Experimental Characterization and Optimization of Hybrid FRP/RC Bridge Superstructure System

An experimental investigation was performed to assess the performance of a hybrid fiber-reinforced polymer/reinforced concrete bridge system. The full-scale laboratory specimen was representative of an 813?mm (32?in.) wide strip of a completed bridge in San Patricio County, Tex. The specimen was first subjected to static loading prior to casting the reinforced concrete deck. Displacement, strain, and acoustic emission were recorded. After completion of the nondestructive static loading a reinforced concrete deck was cast in the laboratory to represent one unit of the completed bridge. Load was statically applied with several increased load cycles until failure occurred at a load level exceeding 18 times the calculated design load. The results of the static testing indicated that the original design of the hybrid bridge was very conservative. An optimized design of the hybrid bridge was then derived. The static load testing program and the resulting optimized design are described.     

Durability of GFRP Bars’ Bond to Concrete under Different Loading and Environmental Conditions

In the last decade, noncorrodible fiber-reinforced polymer (FRP) reinforcing bars have been increasingly used as the main reinforcement for concrete structures in harsh environments. Also, owing to their lower cost compared with other types of FRP bars, glass-FRP (GFRP) bars are more attractive to the construction industry, especially for implementation in bridge deck slabs. In North America, bridge deck slabs are exposed to severe environmental conditions, such as freeze-thaw action, in addition to traffic fatigue loads. Although the bond strength of GFRP bars has been proved to be satisfactory, their durability performance under the dual effects of fatigue-type loading and freeze-thaw action is still not well understood. Few experimental test data are available on the bond characteristics of FRP bars in concrete elements under different loading and environmental conditions. This research investigates the individual and combined effects of freeze-thaw cycles along with sustained axial load and fatigue loading on the bond characteristics of GFRP bars embedded in concrete. An FRP-reinforced concrete specimen was developed to apply axial-tension fatigue or sustained loads to GFRP bars within a concrete environment. A total of thirty-six test specimens was constructed and tested. The test parameters included bar diameter, concrete cover thickness, loading scheme, and environmental conditioning. After conditioning, each specimen was sectioned into two halves for pullout testing. Test results showed that fatigue load cycles resulted in approximately 50% loss in the bond strength of sand-coated GFRP bars to concrete, while freeze-thaw cycles enhanced their bond to concrete by approximately 40%. Larger concrete covers were found more important in cases of larger bar sizes simultaneously subjected to fatigue load and freeze-thaw cycles.     

Static and Fatigue Testing of Hybrid Fiber-Reinforced Polymer-Concrete Bridge Superstructure

This paper presents the experimental results from static and fatigue testing on a scale model of a hybrid fiber-reinforced polymer (FRP)–concrete bridge superstructure. The hybrid superstructure was designed as a simply-supported single span bridge with a span of 18.3 m. Three trapezoidal glass fiber-reinforced polymer (GFRP) box sections are bonded together to make up a one-lane superstructure, and a layer of concrete is placed in the compression side of those sections. This new design was proposed in order to reduce the initial costs and to increase the stiffness of GFRP composite structures. Static test results showed that the bridge model meets the stiffness requirement and has significant reserve strength. The bridge model was also subjected to two million load cycles to investigate its fatigue characteristics. The fatigue testing revealed that the structural system exhibits insignificant stiffness degradation.     

Experimental Analysis of Crack Growth in GFRP Reinforced Concrete

For decades, bridge slabs have been troubled by the corrosion of steel reinforcement. The unique corrosion resistance of glass fiber-reinforced polymer (GFRP) bars makes them a promising alternative to steel bars. Experiments have been conducted to investigate the bond performance of GFRP reinforced concrete under constant amplitude cyclic fatigue loading. Each specimen was an identical length beam with a single GFRP bar at the bottom, intended to simulate a transverse strip of a typical bridge deck slab. The crack growth was monitored for specimens of different widths, simulating different transverse reinforcement spacings. Up to 2?million?cycles of cyclic loads were applied at 100% typical service load levels. No fatigue failure was encountered in the testing. The effects of moderate overloads were also investigated.     

