Using power ultrasound to accelerate food freezing processes: Effects on freezing efficiency and food microstructure

Abstract

Freezing is an effective way of food preservation. However, traditional freezing methods have the disadvantages of low freezing efficiency and generation of large ice crystals, leading to possible damage of food quality. Power ultrasound assisted freezing as a novel technique can effectively reduce the adverse effects during freezing process. This paper gives an overview on recent researches of power ultrasound technique to accelerate the food freezing processes and illustrates the main principles of power ultrasound assisted freezing. The effects of power ultrasound on liquid food, model solid food as well as fruit and vegetables are discussed, respectively, from the aspects of increasing freezing rate and improving microstructure. It is shown that ultrasound assisted freezing can effectively improve the freezing efficiency and promote the formation of small and evenly distributed ice crystals, resulting in better food quality. Different inherent properties of food samples affect the effectiveness of ultrasound application and optimum ultrasound parameters depend on the nature of the samples. The application of ultrasound to the food industry is more likely on certain types of food products and more efforts are still needed to realize the industrial translation of laboratory results.     

Microstructural characterization of multiphase chocolate using X-ray microtomography

In this study, X-ray microtomography (μCT) was used for the image analysis of the microstructure of 12 types of Italian aerated chocolate chosen to exhibit variability in terms of cocoa mass content. Appropriate quantitative 3-dimensional parameters describing the microstructure were calculated, for example, the structure thickness (ST), object structure volume ratio (OSVR), and the percentage object volume (POV). Chemical analysis was also performed to correlate the microstructural data to the chemical composition of the samples. Correlation between the μCT parameters acquired for the pore microstructure evaluation and the chemical analysis revealed that the sugar crystals content does not influence the pore structure and content. On the other hand, it revealed that there is a strong correlation between the POV and the sugar content obtained by chemical analysis. The results from this study show that μCT is a suitable technique for the microstructural analysis of confectionary products such as chocolates and not only does it provide an accurate analysis of the pores and microstructure but the data obtained could also be used to aid in the assessment of its composition and consistency with label specifications. PRACTICAL APPLICATION: X-ray microtomography (μCT) is a noninvasive and nondestructive 3-D imaging technique that has several advantages over other methods, including the ability to image low-moisture materials. Given the enormous success of μCT in medical applications, material science, chemical engineering, geology, and biology, it is not surprising that in recent years much attention has been focused on extending this imaging technique to food science as a useful technique to aid in the study of food microstructure. X-ray microtomography provides in-depth information on the microstructure of the food product being tested; therefore, a better understanding of the physical structure of the product and from an engineering perspective, knowledge about the microstructure of foods can be used to identify the important processing parameters that affect the quality of a product.     

Effects of freezing on cell structure of fresh cellular food materials: A review

BackgroundFresh cellular food materials including fruits and vegetables and animal tissues normally consist of fine organized cellular structures. Freezing is a common method to preserve the quality and safety of these cellular foods. However, the formation of ice crystals during food freezing may cause damage to the food microstructure, leading to the deterioration of food quality after thawing.Scope and approachThis review offers current knowledge on freezing damage to cell structure of fresh cellular food materials. Effects of cell structure and water distribution on the texture and sensory properties of fresh cellular foods are presented. Mechanisms of cell structure damages caused by freezing are discussed. Novel methods to control the formation of ice crystals and preserve cell structures are also provided.Key findings and conclusionsThe quality of cellular foods after frozen-thawed is highly correlated with the integrity and viability of tissue cells. The formation of ice crystals, water migration and the inherent characteristics of cell structure are regarded as the main factors affecting the cell structure during freezing. For obtaining better quality of frozen products, further investigation and understanding on freezing damage to cell structure of fresh cellular foods is necessary. It is hoped that the current review will provide more information on improving frozen food quality for the frozen food industry.     

X-ray microtomography to study the microstructure of mayonnaise

In this work, the X-ray microtomography (μCT) technique was used for the analysis of fat microstructure and quantification of fat in four types of mayonnaise. The dynamic-mechanical properties of the mayonnaise samples were also studied using a controlled-strain rotational rheometer. Four types of commercially produced mayonnaises, chosen to exhibit variability in terms of visible structure of fat, were used for this experiment: ‘kraft’, ‘calvé’, ‘kraft legeresse’ and ‘calvé-mayò’. Appropriate quantitative three-dimensional parameters describing the fat structure were calculated. With regards to the microstructural and rheological relationship, results from the correlation carried out show that a correlation exists among some microstructural and rheological parameters of the mayonnaise samples. The results from this study also show that μCT is a suitable technique for the microstructural analysis of fat as it does not only provide an accurate percentage volume of the fat present but can also determine its spatial distribution.     

