Pulse Electrodeposition and Nanoindentation Test of ZrO2/Ni Nanocomposite

ZrO2/Ni nanocomposite was produced via pulse electrodeposition using a nickel sulfmate bath. The effects of main factors including pH value, temperature T, current density Dk and ZrO2 content p on the electrodeposit were dealt with by the Taguchi method. Experimental results show that the current density and ZrO2 content affect the electrodepositing process significantly. Nanocomposite with an average grain size of about 50 nm and ZrO2 content of up to 0.4 wt% was produced under the optimal condition. The Young＇s modulus of the achieved composite is similar to that of polycrystalline Ni. The microhardness is much higher than that of common pure Ni, primarily due to the ultrafine grains of Ni matrix by the Hall-Petch mechanism. The homogeneous dispersion of stiff ZrO2 particles in the Ni matrix acting as dislocation pinning and microcrack pinning also results in the strengthening effect.     

Wear performance of Ni/ZrO<Subscript>2</Subscript> infiltrated composite layer

The Ni/ZrO2 was used as raw materials to fabricate the surface infiltrated composite layer with 1-4 mm thickness on cast steel substrate through vacuum infiltrated casting technology. The microstructure indicated that the infiltrated composite layer included surface composite layer and transition layer. Wear property was investigated under room temperature and 450 ℃. The results indicated that the abrasion volume of substrate was 8 times that of the infiltrated composite layer at room temperature. The friction coefficient of infiltrated composite layer decreased with the increasing load. The wear resistance of infiltrated composite layer with different ZrO2 contents had been improved obviously under high temperature. The friction coefficient of infiltrated composite layer was decreased comparing with that at room temperature. The oxidation, abrasive and fatigue abrasion was the main wear mechanism at room temperature. Oxidation abrasion, fatigue wear and adhesive wear dominated the wearing process under elevated temperature.     

Manufacture Process of 8Y2O3 Stabilized ZrO2 from Nano Powders

The manufacture process of 8 mol% Y2O3 stabilized ZrO2 ( YSZ ) from nano powders, including the forming and sintering stages, was studied. During the forming process of YSZ powders, the relative density of YSZ increases lineally with the forming press, and the sintering linear shrinkage of YSZ to the forming press compiles to the parabola trend. When the forming press exceeding 500MPa, the samples with lower shrinkage and high density were obtained. The sintering temperature of YSZ decreases greatly because of the small size and high active surface of YSZ powders. As a result, the beginning sintering temperature of YSZ made in the experiment is as low as 825℃, and the end sintering temperature is 1300-1350℃ . The relative density of YSZ ceramic by solid sintering at 1300-1350℃ is more than 97% , with little and small pores in the uniform microstructure.     

Microwave sintering of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-ZrO<Subscript>2</Subscript>-WC-Co cermets

Composite powders of nanocrystalline WC-10Co (15wt%),Y2O3 (8mol%) stabilized nanocrystalline ZrO2 (30wt%),industrial cobalt powder (4.5wt%) and submicron Al2O3 (55wt%) composite powders were fabricated by high-energy ball-milling process.The nanocomposite powders were consolidated by microwave sintering process at temperature ranged 1300℃-1550℃ for 15min,respectively.The optimum consolidation conditions,such as temperature,were researched during microwave sintering process.Vickers Hardness of the consolidated cermets was measured by using a Vickers indentation test,and density of specimens was also determined by Archimedes’ principle.Microwave sintering process could not only increase the density of Al2O3-ZrO2-WC-Co cermets and reduce the porosity,but also inhibit abnormal grain growth.     

Effect of ECAP on the microstructure and mechanical properties of a high-Mg<Subscript>2</Subscript>Si content Al-Mg-Si alloy

A high-Mg₂Si content Al alloy was extruded by equal channel angular pressing (ECAP) for 8 passes at 250 °C and an ultrafine-grained structure with an average grain size of about 1.5 μm was achieved. The coarse skeleton-shaped Mg₂Si phase presenting in the as-cast alloy are significantly fragmented into fine rod-shaped as well as equiaxed particles mostly less than about 230 nm and become relatively dispersed. The tensile strength 192.8 MPa and the elongation up to 31.3% at ambient temperature are attained in the 8-pass ECAPed alloy versus 163.3 MPa and 9.1% in the as-cast alloy. High-temperature creep test at 250 °C reveals that the ECAPed sample exhibits a high elongation close to 100% at a relatively high creep rate 7.64×10⁻⁵ s⁻¹, compared to the elongation 56% at a low strain rate 1.74×10⁻⁷ s⁻¹ in the as-cast alloy.     

