Workability and strength of lignite bottom ash geopolymer mortar

In this paper, the waste lignite bottom ash from power station was used as a source material for making geopolymer. Sodium silicate and sodium hydroxide (NaOH) were used as liquid for the mixture and heat curing was used to activate the geopolymerization. The fineness of bottom ash, the liquid alkaline/ash ratio, the sodium silicate/NaOH ratio and the NaOH concentration were studied. The effects of the additions of water, NaOH and napthalene-based superplasticizer on the workability and strength of the geopolymer mortar were also studied. Relatively high strength geopolymer mortars of 24.0–58.0 MPa were obtained with the use of ground bottom ash with 3% retained on sieve no. 325 and mean particle size of 15.7 μm, using liquid alkaline/ash ratios of 0.429–0.709, the sodium silicate/NaOH ratios of 0.67–1.5 and 7.5–12.5 M NaOH. The incorporation of water improved the workability of geopolymer mortar more effectively than the use of napthalene-based superplasticizer with similar slight reduction in strengths. The addition of NaOH solution slightly improves the workability of the mix while maintaining the strength of the geopolymer mortars.     

Resistance to acid and sulfate solutions of microwave-assisted high calcium fly ash geopolymer

In this paper, 90-W microwave radiation for 5 min plus a shortened heat curing period was applied to cure the fresh geopolymer paste. Results showed that microwave radiation contributed to the dissolution of fly ash in the alkaline solution. Numerous gel formations were observed in microscopic scale. This resulted in a dense composite and strong bonding between the fly ash and the geopolymer matrix leading to high strength gain compared to those of the control pastes cured at 65 °C for 24 h. In addition, resistances to the sulfuric acid and sulfate attacks of the microwave geopolymer were superior to that of the control as indicated by the relatively low strength loss. The microwave radiation also helped the geopolymer attaining thermal stability as the dense matrices were obtained.     

Workability and strength behaviour of concrete with cold-bonded fly ash aggregate

This paper discusses the development of empirical models for workability and compressive strength of cold-bonded fly ash aggregate concrete in terms of mixture proportioning variables such as cement content, water content and volume fraction of cold-bonded aggregate through statistically designed experiments based on Response Surface Methodology. Factor level of cement is taken from 250 to 450 kg/m³ to introduce weak as well as strong matrix phase in the concrete. Apart from water content, workability of concrete is highly influenced by main and interaction effect of volume fraction of cold-bonded aggregate in the composition. Response surface indicate that increase in cement content causes to change the predominant failure mode from mortar failure to aggregate fracture and concrete strength decreases with increase in volume fraction of aggregate at higher cement contents. The models developed have been found useful in arriving typical relationship to establish a mixture proportioning methodology for cold-bonded fly ash aggregate concrete.     

Compressive strength and microstructural characteristics of class C fly ash geopolymer

Geopolymers prepared from a class C fly ash (CFA) and a mixed alkali activator of sodium hydroxide and sodium silicate solution were investigated. A high compressive strength was obtained when the modulus of the activator viz., molar ratio of SiO₂/Na₂O was 1.5, and the proper content of this activator as evaluated by the mass proportion of Na₂O to CFA was 10%. The compressive strength of these samples was 63.4 MPa when they were cured at 75 °C for 8 h followed by curing at 23 °C for 28 d. In FTIR spectroscopy, the main peaks at 1036 and 1400 cm^?1 have been attributed to asymmetric stretching of Al–O/Si–O bonds, while those at 747 cm^?1 are due to the Si–O–Si/Si–O–Al bending band. The main geopolymeric gel and calcium silicate hydrate (C–S–H) gel co-exist and bond some remaining unreacted CFA spheres as observed in XRD and SEM–EXDA. The presence of gismondine (zeolite) was also observed in the XRD pattern.     

A novel water permeable geopolymer with high strength and high permeability coefficient derived from fly ash,slag and metakaolin

In this work, a new water permeable geopolymer with high strength and high water permeability coefficient based on fly ash-slag-metakaolin was proposed. The experimental results show that fresh geopolymer composite exhibits dry characteristic and porous structure. The void ratio is 27.6% and the permeability coefficient reaches 1.70 cm/s. The compressive strength and flexural strength reach about 30 MPa and 6.2 MPa, respectively at 1 day and reach as high as 49 MPa and 11.3 MPa at 28 days of curing, respectively. After 100 freeze-thaw cycles, the terminal remaining mass is still larger than 80% along with internal damages and deteriorations on geopolymer paste coating. The dense microstructure of geopolymer matrix and interfacial transition zone indicates the high compressive strength, flexural strength and high freeze-thaw resistance of water permeable geopolymer.     