Fatigue of Diagonally Cracked RC Girders Repaired with CFRP

Fiber-reinforced polymers (FRP) are becoming more widely used for repair and strengthening of conventionally reinforced concrete (RC) bridge members. Once repaired, the member may be exposed to millions of load cycles during its service life. The anticipated life of FRP repairs for shear strengthening of bridge members under repeated service loads is uncertain. Field and laboratory tests of FRP-repaired RC deck girders were performed to evaluate high-cycle fatigue behavior. An in-service 1950s vintage RC deck-girder bridge repaired with externally bonded carbon fiber laminates for shear strengthening was inspected and instrumented, and FRP strain data were collected under ambient traffic conditions. In addition, three full-size girder specimens repaired with bonded carbon fiber laminate for shear strengthening were tested in the laboratory under repeated loads and compared with two unfatigued specimens. Results indicated relatively small in situ FRP strains, laboratory fatigue loading produced localized debonding along the FRP termination locations at the stem-deck interface, and the fatigue loading did not significantly alter the ultimate shear capacity of the specimens.     

Fatigue Behavior of a Steel-Free FRP–Concrete Modular Bridge Deck System

This paper presents results of an evaluation of the fatigue performance of a novel steel-free fiber-reinforced polymer (FRP)–concrete modular bridge deck system consisting of wet layup FRP–concrete deck panels which serve as both formwork and flexural reinforcement for the steel-free concrete slab cast on top. A two-span continuous deck specimen was subjected to a total of 2.36 million cycles of load simulating an AASHTO HS20 design truck with impact at low and high magnitudes. Quasistatic load tests were conducted both before initiation of fatigue cycling and after predetermined numbers of cycles to evaluate the system response. No significant stiffness degradation was observed during the first 2 million cycles of fatigue service load. A level of degradation was observed during subsequent testing at higher magnitudes of fatigue load. A fairly elastic and stable response was obtained from the system under fatigue service load with little residual displacement. The system satisfied both strength and serviceability limit states with respect to the code requirements for crack width and deflection.     

Field Static Load Test on Kao-Ping-Hsi Cable-Stayed Bridge

Field load testing is an effective method for understanding the behavior and fundamental characteristics of a cable-stayed bridge. This paper presents the results of field static load tests on the Kao-Ping-Hsi cable-stayed bridge, the longest cable-stayed bridge in Taiwan, before it was open to traffic. A total of 40 loading cases, including the unit and distributed bending and torsion loading effects, were conducted to investigate the bridge behavior. The atmospheric temperature effect on the variations of the main girder deflections was also monitored. The results of static load testing include the main girder deflections, the flexural strains of the prestressed concrete girder, and the variations of the cable forces. A three-dimensional finite-element model was developed. The results show that the bridge under the planned load test conditions has linear superposition characteristics and the analytical model shows a very good agreement with the bridge responses. Further discussion of deflection and cable forces of the design specifications for a cable-stayed bridge is also presented.     

The fatigue of pseudoelastic single crystals of α-CuAINi

The fatigue life of single crystal α-CuAINi has been studied on pseudoelastic cyclic loading. In general the fatigue life was quite poor with most specimens having less than 3000 cycles to failure. The fatigue life decreased significantly with increasing stress level. However, the fatigue failure was due primarily to stress-induced martensite formation, since if the stress level on cycling was not sufficient to form martensite, the specimen did not fail. The fatigue life appeared to be largely independent of percent strain, crystal orientation and environment of testing. Surface preparation, however, was very important with an electropolished specimen having a much longer life than an abraded one. Fatigue cracks grew only in the final few hundred cycles of the life of the specimen. Cracks initially grew in the direction of growth of the stress-induced martensite, approximately at 45 deg to the tensile axis. Final failure was due to brittle fracture caused by stress concentration at the tip of the fatigue crack, the α-CuAlNi being very brittle. Scanning electron micrographs of the fracture showed no fatigue striations but rather river markings spreading out from the point of nucleation of the fatigue crack, characteristic of a brittle material.     

