Solid-State Diffusive Amorphization in TiO2/ZrO2 Bilayers

Thin films of crystalline TiO₂ were deposited on self-assembled organic monolayers from aqueous TiCl₄ solutions at 80°C; partially crystalline ZrO₂ films were deposited on top of the TiO₂ layers from Zr(SO₄)₂ solutions at 70°C. In the absence of a ZrO₂ film, the TiO₂ films had the anatase structure and underwent grain coarsening on annealing at temperatures up to 800°C; in the absence of a TiO₂ film, the ZrO₂ films crystallized to the tetragonal polymorph at 500°C. However, the TiO₂ and ZrO₂ bilayers underwent solid-state diffusive amorphization at 500°C, and ZrTiO₄ crystallization could be observed only at temperatures of 550°C or higher. This result implies that metastable amorphous ZrTiO₄ is energetically favorable compared to two-phase mixtures of crystalline TiO₂ and ZrO₂, but that crystallization of ZrTiO₄ involves a high activation barrier.     

Immiscibility Area in the System TiO2–ZrO2–SiO2

A furnace for use in conjunction with the X-ray spectrometer was developed which was capable of heating small powdered specimens in air to temperatures as high as 1850°C. This furnace was also used for the heating and quenching of specimens in air from temperatures as high as 1850°C. An area of two liquids coexisting between 20 and 93 weight % TiO₂ above 1765°± 10°C. was found to exist in the system TiO₂–SiO₂, which is in substantial agreement with the previous work of other investigators. The area of immiscibility in the system TiO₂–SiO₂ was found to extend well into the system TiO₂–ZrO₂–SiO₂. The two liquids were found to coexist over a major portion of the TiO₂ (rutile) primary-phase area with TiO₂ (rutile) being the primary crystal beneath both liquids. The temperature of two-liquid formation in the ternary was found to fall about 80°C. with the first additions of ZrO₂ up to 3%. With larger amounts of ZrO₂ the change in the temperature of the boundary of the two-liquid area was so slight as to be within the limits of error of the temperature measurement. Primary-phase fields for TiO₂ (rutile), tetragonal ZrO₂, and ZrTiO₄ were found to exist in the system TiO₂–ZrO₂–SiO₂. SiO₂ as high cristobalite is known to exist in the system TiO₂–ZrO₂–SiO₂.     

Low-Temperature Phase Relationships in the System ZrO2-TiO2

The phase relationships in the system ZrO₂-TiO₂ near the compound ZrTiO₄ have been clarified through an experimental study involving the characterization of both single-crystal and powder specimens, the latter prepared through conventional solid-state reaction and also by low-temperature co-precipitation methods. Zr_{1+ x} Ti_{1- x} O₄ (1/10 > x >-1/6), having the α-PbO₂-type structure, is found to transform on cooling between ∼1100° and ∼1150°C. Below this temperature there is an unusual, continuous phase transition leading to the formation of the stable low-temperature phase ZrTi₂O₆. Low-level doping with Y₂O₃ was found to enhance apparent cation ordering in intermediate compositions in the temperature range just below the phase transition.     

A Study of the Phase Relations of ZrO2–TiO2 and ZrO2–TiO2–SiO2

The phase relations of the systems ZrO₂–TiO₂ and ZrO₂–TiO₂–SiO₂ were investigated. X-ray diffraction techniques served as the principal means of analysis. The binary system ZrO₂–TiO₂ was found to be one of partial solid solutions with no intermediate compounds. A eutectic point was found to exist at 50 to 55 weight % ZrO₂ and 1600°C. A preliminary investigation of the ternary system ZrO₂–TiO₂–SiO₂, although not extensive, resulted in a better understanding of this system, with a fairly accurate location of some of its boundary lines. A eutectic point was located at 2% ZrO₂, 10% TiO₂, and 88% SiO₂ at approximately 1500°C.     

Zircon Synthesis via Sintering of Milled SiO2 and ZrO2

The formation of zircon (ZrSiO₄) via sintering of milled SiO₂ and ZrO₂ powders was studied, and the effects of slurry vs dry milling, sintering time, and particle size on zircon yield were examined. It was found that very high zircon yields could be obtained via slurry milling, cold pressing, and sintering of the oxide precursors. The controlling factor in determining zircon yield was found to be the particle size of the SiO₂ and ZrO₂ powders. Zircon yield as a function of sintering time was examined, and found to be similar to previous studies in which sol-gel precursors seeded with zircon were used. SEM studies reveal a homogeneous product with particle sizes on the order of 1–5 µm. It was found that complete reaction to zircon can be achieved from a once-through milling, pressing, and sintering process of SiO₂-ZrO₂ powders.     

