional, multifunctional flame‐retardant curing agent based on an inorganic substrate showed promise for enabling the preparation of a variety of new high‐performance materials (such as intrinsically flame‐retardant EP and functional modified polyesters). © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46410.  相似文献   

14.
The synergistic effects of activated carbon (AC) and molybdenum oxide (MoO3) in improving the flame retardancy of poly(vinyl chloride) (PVC) were investigated. The effects of AC, MoO3 and their mixture with a mass ratio of 1:1 on the flame retardancy and smoke suppression properties of PVC were studied using the limiting oxygen index and cone calorimeter tests. It was found that the flame retardancy of the relatively cheaper AC was slightly weaker than that of MoO3. In addition, the incorporation of AC and MoO3 greatly reduced the total heat release and improved smoke suppressant property of PVC composites. When the total content of AC and MoO3 was 10 phr, PVC/AC/MoO3 had the lowest peak heat release rate and peak smoke production rate values of 173.80 kW m?2 and 0.1472 m2 s?1, which represented reductions of 47.3 and 59.9%, respectively, compared with those of PVC. Furthermore, thermogravimetric analysis and gel content tests were used to analyze the flame retardant mechanism of AC and MoO3, with results showing that AC could promote early crosslinking in PVC. Char residue left after heating at 500 °C was analyzed using scanning electron microscopy and Raman spectroscopy, and the results showed that MoO3 produced the most compact char, with the smallest and most organized carbonaceous microstructures. © 2017 Society of Chemical Industry  相似文献   

15.
Abstract

Flame retardant ethylene vinyl acetate (EVA) composites were prepared based on different contents of hollow glass beads (HGBs) and aluminium hydroxide (ATH) in this paper, and the flame retardant properties were studied using limiting oxygen index, UL-94 test and cone calorimeter test respectively. The results showed that EVA-4 with 1·0 wt-%HGBs has the lowest heat release rate, total heat release and smoke production rate among all samples, and HGBs could promote to form a compact char layer on the surface of the sample. It indicates that there is an obvious synergistic flame retardant effect between HGBs and ATH in this composite.  相似文献   

16.
Wheat straw (WS) has numerous advantages compared with traditional bioadditives such as starch and lignin. So in this work, based on WS and silica microencapsulated ammonium polyphosphate, flame retardant polypropylene/wheat straw (WSP) composites were prepared by melted blend method. Flame retardant and thermal properties of WSP composites have been investigated. The results of cone calorimeter show that peaks of heat release rate and total heat release of the flame retardant WSP composite decrease substantially compared with those of pure polypropylene. The peak of heat release rate value of the flame retardant WSP composite decreases from 1290.5 to 247.9 kW/m2, and the total heat release value decreases from 119.4 to 46.3 MJ/m2. Meanwhile, thermal degradation and gas products of the flame retardant WSP composite were monitored by thermogravimetric analysis and thermogravimetric analysis‐infrared spectrometry. The result of thermal analysis shows that the flame retardant WSP composite has a high thermal stability and has a 30.0 wt% residual char at 600°C. From this work, we hope to provide a method to prepare flame retardant polymer composites with a biodegradable natural material‐WS.  相似文献   

17.
针对聚磷酸铵(APP)耐水性不足、与聚丙烯(PP)等高分子材料相容性差等问题,采用甲醛-三聚氰胺(蜜胺树脂)和环氧树脂双层包覆了APP(EM-APP),采用红外、扫描电镜、热重分析、溶解度测试等方式表征了包覆效果;采用水平垂直燃烧、氧指数仪和锥形量热仪、热重-红外联用等设备考察了包覆APP用于阻燃PP的效果,探讨了阻燃机理。结果表明:包覆操作不但有效提高了APP的耐水性,且将具有成炭功能的包覆层引入到APP表面;EM-APP相较APP,800℃时残炭量提高14.2%,在聚丙烯中加入同样质量份时,前者具有更高的阻燃效率,热释放速率、总热释放量、烟释放速率和总烟释放量都明显降低;包覆改善了APP与PP的相容性;燃烧过程中包覆层起到了协同成炭的作用。  相似文献   