Fatigue and Strength Evaluation of Two Glass Fiber-Reinforced Polymer Bridge Decks

The use of glass fiber-reinforced polymer (GFRP) bridge decks is appealing for applications where minimizing dead load is critical. This paper describes fatigue and strength testing of two types of GFRP decks being considered for use in the retrofit of an aging steel arch bridge in Snohomish County, Washington, where a roadway expansion is necessary and it is desirable to minimize the improvements to the arch superstructure. Each test used a setup designed to be as close as practicable to what will be the in situ conditions for the deck, which included a 2% cross slope for drainage. The fatigue testing consisted of a single 116 kN (26 kip) load applied for 2 million cycles, which corresponds to an AASHTO HS-25 truck with a 30% impact factor, and the strength testing consisted of multiple runs of a monotonically applied minimum load of 347 kN (78 kips). Results from the fatigue testing indicated a degradation of the stiffness of both deck types; however, the degradation was limited to less than 12% over the duration of loading. Further, the results showed both deck types accumulated permanent deck displacement during fatigue loading and one deck type used a detail with poor fatigue performance. That detail detrimentally impacted the overall deck performance and caused large permanent deck deformations. It was also found that degradation of composite behavior between the deck and girders occurs during fatigue loading and should be included in design.     

Fatigue Performance of CFRP Strengthened RC Beams under Environmental Conditioning and Sustained Load

Carbon fiber-reinforced polymers (CFRPs) have become increasingly important in recent years in bridge rehabilitation. Significant research has been done on the static behavior of CFRP-strengthened reinforced concrete (RC) structures; however, the fatigue behavior of such structures with interface defects subjected to harsh environmental conditions still needs to be investigated. Hence, an experimental program has been carried out to investigate the fatigue behavior, under a load range, which generates service load stress levels, of RC beams strengthened with CFRP fabrics. The effect of aggressive environments was studied by subjecting the test members to freeze–thaw, extreme temperature, ultraviolet light exposure, and relative humidity cycles. All beams survived 2 million fatigue cycles without showing significant bond degradation between composite and substrate. However, significant flexural stiffness degradation was observed in the conditioned specimens. The presence of defects also affected specimen stiffness; however, limited growth in defect size was observed due to fatigue cycling.     

Critical Evaluation of Strain Measurements in Glass Fiber-Reinforced Polymer Bridge Decks

An experimental study of principal strains and deflections of glass fiber-reinforced polymer (GFRP) composite bridge deck systems is presented. The experimental results are shown to correlate well with those of an analytical model. While transverse strains and vertical deflections are observed to be consistent, repeatable, and predictable, longitudinal strains exhibit exceptional sensitivity to both strain sensor and applied load location. Large, reversing strain gradients are observed in the longitudinal direction of the bridge deck. GFRP deck system geometry, connectivity, material properties, and manufacturing imperfections coupled with the observed strains suggest that the performance of these structures should be assessed under fatigue loading conditions. Recommendations for accurately assessing longitudinal strain in GFRP bridge decks are made, and a review of existing data is suggested.     

Kinetics of small fatigue cracks in steel during cyclic loading

The kinetics of development of fatigue microcracks in a high-strength 08Kh14AN4MD steel is studied when a cantilever specimen with several notches is subjected to rotational bending tests. The specific feature of the tests consists in the fact that, when the specimen is loaded at a constant load, different stress amplitudes are realized in different notches. As a result, after the sample has failed across the section with the maximum stress, a longitudinal polished section of the specimen contains fatigue cracks having nucleated in the mouths of the other notches at lower stress amplitudes. A relation between inflection points in the fatigue curve and the conditions of local and developed yield in a notch has been established. Fatigue fracture mechanisms at a superhigh number of loading cycles are studied, and their relation to the structure near a crack is found. A rapid method for estimating the fatigue limit at a superhigh number of loading cycles is proposed.     