Influence of curing conditions on properties of high calcium fly ash geopolymer containing Portland cement as additive

This paper investigated the mechanical properties and microstructure of high calcium fly ash geopolymer containing ordinary Portland cement (OPC) as additive with different curing conditions. Fly ash (FA) was replaced with OPC at dosages of 0%, 5%, 10%, and 15% by weight of binders. Setting time and microstructure of geopolymer pastes, and flow, compressive strength, porosity and water absorption of geopolymer mortars were studied. Three curing methods viz., vapour-proof membrane curing, wet curing and temperature curing were used. The results showed that the use of OPC as additive improved the properties of high calcium fly ash geopolymer. The strength increased due to the formation of additional C–S–H and C–A–S–H gel. Curing methods also significantly affected the properties of geopolymers with OPC. Vapour-proof membrane curing and water curing resulted in additional OPC hydration and led to higher compressive strength. The temperature curing resulted in a high early compressive strength development.     

Creep and drying shrinkage of a blended slag and low calcium fly ash geopolymer Concrete

The main purpose of this research is to study the time dependent behaviour of a geopolymer concrete. The geopolymer binder is composed of 85.2 % of low calcium fly ash and only 14.8 % of ground granulated blast furnace slag. Both drying shrinkage and creep are studied. In addition, different curing conditions at elevated temperature were used. All experimental results were compared to predictions made using the Eurocode 2. The curing regime plays an important role in the magnitude and development of both creep and drying shrinkage of class F fly ash based geopolymer concrete. A minimum of 3 days at 40 °C or 1 day at 80 °C is required to obtain final drying shrinkage strains similar to or less than those adopted by Eurocode 2 for ordinary Portland cement (OPC) concrete. Creep strains were similar or less than those predicted by Eurocode 2 for OPC concrete when the geopolymer concrete was cured for 3 days at 40 °C. After 7 days at 80 °C, creep strains became negligible.     

Use of OPC to improve setting and early strength properties of low calcium fly ash geopolymer concrete cured at room temperature

Most previous works on fly ash based geopolymer concrete focused on concretes subjected to heat curing. Development of geopolymer concrete that can set and harden at normal temperature will widen its application beyond precast concrete. This paper has focused on a study of fly ash based geopolymer concrete suitable for ambient curing condition. A small proportion of ordinary Portland cement (OPC) was added with low calcium fly ash to accelerate the curing of geopolymer concrete instead of using elevated heat. Samples were cured in room environment (about 23 °C and RH 65 ± 10%) until tested. Inclusion of OPC as little as 5% of total binder reduced the setting time to acceptable ranges and caused slight decrease of workability. The early-age compressive strength improved significantly with higher strength at the age of 28 days. Geopolymer microstructure showed considerable portion of calcium-rich aluminosilicate gel resulting from the addition of OPC.     

Properties of geopolymer with seeded fly ash and rice husk bark ash

In the present work, compressive strength of inorganic polymers (geopolymers) produced of seeded fly ash and rice husk bark ash has been investigated. Different specimens made from a mixture of fly ash and rice husk bark ash in fine and coarse form were subjected to compressive strength tests at 7 and 28 days of curing. The curing regime was different: one set of the specimens were cured at room temperature until reaching to 7 and 28 days and the other sets were oven cured for 36 h at the range of 40-90 °C and then cured at room temperature until 7 and 28 days. The results indicate that in both 7 and 28 days regimes, the highest strengths are related to the specimens by SiO₂/Al₂O₃ ratio equals 2.99 cured at 80 °C. For these specimens, those contained finer fly ash particles show more compressive strength. Thermogravimetric analysis and Fourier transform infrared spectroscopy both also are in agreement with the obtained results from compressive strength tests. In addition, SEM micrographs of the specimens show that the finer the particle size of the utilized ashes, the denser the microstructure which confirms the results obtained by the strength tests.     

Compressive strength and microstructure of fly ash based geopolymer blended with silica fume under thermal cycle

This work aims to reveal the effects of silica fume on properties of fly ash based geopolymer under thermal cycles. Geopolymer specimens were prepared by alkali activation of fly ash, which was partially replaced by silica fume at levels ranging from 0% to 30% with an interval of 10%, by mass. Microstructure, residual strength and mass loss of fly ash based geopolymer blended with silica fume before and after exposed to 7, 28 and 56 heat-cooling thermal cycles at different target temperatures of 200 °C, 400 °C and 800 °C were assessed and compared. The experimental results reveal that silica fume addition enhances strength development in geopolymer. Under thermal cycles, the compressive strength of geopolymer decreases, and the compressive strength loss, as well as the mass loss, increases with increasing target temperature. The strength loss is the same regardless of silica fume content after thermal cycles. Microstructure analysis uncovers that pore structure of geopolymer degrades after thermal cycles. The pores of geopolymer are refined by the addition of silica fume. The incorporation of silica fume optimizes the microstructure and improves the thermal resistance of geopolymer. Silica fume increases the strength of the geopolymer and even though the strength loss is the same, the strength after heat cycle exposure is still good.     