18.
Previously, it was reported that epoxy resin (EP) filled with ammonium polyphosphate (APP) and copper (I) oxide (Cu2O) at a mass ratio of 8/2 (APP8-Cu2O2) as a self-intumescent system demonstrated promising fire retardancy. To further improve the flame retardant efficiency, the possibility of expandable graphite (EG) as an effective synergist for the self-intumescent EP system was revealed by limiting oxygen index (LOI) test. The results showed that the incorporation of EG increased the LOI value of EP/APP8-Cu2O2 obviously. The highest LOI value was obtained at the EG/APP8-Cu2O2 mass ratio of 3/7, indicating the optimal synergistic effect being achieved. Furthermore, UL-94 test results showed that the excellent synergistic effect resulted in the addition of 13 wt% EG/APP8-Cu2O2 of 3/7 not only endowed EP a relatively high LOI value of 34.3%, but also made it pass UL-94 V-0 rating. Moreover, the main fire hazard parameters obtained from cone calorimeter tests, such as peak heat release rate, total smoke production, and peak CO production were reduced 40.3%, 30.3%, and 46.2%, respectively by the combination effect of EG/APP8-Cu2O2 with mass ratio of 3/7, suggesting the excellent improvement in the fire safety of EP significantly. Finally, a possible action mode, which would be beneficial for developing other flame retardant polymers with high fire safety, was proposed.  相似文献   

19.
An eco-friendly flame retardant unsaturated polyester resin (UPR) material was prepared by combination organic magnesium hydroxide (OMH) and expandable graphite (EG). Different from direct addition of magnesium hydroxide (MH) in UPR matrix-like traditional method, OMH as a reactive monomer participates in the polycondensation reaction of UPR was more effective in improving the compatibility of flame retardant with matrix. Interestingly, the flame retardant UPR composites exhibited a more satisfactory flame retardant effect when a certain amount of 8 wt % EG was added into UPR/OMH matrix because of the synergistic effect between OMH and EG, resulted in the limited oxygen index from 21.7 to 28.5% and UL-94 test passed V-0 rating. Moreover, the peak heat release rate, total heat release, and smoke production rate of flame retardant UPR composites significantly reduced. The excellent flame retardancy was due to the formation of a dense and continuous carbon layer in the later stages of combustion. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 47881.  相似文献   

20.
A series of flame‐retardant rigid polyurethane foams (RPUFs) containing dimethyl methylphosphonate (DMMP) and expandable graphite (EG) were prepared by box‐foaming. The RPUFs were characterized by thermogravimetric analysis (TGA), the limiting oxygen index (LOI), cone calorimeter, and scanning electron microscope (SEM). The decomposition process of DMMP was investigated by Pyrolysis‐Gas Chromatography/Mass Spectroscopy (Py‐GC/MS). Accordingly, their flame retardant behaviors and mechanism were also discussed. The results show that the DMMP/EG system can linearly enhance the LOI value from 19.2% of the pure RPUF to 33.0% of RPUFs containing 16 wt% flame retardant. In addition, the DMMP/EG system also remarkably increases yields of the residual char and drastically decreases the peak value of heat release rate (PHRR), heat release rate (HRR), total heat release (THR), total smoke release (TSR), and the yields of CO (COY). In the flame retardant RPUFs, when the matrix is ignited, the flame retardant DMMP should be decomposed to gaseous PO2 fragments, which can inhibit free radical chain reaction of flammable alkyl free radical from the decomposed matrix; whereas the flame retardant EG can rapidly expand and form loose and worm‐like expanding graphite char layer accordingly, which can hinder the heat transmission to the inner matrix and reduce decomposing velocity of matrix. After the combination of the two flame retardant effects, the DMMP/EG flame retardant system provides the matrix with better flame retardant effects than one of them does. Namely, it shows excellent gas‐condensed bi‐phase synergistic effect. POLYM. COMPOS., 35:301–309, 2014. © 2013 Society of Plastics Engineers  相似文献   

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