X-ray microtomography to study the microstructure of cream cheese-type products

In this work, the imaging x-ray microtomography technique, new to the field of food science, was used for the analysis of fat microstructure and quantification of the fat present in cream cheese-type products. Five different types of commercially produced cheeses, chosen for their variability of texture, were used for this experiment: sample A, sample B, sample C, sample D, and sample E. Appropriate quantitative 3-dimensional parameters describing the fat structure were calculated (e.g., the geometric parameter percentage of fat volume was calculated for each image as a representation of the percentage of total fat content within the sample). The dynamic-mechanical properties of these samples were also studied using a controlled-strain rotational rheometer. Storage modulus and loss modulus were determined in a frequency range of 0.01 to 10 Hz. The strain value was obtained by preliminary strain sweep oscillatory trials to determine the linear viscoelastic region of the cream cheese-type products. Statistical correlation analysis was performed on the results to help identify any microstructural-mechanical structure relationships. The results from this study show that microtomography is a suitable technique for the microstructural analysis of fat in cream cheese-type products, as it does not only provide an accurate percentage of the volume of the fat present but can also determine its spatial distribution.     

Characterizing the cellular structure of bread crumb and crust as affected by heating rate using X-ray microtomography

The effect of two baking conditions 240 °C and 220 °C (corresponding to heating rates 7.39 and 6.11 °C/min respectively) on the cellular structure of bread was investigated using X-ray microtomography. A comparison between helium pycnometry and X-ray microtomography was carried out and confirmed the quality of analysis in 3-D. Porosity profiles were determined in the interface crust/crumb and showed higher porosity and lower density of the upper crust when increasing heating rate and baking with steaming. The porosity profile of the whole slice bread showed differences between breads baked at 220 °C and 240 °C; that can be explained by the non uniformity in local expansion during baking resulting in different areas of variable density. Higher density was found in the bottom of the slice due to compression forces during baking. However, the upper zone of the slice was more porous, in relation with the expansion. These differences influence the texture and led to different kinetics of staling. Results of tortuosity confirm that the relative path length is shorter along the height related to the expansion of the bread during baking. Additionally, the relative path length through the pores is shorter when baking at 240 °C than when baking at 220 °C, in relation with porosity.     

Effects of freezing/thawing on the microstructure and the texture of smoked Atlantic salmon (Salmo salar)

The changes in microstructure and texture during smoking of fresh and frozen/thawed Atlantic salmon was studied in fish from three different origins; ocean-ranched Atlantic salmon (Salmo salar) from Iceland and two groups of farmed Atlantic salmon from northern and western Norway. The muscle fibers from the frozen and thawed fish shrank, and the extracellular space increased compared to the fresh muscle. The muscle fibers from salmon fillets with smaller fiber diameter shrank to a less extent than fibers from salmon material with a larger fiber diameter. After smoking the space between the fibers and the fiber shrinkage increased to a higher extent in the muscle from the salmon that were frozen prior to smoking than muscle smoked from fresh salmon. The initial cross-sectional area of the fibers was not found to be related to the yield during smoking.     

Influence of freezing rate variation on the microstructure and physicochemical properties of food emulsions

The freezing rate used in industrial applications may vary for a number of reasons, such as changes in food mass, food composition, and freezing equipment operation. In this study, we evaluated the influence of freezing rates on the microstructure, stability and physicochemical properties of model emulsion-based sauces. Slow freezing (−0.015 °C/min) resulted in a larger mean particle size than fast freezing (−0.11 °C/min), which was attributed to increased fat droplet flocculation and coalescence. The influence of various additives (salt, sugar, gums) on the properties of the sauces was also investigated. The addition of 200 mmol/L NaCl promoted droplet flocculation and phase separation whereas 150 mmol/L sucrose inhibited droplet flocculation and phase separation, and inhibited ice crystal growth. The addition of 0.2% xanthan gum promoted flocculation, but inhibited phase separation and ice crystal growth. Our results are interpreted in terms of the influence of the additives on the phase behavior of water, and the colloidal interactions between the fat droplets. This study provides valuable information about the major factors, i.e., salt and sugar, and influence on the stability of emulsion-based products to freeze–thaw abuses, which has important implications for the development of high quality frozen meals.     