Role of microwave radiation in curing the fly ash geopolymer

Fly ash geopolymer requires rather long heat curing to obtain reasonable strength development at an early age. However, the long heat curing period limits the application of the fly ash geopolymer. High strength development and a reduction in heat curing duration have been considered for energy saving. Therefore, this research proposed a process using 90-W microwave radiation for 5 min followed by conventional heat curing for high-calcium fly ash geopolymer. Results showed that the compressive strengths of geopolymer with microwave radiation followed by conventional heat curing were comparable to those of the control cured at 65 °C for 24 h. Microwave radiation gave the enhanced densification. In addition, SEM images showed that the gels formed on the fly ash particles owing to the promoted dissolution of amorphous phases from fly ash. This method accelerated the geopolymerization and gave the high compressive strength comparable to the conventional curing.     

Fracture behaviour of heat cured fly ash based geopolymer concrete

Use of fly ash based geopolymer as an alternative binder can help reduce CO₂ emission of concrete. The binder of geopolymer concrete (GPC) is different from that of ordinary Portland cement (OPC) concrete. Thus, it is necessary to study the effects of the geopolymer binder on the behaviour of concrete. In this study, the effect of the geopolymer binder on fracture characteristics of concrete has been investigated by three point bending test of RILEM TC 50 – FMC type notched beam specimens. The peak load was generally higher in the GPC specimens than the OPC concrete specimens of similar compressive strength. The failure modes of the GPC specimens were found to be more brittle with relatively smooth fracture planes as compared to the OPC concrete specimens. The post-peak parts of the load–deflection curves of GPC specimens were steeper than that of OPC concrete specimens. Fracture energy calculated by the work of fracture method was found to be similar in both types of concrete. Available equations for fracture energy of OPC concrete yielded conservative estimations of fracture energy of GPC. The critical stress intensity factor of GPC was found to be higher than that of OPC concrete. The different fracture behaviour of GPC is mainly because of its higher tensile strength and bond strength than OPC concrete of the same compressive strength.     

Stabilisation of clayey soils with high calcium fly ash and cement

The effectiveness of using high calcium fly ash and cement in stabilising fine-grained clayey soils (CL,CH) was investigated in the laboratory. Strength tests in uniaxial compression, in indirect (splitting) tension and flexure were carried out on samples to which various percentages of fly ash and cement had been added. Modulus of elasticity was determined at 90 days with different types of load application and 90-day soaked CBR values are also reported. Pavement structures incorporating subgrades improved by in situ stabilisation with fly ash and cement were analyzed for construction traffic and for operating traffic. These pavements are compared with conventional flexible pavements without improved subgrades and the results clearly show the technical benefits of stabilising clayey soils with fly ash and cement. In addition TG–SDTA and XRD tests were carried out on certain samples in order to study the hydraulic compounds, which were formed.     

Behavior of high strength fly ash concrete columns under fire conditions

Fly ash concrete is finding increasing applications in construction; however there is lack of data on fire performance of fly ash concrete structural members. This paper presents results from fire resistance tests on fly ash concrete columns. Data generated from tests on high strength fly ash concrete columns is compared with those of conventional high strength concrete (HSC) columns. The effect of concrete type, fire exposure scenario, fly ash, and fibers in concrete mix on fire performance of fly ash concrete columns is discussed. Results from fire resistance tests show that fly ash concrete columns exhibit almost similar fire resistance to that of conventional HSC columns. Further, the addition of polypropylene fibers mitigates fire induced spalling in high strength fly ash concrete columns.     

Effect of fly ash preliminary calcination on the properties of geopolymer

The influence of preliminary calcination of fly ashes on the geopolymerisation process has been studied. Preliminary calcination at 500 and 800 degrees C causes decarbonation of the fly ash while it also leads to a decrease of the amorphous content of the fly ashes from 60 to 57%. Geopolymer prepared using raw fly ash exhibited a compressive strength 55.7(9.2)MPa, while for 500 and 800 degrees C calcined samples it reduced to 54(5.8) and 44.4(5.4)MPa, respectively. The decrease in compressive strength of the geopolymers is discussed in terms of partial surface crystallisation of the fly ash particles. Reactivity of the fly ash also has been correlated with the shrinkage rate and presence of efflorescence on the surface of geopolymers.     