Superplasticity of Mg-5.8Zn-1Y-Zr alloy sheet fabricated by combination of extrusion and hot-rolling processes

Superplastic behaviors of quasicrystal phase containing Mg-5.8Zn-1Y-0.48Zr alloy sheets fabricated by combination of extrusion and hot-rolling processes have been investigated at temperature ranging from 623 to 753 K and at the strain rates ranging from 10-4 to 10-2 s-1 by uniaxial tensile tests. An excellent superplasticity with the maximum elongation to failure of 1020% was obtained at 753 K and the strain rate of 1.04×10-3 s-1 and its strain rate sensitivity, m, is as high as up to 0.75. The microstructure was stable during superplastic deformation due to the uniformly distributed fine quasicrystal particles. In addition, micro-cavities and their coalescences were observed in the superplastic deformation of the ZW61 magnesium alloy. Grain boundary sliding (GBS) was considered to be the main deformation mechanism during the superplastic deformation. Dislocation creep controlled by atom diffusion through grain boundaries or interior grains is suggested mainly to accommodate the GBS in super-plastic deformation.     

Microstructure and mechanical properties of TiB<Subscript>2</Subscript>-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composites

Effects of Al2O3 and Ni as the additives on the sinterability, microstructure and mechanical properties were systematic studied. The experimental results show that only a relative density about 96.2% of hot-pressing TiB2-30%Al2O3 can be attained due to the plate-like TiB2 particle and its random orientation and excessive Al2O3 grain growth. When sintering temperature is higher than 1 700 ℃, TiB2 grain growth can be found, which obvious improves flexural strength of TiB2 matrix but decreases toughness. It seems that mechanical properties of TiB2-Al2O3 composites are mainly depended on relative density besides grain growth. otherwise, they will be determined by relative density and TiB2 matrix strength together. Anyway, Al2O3 addition can weaken the grain boundary and thus improve the toughness of the materials. A flexural strength of 529 MPa, Vickers hardness of 24.8 GPa and indentation toughness of 4.56 MPa·m1/2 can be achieved inTiB2-30vol% Al2O3.     

Nanocomposite films of V<Subscript>2</Subscript>O<Subscript>5</Subscript>−MoO<Subscript>3</Subscript> xerogel with poly ethylene oxide intercalation

Poly ethylene oxide (PEO)_x−V₂O₅−V₂O₅−MoO₃ (x=0, 0.5, 1) films were prepared by the sol-gel method. The synthesis and structure of the films were investigated by XRD, TG-DTA, FTIR, etc. The results show that V₂O₅−MoO₃ xerogel has a layered structure and its interlayer space increased from 1.3181 nm at x=0 to 1. 7898 nm at x=1 after the nanocomposite films were dried, and PEO in the interlayer changes the interface structure by forming hydrogen bonds with V=0 bands. CV measurement indicates that the intercalation of PEO improves insertion/extration properties of Li⁺ ions in the interlayer. ZHENG Jin-xia: Born in 1976 Funded by the National Natural Science Foundation of China (No. 50172036) and Natural Science Foundation of Hubei Province(No. 2001ABB083)     

Preparation of MWNTs/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composites and their mechanical and electrical properties

Since their discovery by Iijima[1], carbon nanotubes (CNTs) have been the focus in novel materials research. Theoretical and experimental studies show[2-9] that CNTs have extraordinary mechanical and electrical properties. Krishnan et al.[2] have reported that the mean value of Young’s modulus of single-wall nanotubes (SWNTs) is 1.25 TPa. Yu et al.[3] measured Yang’s modulus of multi-wall nanotubes (MWNTs) between 270 and 950 GPa and breaking strength between 11 and 63 GPa. The ele…     

Effects of heating rate on the process parameters of superplastic forming for Zr<Subscript>55</Subscript>Cu<Subscript>30</Subscript>Al<Subscript>10</Subscript>Ni<Subscript>5</Subscript>