DTA and X-Ray Analysis Study of Nucleation and Crystallization of MgO-Al2O3-SiO2 Glasses Containing ZrO2, TiO2, and CeO2

Crystallization sequences of glasses with compositions in the tridymite primary phase field of the MgO-Al₂O₃-SiO₂ system were studied by DTA, X-ray diffraction, and other techniques. Crystallization was catalyzed by the addition of 7 wt% of either ZrO₂ or TiO₂. Up to 10 wt% CeO₂ was also added to some glasses. Metastable solid solutions with the high-quartz structure exhibiting varying lattice parameters commonly occurred at low temperatures, transforming into a high cordierite at higher temperatures. Depending on the composition and heat treatment, other phases also appeared, e.g. Ce₂Ti₂O₄ (Si₂O₇). The rate of crystallization was markedly dependent on the catalyst. Colloidal precipitation of the catalyst accompanied by bulk crystallization of the glass was observed with ZrO₂, but no crystalline TiO₂ was detected. In the presence of CeO₂, TiO₂ was a more effective catalyst than ZrO₂. Although CeO₂ lowered the melting temperatures of the glass-ceramics, it increased the stability of the glasses and inhibited volume nucleation, causing coarse structures to form on crystallization.     

Solubility of TiO2 in ZrO2

The solubility of TiO₂ in tetragonal ZrO₂ is 13.8±0.3 mol% ui 1300°C, 14.9±0.2 mol% at 1400°C, and 16.1±0.2 mol% at 1500°C. These solid solutions transform to metastable monoclinic solid solutions without compositional change on cooling to room temperature.     

Effects of B2O3 on the Phase Stability of Ba2Ti9O20 Microwave Ceramic

Preparation of dense and phase-pure Ba₂Ti₉O₂₀ is generally difficult using solid-state reaction, since there are several thermodynamically stable compounds in the vicinity of the desired composition and a curvature of Ba₂Ti₉O₂₀ equilibrium phase boundary in the BaO–TiO₂ system at high temperatures. In this study, the effects of B₂O₃ on the densification, microstructural evolution, and phase stability of Ba₂Ti₉O₂₀ were investigated. It was found that the densification of Ba₂Ti₉O₂₀ sintered with B₂O₃ was promoted by the transient liquid phase formed at 840°C. At sintering temperatures higher than 1100°C, the solid-state sintering became dominant because of the evaporation of B₂O₃. With the addition of 5 wt% B₂O₃, the ceramic yielded a pure Ba₂Ti₉O₂₀ phase at sintering temperatures as low as 900°C, without any solid solution additive such as SnO₂ or ZrO₂. The facilities of B₂O₃ addition to the stability of Ba₂Ti₉O₂₀ are apparently due to the eutectic liquid phase which accelerates the migration of reactant species.     

Subsolidus Phase Equilibria in the System Bi2O3-TiO2-Nb2O5

The subsolidus phase equilibria in the system Bi₂O₃-TiO₂-Nb₂O₅ at 1100°C were determined by solid-state reaction techniques and X-ray powder diffraction methods. The system was found to contain 4 ternary compounds, i.e. Bi₃TiNbO₉, Bi₇Ti₄NbO₂₁, a cubic pyrochlore solid solution having a compositional range of 3Bi₂O₃· x TiO₂ (7– x )Nb₂O₅ where x ranges from 2.3 to 6.75, and an unidentified phase, 4Bi₂O₃·11TiO₂·5Nb₂O₅.     

Al2TiO5-ZrTiO4-ZrO2 Composites: A New Family of Low-Thermal-Expansion Ceramics

The characterization and properties of ceramic composites containing the phases Al₂TiO₅, ZrTiO₄, and ZrO₂ are described. The range of compositions investigated gives very low average thermal expansions (α_24–1000°C as low as −2.0 × 10⁻⁶°C⁻¹) and excellent high-temperature stability. The low thermal expansions are apparently due to a combination of microcracking by the titanate phases and a contractive phase transformation by the ZrO₂. The crystal chemistry and microstructure of the product are processing dependent. Although the composites represent a complex microcracking system, the low thermal expansions and high-temperature stability make them potential candidates for commercial applications requiring thermal shock resistance.     