Relation between abrasion resistance and flexural strength of high volume fly ash concrete

In this paper, abrasion of high volume fly ash (HVFA) concretes made with 50% and 70% of cement replacement with fly ash was assessed in terms of its relation to flexural tensile strength. Comparisons were made between normal Portland cement (NPC) concrete and fly ash concrete. Comparisons were also made between fly ash concretes. Investigation results have shown that the abrasion resistance increased as flexural tensile strength increased. Analysis of the results showed that, for concrete with tensile strength of greater than 4–5 MPa, the abrasion resistance of HVFA concrete with 70% replacement with cement was found to be higher than that of counterpart control NPC concrete and concrete made with 50% fly ash. The comparison between the relation of abrasion to compressive strength and abrasion to flexural tensile strength made in terms of R² of the linear regression showed that a stronger relation existed between abrasion and flexural tensile strength than that of abrasion to compressive strength of the concrete studied.

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Résumé L'étude a pour but d'estimer la relation entre la résistance à l'usure avec la résistance à la traction en flexion des bétons contenant de 50% et 70% de cendres volantes. On a comparé le béton pur au béton contenant des cendres volantes. Des comparaisons ont été faites également entre les différents bétons contenant des cendres volantes. Les resultats de la recherche ont montré que la résistance à l'usure augmente à mesure que la résistance à la traction en flexion de 4∼5 MPa ont une résistance à l'usure plus grande s'ils contienneint 70% de cendres volantes que s'ils étaient purs ou contenaient 50% de cendres volantes. La comparaison entre les relation de la résistance à l'usure en compression et de la résistance à l'usure en traction a été établie en termes de R² de la régression linéaire. On a prouvé qu'une relation plus forte a été obtenue entre la résistance à l'usure et la résistance à la traction en flexion par rapport à la résistance à l'usure en compression du béton étudié.

     

Bond strength of reinforcing steel embedded in fly ash-based geopolymer concrete

Geopolymer concrete (GPC) is an emerging construction material that uses a by-product material such as fly ash as a complete substitute for cement. This paper evaluates the bond strength of fly ash based geopolymer concrete with reinforcing steel. Pull-out test in accordance with the ASTM A944 Standard was carried out on 24 geopolymer concrete and 24 ordinary Portland cement (OPC) concrete beam-end specimens, and the bond strengths of the two types of concrete were compared. The compressive strength of geopolymer concrete varied from 25 to 39 MPa. The other test parameters were concrete cover and bar diameter. The reinforcing steel was 20 mm and 24 mm diameter 500 MPa steel deformed bars. The concrete cover to bar diameter ratio varied from 1.71 to 3.62. Failure occurred with the splitting of concrete in the region bonded with the steel bar, in both geopolymer and OPC concrete specimens. Comparison of the test results shows that geopolymer concrete has higher bond strength than OPC concrete. This is because of the higher splitting tensile strength of geopolymer concrete than of OPC concrete of the same compressive strength. A comparison between the splitting tensile strengths of OPC and geopolymer concrete of compressive strengths ranging from 25 to 89 MPa shows that geopolymer concrete has higher splitting tensile strength than OPC concrete. This suggests that the existing analytical expressions for bond strength of OPC concrete can be conservatively used for calculation of bond strength of geopolymer concrete with reinforcing steel.     

Fire-resistant geopolymer bricks synthesized from high-calcium fly ash with outdoor heat exposure

This research proposed an alternative utilization of high-calcium fly ash to produce geopolymer bricks for fire-resistant applications. Outdoor heat exposure (OHE) was applied to cure geopolymer mortar. The temperature was up to 40 °C. Geopolymer brick was created with a 30-day compressive strength of 47 MPa via OHE curing for 3 days. The brick experienced a low weight loss after the firing test, which indicated its fire-resistant property. For the flame test, the maximum temperature on the opposite side of the brick from the flame was lower than 380 °C, with no observable cracks, complying with the fire-test requirement. Therefore, high-calcium fly ash geopolymer cured with OHE is suitable for use as a fire-resistant material. In addition, outdoor heat exposure is a promising renewable means to cure geopolymer.     

Characterisation of class F fly ash geopolymer pastes immersed in acid and alkaline solutions

Acid and alkaline resistance of class F fly ash based geopolymer pastes has been investigated. As prepared geopolymers showed high solubility in both strong alkali and acid solutions. Calcination of the fly ash based geopolymers at 600 °C resulted in a decrease of amorphous component from 63.4 to 61.6 wt.%. However, the solubility of the Al, Si and Fe ions in 14 M NaOH and 18% HCl after 5 days immersion decreased from 1.3 to 16-fold in comparison to as prepared geopolymer samples. Calcination of the geopolymers also resulted in a 30% reduction in compressive strength. Acid and alkali resistance of the geopolymers investigated strongly depends on mineralogical composition change of the calcined geopolymer. Partial crystallisation of non-reacted fly ash particles in the geopolymer decreases its solubility in acid and alkali solutions.