We investigated the effects of heating rate on the process parameters of superplastic forming for Zr₅₅Cu₃₀Al₁₀Ni₅₅ by differential scanning calorimetry. The continuous heating and isothermal annealing analyses suggested that the temperatures of glass transition and onset crystallization are heating rate-dependent in the supercooled liquid region. Then, the time-temperature-transformation diagram under different heating rates indicates that increasing the heating rate can lead to an increase of the incubation time at the same anneal temperature in the supercooled liquid region. Based on the Arrhenius relationship, we discovered that the incubation time increases by 1.08–1.11 times with double increase of the heating rate at the same anneal temperature, and then verified it by the data of literatures and the experimental results. The obtained curve of the max available incubation time reveals that the incubation time at a certain anneal temperature in the supercooled liquid region is not infinite, and will increase with increasing heating rate until this temperature shifts out of the supercooled liquid region because of exceeding critical heating rate. It is concluded that heating rate must be an important processing parameter of superplastic forming for Zr₅₅Cu₃₀Al₁₀Ni₅.     

Influence of thickness on the properties of solution-derived LiMn<Subscript>2</Subscript>O<Subscript>4</Subscript> thin films

LiMn₂O₄ thin films of different thickness were derived from solution deposition and heat treated by rapid thermal annealing. The phase identification and surface morphology were studied by X-ray diffraction and scanning electron microscopy. The electrochemical properties of the films were examined by galvanostatic charge-discharge experiments and electrochemical impedance spectroscopy. LiMn₂O₄ thin films of different thickness derived from solution deposition and rapid thermal annealing are homogeneous and crack free with the grain size between 20 nm and 50 nm. The specific capacity of these films is between 42 and 47 μAh·cm²·μm⁻¹. The capacity decreases with the increase of discharge current density. The capacity loss per cycle increases from 0.012% to 0.16% after being cycled 50 times as the film thickness increases from 0.18 μm to 1.04 μm. The lithium diffusion coefficients of these films are in the same order of 10⁻¹¹ cm²·s⁻¹.     

Microstructure and corrosive property of Ni-P/nano-CeO<Subscript>2</Subscript> coating electrolessly prepared in acidic condition

Electroless Ni-P/nano-CeO₂ composite coating was prepared in acidic condition, and its microstructure and corrosive property were compared with its CeO₂-free counterpart. Scanning electronic microscopy (SEM), transmission electronic microscopy (TEM) and differential scanning calorimeter (DSC) were used to examine surface morphology and microstructure of the coating. Aqueous corrosion was done in 3%NaCl+5%H₂SO₄ solution and high temperature oxidation was done at 750 °C in air. The results showed that Ni-P coating had partial amorphous structure mixed with nano-crystals, while the Ni-P/CeO₂ coating had perfect amorphous structure. At high temperature, Ni3P precipitation and Ni crystallization took place in both coatings at different temperatures. Aqueous corrosion property and high temperature oxidation property of the composite coating were remarkably improved due to the coating’s microstructure change and the rare earth doping effect. During the co-deposition process, some Ce ⁿ⁺(n=3, 4) ions may be adsorbed to metal/solution interface and hinder nickel deposition. Ni-P/CeO₂ coating’s perfect amorphous structure results from the hindered crystal- typed deposition of nickel and the promoted deposition of phosphorous.     

Preparation and properties of crystallizable Glass/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composites for LTCC material

The investigated low temperature Co fired ceramics(LTCC) composite of 60wt% CaO-Al2O3-B2O3-SiO2 glass and 40wt% α-Al2O3 as a filler is a non-reactive system, which is a critical part of the low temperature Co fired ceramics process. Through a study on densification process, the phase transformation and microstructure can be revealed. Its composites typically consist of CaO-Al2O3-B2O3-SiO2 glass and α-Al2O3 powders of average particle size (D50=3.49 mm). The sintering behavior, phase evaluation, sintered morphology, and microwave dielectric properties were investigated. In the fire range of 800 to 900 ℃, the composites were crystallized after completion of densification. It is found that the composites start to densify at 825 ℃, simultaneously, the dielectric constant (εr) reaches its maximum. With increasing heat-treatment temperatures, due to the loose microstructure of the material, tanδ increases slightly. The last of the sintered samples were identified as partly Anorthite at 850 ℃. At that temperature it has εr of 7.9 and tanδ less than 1×10-3, and can be used as a promising LTCC material.     