Anatase-Type TiO2 and ZrO2-Doped TiO2 Directly Formed from Titanium(III) Sulfate Solution by Thermal Hydrolysis: Effect of the Presence of Ammonium Peroxodisulfate on their Formation and Properties

Anatase-type TiO₂ powder containing sulfur with absorption in the visible region was directly formed as particles with crystallite in the range 15–88 nm by thermal hydrolysis of titanium(III) sulfate (Ti₂(SO₄)₃) solution at 100°–240°C. Because of the presence of ammonium peroxodisulfate ((NH₄)₂S₂O₈), the yield of anatase-type TiO₂ from Ti₂(SO₄)₃ solution was accelerated, and anatase with fine crystallite was formed. Anatase-type TiO₂ doped with ZrO₂ up to 9.8 mol% was directly precipitated as nanometer-sized particles from the acidic precursor solutions of Ti₂(SO₄)₃ and zirconium sulfate in the presence and the absence of (NH₄)₂S₂O₈ by simultaneous hydrolysis under hydrothermal conditions at 200°C. By doping ZrO₂ into TiO₂ and with increasing ZrO₂ content, the crystallite size of anatase was decreased, and the anatase-to-rutile phase transformation was retarded as much as 200°C. The anatase-type structure of ZrO₂-doped TiO₂ was maintained after heating at 1000°C for 1 h. The favorable effect of doping ZrO₂ to anatase-type TiO₂ on the photocatalytic activity was observed.     

Microstructure and Kinetics of Crystallization of MgO-Al2O3−Si02 Glass-Ceramics

Quantitative X-ray diffraction and microscopy were used to study the morphology development and overall crystallization rate between 900° and 990°C of MgO-Al₂O₃−SiO₂ glasses with added ZrO, TiO₂, CaF₂, or CeO₂. Three basic stages of micro-structural development were distinguishable: I, an induction period, II, a spherulitic crystallization stage, and III, a final crystallization stage. The duration of the induction period, the crystallization rate of the high-quartz solid solution, and the microstructures varied markedly with prior nucleation treatment and the type of modifier present in a glass of nearly equal silica content. The roles of major (high-quartz ss , high cordierite) and of minor crystalline and liquid phases in textural development are discussed, and it is postulated that nucleants (ZrO₂, TiO₂) act also as growth-modifying "impurities" in crystal growth.     

Homogeneous Precipitation of TiO2 Ultrafine Powders from Aqueous TiOCl2 Solution

Crystalline TiO₂ powders were prepared by the homogeneous precipitation method simply by heating and stirring an aqueous TiOCl₂ solution with a Ti⁴⁺ concentration of 0.5 M at room temperature to 100°C under a pressure of 1 atm. TiO₂ precipitates with pure rutile phase having spherical shapes 200-400 nm in diameter formed between room temperature and 65°C, whereas TiO₂ precipitates with anatase phase started to form at temperatures >65°C. Precipitates with pure anatase phase having irregular shapes 2-5 µm in size formed at 100°C. Possibly because of the crystallization of an unstable intermediate product, TiO(OH)₂, to TiO₂ x H₂O during precipitation, crystalline and ultrafine TiO₂ precipitates were formed in aqueous TiOCl₂ solution without hydrolyzing directly to Ti(OH)₄. Also, formation of a stable TiO₂ rutile phase between room temperature and 65°C was likely to occur slowly under these conditions, although TiO₂ with rutile phase formed thermodynamically at higher temperatures.     

Mechanochemical Activation-Assisted Low-Temperature Synthesis of CaZrO3

Calcium zirconate (CaZrO₃, CZ) was prepared using a solid-state reaction with mechanochemical activation through vibro-milling, aiming at completing the reaction CaO+ZrO₂=CaZrO₃ at relatively low calcination temperatures. Changes in the crystallite size and homogeneity of the mixed components CaO and ZrO₂ in the starting mixtures were observed with different milling times. The influence of milling on the incipient temperature of CZ formation and completion of CZ formation was investigated. It is concluded that milling of the reactants for 20 h lowered the incipient temperature of CZ formation from 800° to 600°C, and the temperature of complete CZ formation from above 1100° to 800°C.     

Transformation Kinetics of Ba2Ti9O20 with ZrO2 Additive

Pure Ba₂Ti₉O₂₀ (BT29) was synthesized by a solid-state reaction in one step with various amounts of ZrO₂ powder additive. The transformation kinetics of BT29 were investigated by quantitative X-ray diffractometry (XRD). The results show that stoichiometric powder mixtures transform to the BT29 phase by nucleation and growth mechanism between 1200° and 1300°C with 1.0 mol% ZrO_2. The activation energy of the transformation was found to be 620±60 kJ/mol, but decreases to 515±30 kJ/mol when doped with 1.0 mol% ZrO₂. The addition of ZrO₂ possibly changes the phase transformation mechanism of BT29 from diffusion controlled to interface controlled.     