Sustained-Load and Fatigue Performance of a Hybrid FRP-Concrete Bridge Deck System

The design and construction of bridge systems with long-term durability and low maintenance requirements is a significant challenge for bridge engineers. One possible solution to this challenge could be through the use of new materials, e.g., fiber-reinforced polymer (FRP) composites, with traditional materials that are arranged as an innovative hybrid structural system where the FRP serves as a load-carrying constituent and a protective cover for the concrete. This paper presents the results of an experimental investigation designed to evaluate the performance of a 3/4 scale hybrid FRP-concrete (HFRPC) bridge deck and composite connection under sustained and repeated (fatigue) loading. In addition, following the sustained-load and fatigue portions of the experimental study, destructive testing was performed to determine the first strength-based limit state of the hybrid deck. Results from the sustained-load and fatigue testing suggest that the HFRPC deck system might be a viable alternative to traditional cast-in-place reinforced concrete decks showing no global creep behavior and no degradation in stiffness or composite action between the deck and steel girders after 2 million cycles of dynamic loading with a peak load of 1.26 times the scaled tandem load (TL). Furthermore, the ultimate strength test showed that the deck failed prior to the global superstructure at a load approximately six times the scaled TL.     

Behavior of Composite Bridge Decks with Alternative Shear Connectors

An experimental study of composite bridge decks with alternative shear connectors has been performed. The alternative shear connector consists of concrete filled holes located in the webs of grid main bars and friction along the web embedded in the slab, which enables shear transfer between the concrete slab and steel grid. Results of static and fatigue tests on full-scale prototype decks indicated that composite action between the concrete slab and steel grid is maintained well above the service load range even after fatigue loading, the eventual loss of composite action at overload is gradual, failure was controlled by punching shear of the concrete slab and was unaffected by the shear connectors, and no significant change in behavior was observed due to fatigue loading. Further, the measured stress range at the shear connection location would not control the fatigue behavior of the deck in positive bending, and no fatigue cracking of the steel grid was observed in negative bending.     

Full-Scale Experimental Investigation of Repair of Reinforced Concrete Interstate Bridge Using CFRP Materials

An experimental study is presented of the behavior of eight reinforced concrete bridge girders taken from a decommissioned Interstate bridge and retrofitted with three different carbon-fiber-reinforced polymer (CFRP) systems. Specimens were subjected to monotonic loading to failure with and without significant fatigue conditioning. Experimental observations indicated that intermediate crack-induced debonding was the dominant failure mode for monotonically loaded beams and that degradation of the CFRP-to-concrete interface was caused by fatigue conditioning. Conventional adhesive applied and near-surface mounted (NSM) CFRP systems behaved well under monotonic loads, with the NSM system exhibiting significantly greater ductility. Powder actuated fastener applied retrofit was observed to be less efficient, requiring a relative slip of the CFRP in order to engage the shear transfer mechanism of the fasteners. The application of current accepted design guidelines for FRP retrofit indicated that guidelines aimed at mitigating debonding failure appear to be appropriately conservative under monotonic loading conditions; however, a significant additional reduction in CFRP strain limits is required to account for even small levels of fatigue loading.     