Effect of Constituent Core-sizes on Microstructure and Dielectric Properties of BaTiO<Subscript>3</Subscript>@(0.6Ba-TiO<Subscript>3</Subscript>-0.4BiAlO<Subscript>3</Subscript>) Core-Shell Material

The fundamental characteristics of varied initial core-sizes of BaTiO₃(BT) and its influential role on the morphology and dielectric properties of BaTiO₃@0.6BaTiO₃-0.4BiAlO₃(BT@0.6BT-0.4BA) ceramic samples were studied. Alkoxide sol-precipitation method was adopted as revised chemical route to synthesize the constituent “core” BT powders in a dispersed phase, whereas the distinctive initial nano-sized particles were affected by the pre-calcination temperatures (600-900 °C).The microstructure of the uncoated BT ceramics revealed an exaggerated grain growth with an optimized dielectric constant (ε_max >9 000) whilst the coated ceramics behaved otherwise (grain growth inhibited) when sintered at an elevated temperature. Regardless of the previously studied solubility limit (about 0.1%) of BT-BA samples, BT@0.6BT-0.4BA maintained a maximum dielectric constant (ε_max) ranging from 1 592 to 1 708 and tan δ less than 2% under a unit mole ratio at room temperature. In view of all these analyses, the initial nanometer sizes of the as-prepared BT-core powders combined with the increase effect of cation substitutions of Bi³⁺ and Al³⁺ in the shell content, induced the diffuse transition phase of BT@0.6BT-0.4BA composition.     

Microstructure and thermal properties of (1−<Emphasis Type="Italic">x</Emphasis>) As<Subscript>2</Subscript>S<Subscript>3</Subscript>−<Emphasis Type="Italic">x</Emphasis>CdCl<Subscript>2</Subscript> glassy system

The homogenous glass samples of the (1−x) As₂S₃−xCdCl₂ where x=0 and 0.05 were prepared by the conventional melt-quenched method. The addition of 5 mol% CdCl₂ enhanced the glass transition temperature of pure As₂S₃ glass sample by about 30°C. Based on the experimental data, the microstructure is considered to be that the discrete molecule species of AsCl₃ and nanocrystal CdS is homogeneously dispersed in the disordered polymer network formed by AsS₃ pyramids interconnected by sulfur bridges. TAO Hai-zheng : Born in 1973 Funded by the Foundation for Excellent Youth of China.     

Effect of ZnO-B<Subscript>2</Subscript>O<Subscript>3</Subscript> glass addition on the microwave dielectric properties of BaO-Nd<Subscript>2</Subscript>O<Subscript>3</Subscript>-TiO<Subscript>2</Subscript>-Bi<Subscript>2</Subscript>O<Subscript>3</Subscript> system

The effect of ZnO-B₂O₃(ZB) glass addition on the sintering behavior, microstructures and microwave dielectric properties of BaO-Nd₂O₃-TiO₂-Bi₂O₃ (BNTB) system was investigated with the aid of X-ray diffraction, scanning electron microscopy and capacitance meter. It is found that the ZB glass addition, acting as a sintering aid, can effectively lower the sintering temperature of BNTB system to 850 °C. The dielectric constant of BNTB-ZB ceramics increases with the increase of soaking time and the value of dielectric loss decreased with increasing soak time. The optical dielectric properties at 1 GHz of ɛ=74, tan δ=4×10⁻⁴, and TCC=25 ppm/°c were obtained for the BNTB system doped with 25 wt% ZB glass sintered at 850 °C for 2 h, representing that the BNTB-ZB ceramics could be promising for multilayer low temperature co-fired ceramics applications.     