Low-Temperature Equilibria Among ZrO2, Tho2, and UO2

Studies made on low-hafnium-content ZrO₂, show that the monoclinic-tetragonal inversion temperature is 1170°C., and it is raised to approximately 1190°C. in the "natural" ZrO², which contains approximately 2% HfO₂. No explanation could be found for the knownmarked hysteresis during cooling, when the reverse polymorphic transformation takes dace at 1040°C. In the system ZrO₂-ThO₂ the monoclinic-tetragonal ZrO₂, inversion temperature is lowered to 1000°C., although the maximum solid solution extent of ZrO₂, in Thon and vice versa is approximately only 2% at this temperature. Below about 400°C. under hydrothermal conditions it was possible to prepare a continuous, although metastable series of solid solutions with the fluorite structurewith compositions varying from ThO₂, to nearly pure ZrO₂. Contrary to earlier work only 8 mole ZrO₂, dissolves in UO₂ and less than 4 mole of UO, in ZrO₂ at temperatures up to 13OO0C. A continuous series of solid solutions could be made between Th₂ and UO₂ at 13OO°C., and extensive defect fluorite solid solutions could be prepared between Tho₂ and U₃O₈; there is some evidence for exsolution into uranium-rich and thorium-rich members at low temperatures.     

Phase Equilibria in the System ZrO2─InO1.5

Phase equilibria in the system ZrO₂─InO_1.5 have been investigated in the temperature range from 800° to 1700°C Up to 4 mol%, InO_1.5 is soluble in t -ZrO₂ at 1500°C. The martensitic transformation temperature m → t of ZrO₂ containing InO_1.5 is compared with that of ZrO₂ solid solutions with various other trivalent ions with different ionic radii. The diffusionless c → t ' A phase transformation is discussed. Extended solid solubility from 12.4 ± 0.8 to 56.5 ± 3 mol% InO_1.5 is found at 1700°C in the cubic ZrO₂ phase. The eutectoid composition and temperature for the decomposition of c -ZrO₂ solid solution into t -ZrO₂+InO_1.5 solid solutions were determined. A maximum of about 1 mol% ZrO₂ is soluble in bcc InO_1.5 phase. Metastable supersaturation of ZrO₂ in bcc InO _1.5 and conditions for phase separation are discussed.     

Titanium Incorporation in Zn2TiO4 Spinel Ceramics

Compositions in the Zn₂TiO₄+ x TiO₂ system ( x = 0–0.43) were synthesized via the solid-state reaction route, using high-purity (≥99.99%) metal-oxide powders. The incorporation of titanium, in the form of TiO₂, in Zn₂TiO₄ spinel ceramics was investigated by analyzing the crystal structure and measuring the dielectric properties. The results of the crystal structure analyses suggested that TiO₂ levels of x ≤ 0.33 could be incorporated into the Zn₂TiO₄ spinel at temperatures of T > 945°C, whereas the solid solubility of titanium in Zn₂TiO₄ decreased for T < 945°C. When x ≥ 0.28, the Zn₂Ti₃O₈ phase formed in the Zn₂TiO₄ grain interior while cooling after heat treatment. Measurement of the microwave dielectric properties also supported the conclusion that the solubility limit of titanium in Zn₂TiO₄ was close to x = 0.33, as determined through analysis of the crystal structure.     

Formation of Nanometric TiB2 from TiO2

Titanium diboride can be produced by ball-milling a mixture of TiO₂, B₂O₃, and Mg metal for between 10 and 15 h. The reaction was found to be completed during the milling with no evidence of residual Mg. The unwanted phase, MgO, was readily removed by leaching in acid. The leached powder obtained after 15 h milling had a particle size of <200 nm and was highly faceted. The particle size decreased to ∼50 nm after 100 h milling and seemed to be relatively monodisperse. Scherrer calculation of the crystallite size showed that the product particles were probably single crystal.     

Sol–Gel Synthesis and Characterization of Ag and Au Nanoparticles in SiO2, TiO2, and ZrO2 Thin Films

Silver and gold nanoparticles were synthesized by the sol–gel process in SiO₂, TiO₂, and ZrO₂ thin films. A versatile method, based on the use of coordination chemistry, is presented for stabilizing Ag⁺ and Au³⁺ ions in sol–gel systems. Various ligands of the metal ions were tested, and for each system it was possible to find a suitable ligand capable of stabilizing the metal ions and preventing gold precipitation onto the film surface. Thin films were prepared by spin-coating onto glass or fused silica substrates and then heat-treated at various temperatures in air or H₂ atmosphere for nucleating the metal nanoparticles. The Ag particle size was about 10 nm after heating the SiO₂ film at 600°C and the TiO₂ and ZrO₂ films at 500°C. After heat treatment at 500°C, the Au particle size was 13 and 17 nm in the TiO₂ and ZrO₂ films, respectively. The films were characterized by UV–vis optical absorption spectroscopy and X-ray diffraction, for studying the nucleation and the growth of the metal nanoparticles. The results are discussed with regard to the embedding matrix, the temperature, and the atmosphere of the heat treatment, and it is concluded that crystallization of TiO₂ and ZrO₂ films may hinder the growth of Ag and Au particles.