Fatigue Life Assessment and Static Testing of Structural GFRP Tubes Based on Coupon Tests

Fiber-reinforced polymer (FRP) hollow tubes are used in structural applications, such as utility poles and pipelines. Concrete-filled FRP tubes (CFFTs) are also used as piles and bridge piers. Applications such as poles and marine piles are typically governed by cyclic bending. In this paper, the fatigue behavior of glass-FRP filament-wound tubes is studied using coupons cut from the tubes. Several coupon configurations were first examined in 24 tension and five compression monotonic loading tests. Fatigue tests were then conducted on 81 coupons to examine several parameters; namely, loading frequency as well as maximum-to-ultimate (σmax/σult) and minimum-to-maximum (σmin/σmax) stress ratios, including tension tension and tension compression, to simulate reversed bending. The study demonstrated the sensitivity of test results and failure mode to coupon configuration. The presence of compression loads reduced fatigue life, while increasing load frequency increased fatigue life. Stiffness degradation behavior was also established. To achieve at least one million cycles, it is recommended to limit (σmax/σult) to 0.25. Models were used to simulate stiffness degradation and fatigue life curve of the tube. Fatigue life predictions of large CFFT beams showed good correlation with experimental results.     

Fatigue of Concrete Beams Strengthened with Glass-Fiber Composite under Flexure

A detailed investigation on the fatigue performance of concrete beams strengthened with glass-fiber composite (GFC) is performed in this study. Cyclic load tests were conducted on reinforced concrete beam specimens strengthened with two layers of GFC bonded to the beams’ bottom surface using a special epoxy resin. Midspan-deflection and cracks were measured at different numbers of load cycles and varying fatigue loading levels during the tests. Investigated parameters include total midspan-deflection, residual midspan-deflection after unloading, crack width, crack length, and crack distribution at different loading stages. The fatigue performance of concrete beams strengthened with GFC was evaluated by comparing the deflections, crack sizes, and crack distributions with unstrengthened beams. The concrete beams strengthened with GFC investigated in this study showed significant improvement on fatigue performance.     

Case History: Capacity of a Drilled Shaft in the Atlantic Coastal Plain

This paper presents a single case history of a drilled shaft constructed in the Atlantic Coastal Plain deposits for a bridge foundation that was subjected to axial loading. The predicted nominal axial capacity is estimated based on state of practice empirically derived methods specified in the current AASHTO LRFD Bridge Design Specifications. Predictions are compared to observed soil resistance derived from a static load test conducted on a full-size instrumented test shaft using the Osterberg Cell method. The results suggest that the AASHTO specified prediction methods should be applied cautiously for drilled shafts in the Atlantic Coastal Plain, incorporating an appropriate in situ testing program for evaluating soil design parameters, considering variations from the specific geologic environment and construction methodology used to develop the specified prediction methods, accounting for the load-deformation behavior of the shaft, and providing for instrumented static load testing to measure the actual behavior of the drilled shafts.     

Dynamic Soil–Structure Interaction of Bridge Substructure Subject to Vessel Impact

The paper describes the in situ investigation, site stratigraphy, field monitoring, data reduction, and subsequent time-domain analysis of soil–structure interaction from a full scale vessel impact loading of a bridge pier at the St. George Island Causeway. The in situ investigation included standard penetration testing, electric cone, dilatometer, and pressuremeter testing to identify soil stratigraphy, engineering properties (strength and moduli), and axial and lateral static pile resistance (T–z, and P–y). Field instrumentation included soil total stress and pore pressure gauges in front of and behind the pile cap, a fully instrumented pile (strain gauges along length), dynamic load cells to monitor barge impact loads, and accelerometers to monitor pier accelerations, velocities, and displacements. Analyses of the field data reveal significant dynamic forces within the soil–structure system as a result of the duration and magnitude of the loading. Inertia from the piers, cap, and piles provide significant resistance in the early portion of the impact. However, postpeak inertia (i.e., pier deceleration) resulted in maximum deformations of the pier. Soil damping provided most of the resisting force at the peak barge loading, whereas static soil resistance dominated at the peak lateral displacement. Time-domain finite element analysis of an impact event employing viscous soil dashpots, nonlinear P–y and T–z springs with nonlinear beam, and shell elements for the pier, cap, and piles resulted in reasonable load displacement predictions.