Enhanced Low-field Magnetoresistence in the Absence of Mn Content in Polycrystalline La0.67Ca0.33MnO3

Magnetic and electrical transport properties of the La0.67Ca0.33Mn1-xO3 （x=0-0.16）, which were prepared by the sol-gel method followed by sintering treatment at 1 450, 1 100 and 900 ℃, respectively, were investigated. Experimental results show that, with the increase of x, the resistivity of samples increases and the insulator-metal transition temperature shifts towards lower temperature. Meanwhile, the intrinsic megnetoresistance effect is weakened and the extrinsic magnetoresistance is enhanced. For the samples with x=0.16 and 0.10 sintered at 1 100 ℃ and 900 ℃, respectively, low field magnetoresistance as high as about 50% can be observed. Furthermore, for the samples sintered at 1 100 ℃ and 900 ℃, the grain size is not only controlled by about sintering temperature, but also by the absence of Mn content x.     

Synthesis and photocatalytic property of the ZrO<Subscript>2</Subscript>/TiO<Subscript>2</Subscript> pillared laponite

The ZrO2/TiO2 pillared laponite (Ti-Zr-lap) photocatalysts were prepared with intercalation reaction by supercritical fluid drying (SCFD),and characterized by XRD,TEM,SEM and BET surface area analysis,and the photocatalytic properties of Ti-Zr-lap were investigated by degradation of azo dye acid red B (ARB).The results showed that the ZrO2/TiO2 pillared structures in laponite could be formed,with the mass fraction of (Zr4++Ti4+)/laponite (Xm) increasing,the basal spacing and the BET surface area of Ti-Zr-lap significantly increased.The Ti-Zr-lap used as photocatalyst had the advantages of stable and porous layered structure,large surface area with the anatase type TiO2.Compared with the Ti-Zr-lap dried by air drying,the Ti-Zr-lap dried by SCFD showed better photocatalytic property which was very close to that of P25 TiO2.Using the Ti-Zr-lap as photocatalyst with the optimum Xm of 0.16 and the calcination temperature of 500 ℃,under the conditions of the initial concentration of ARB 20 mg/L,photocatalyst concentration of 1.5 g/L and irradiation time 60 min,the decoloring rate of ARB could achieve 98.3%,indicating that the Ti-Zr-lap had excellent photocatalytic property.     

Effect of matrix composition on physical properties of Al<Subscript>3</Subscript>CON in-situ reaction reinforced corundum composite

60% white corundum used for aggregate, 5% aluminium powder for fixed additions and 35% various additives for matrix were prepared for specimens 1#,2#,3#. They were mixed uniformly with the suitable resin as a binder and pressed under pressure of 315 ton forging press, then dried at 200℃ for 24 h. Effects of various additives on 1500 ℃×2 h creep properties of Al3CON reinforced corundum composite were researched. The experimenal results show that creep coefficients of specimens 1#,2#,3# at 1500 ℃×2 h are 1.4×10^- 4, -9.4×10^-4, -22.6×10^-4, respectively. Crushing strength of the slide plate added with suitable additive A after fired at 1500 ℃ ×3 h reaches to 225 MPa, the creep rate is positive all the time from 0% to 0.014% at 1500 ℃ for 2 h. The microstructure result analysis shows that reinforced phases of Al3CON fiber composite have been formed after fired with Al powder in coke at high temperatures for specimen 1#, and the strength of the composite is increased. The hot modulus of rupture is up to 59 MPa at 1400 ℃ and the RUL is obviously higher than that at 1700 ℃. Its service life is two times as that of Al2O3-C slide plate when used in the process of pouring steel. The mechanism of creep rate resistance of the composites can be discovered by means of SEM and EDAX analysis. It is concluded that the active Al3CON and Al2O3 multiphases that were formed by N2 in gas, C, Al and Al2O3 inside the matrix of the composites during in-situ reaction,which gives the composites outstanding creep rate resistance for the dense zone resuiting from Al3CON oxidation that inhibits contraction at the high temperature. Besides, the matrix will turn into the multiphase with high refractoriness, N content and its Al3CON reinforced fiber will further increase accordingly. In addition, Al3CON formed by Al2O3 and C, Al in the matrix with N2 in gas will inhibit the creep rate and also greatly improve the creep rate resistance of the composites.     

超塑约束胀形贴模过程及厚度分布的FEM模拟

采用大变形刚粘塑性有限元法．成功地模拟了圆板料向轴对称锥形凹模内超塑约束胀形时，胀形件贴模过程。提出了简便摩擦处理方法．给出了保证计算过程稳定性的处理方法。