速冻食品的冰晶形态及辅助冻结方法研究进展

文章简述了食品速冻技术以及不同冻结速度下形成的冰晶形态及观测冰晶的方法,综述了压力辅助冻结、电场辅助冻结以及磁场辅助冻结等技术在近几年的研究进展。直接法能直接观察到冻结过程形成的冰晶,而间接法则是通过观察冻结后冰晶在食品内部留下的间隙来分析冰晶特征。压力辅助冻结能提高过冷度,在压力释放时水分瞬间冻结,使形成的冰晶细小且分布均匀;电场辅助冻结能降低成核温度促使形成更小尺寸的冰晶;磁场辅助冻结能增强氢键抑制冰晶的生长,3种辅助冻结方式有利于提高冷冻食品的品质,具有良好的应用前景。     

Effects of freezing and frozen storage on the microstructure and texture of ewe's milk cheese

Semi-hard ewe's milk cheeses, frozen immediately after manufacture either slowly at –35 °C or rapidly at –80 °C and stored at –20 °C for 4 months were studied for microstructural and textural characteristics during subsequent ripening. Two control groups were used to establish the effect of freezing: the fresh unfrozen cheese and cheese thawed immediately after freezing. Freezing proper did not result in any marked changes in the textural parameters of the cheeses, but considerable changes were found in slowly frozen cheeses after 4 months of frozen storage. Shear strength values were lower in all frozen and stored cheeses, particularly in cheese samples frozen slowly compared to those in the unfrozen control batch. This parameter and firmness values were significantly lower in both slowly and rapidly frozen cheeses at the completion of ripening. Ripening tended to offset differences in elasticity, noticeable in the cheeses during the first 30 days of ripening. Light microscopy and electron microscopy revealed small cracks and ruptures in the cheeses which could not be observed by the naked eye. More extensive damage to the cheese microstructure was found in slowly frozen cheese samples stored frozen for 4 months.     

Icy affairs: Understanding recent advancements in the freezing and frozen storage of fish

Freezing methods have evolved over the last 30 years. This review states the effect of various freezing methods on the quality of fish and seafood. Freezing temperatures, freezing, and frozen storage temperatures were also analyzed and reviewed. The changes in the ice crystal, protein, and lipid affect the fish quality and nutritional value during freezing and frozen storage. Freezing methods when combined with various additives or preprocessing approaches help improve the efficacy of freezing and frozen storage. Several experimental or emerging methods also have positive effects on the products' quality. According to the metadata reanalysis of quality markers, freshly frozen fish using different freezing methods may vary much in terms of ice diameter, but not others. High pressure freezing or immersion freezing-derived fish retains the best quality through frozen storage. More data are required on freezing methods (electrical-assisted freezing, microwave-assisted freezing, magnetic-assisted freezing, radiofrequency-assisted freezing, and the commercial's application and investment should be considered in the future. This review sheds light on finding a balanced initial shear force during freezing and the use of certain additives to control freezing-related damages. Focusing on ice diameter alone may be futile (e.g., liquid N₂ freezing). Future optimization of technologies should be in a way that several processes along the farm to fork such as freezing, frozen storage, thawing, thermal processing of fish, and even refabrication of food should mutually complement each other's needs to deliver safe and high-quality fish to the consumer's plate, even after a prolonged shelf-life.     

Control of ice crystal nucleation and growth during the food freezing process

Freezing can maintain a low-temperature environment inside food, reducing water activity and preventing microorganism growth. However, when ice crystals are large, present in high amounts, and/or irregularly distributed, irreversible damage to food can occur. Therefore, ice growth is a vital parameter that needs to be controlled during frozen food processing and storage. In this review, ice growth theory and control are described. Macroscopic heat and mass transfer processes, the relationship between the growth of ice crystals and macroscopic heat transfer factors, and nucleation theory are reviewed based on the reported theoretical and experimental approaches. The issues addressed include how heat transfer occurs inside samples, variations in thermal properties with temperature, boundary conditions, and the functional relationship between ice crystal growth and freezing parameters. Quick freezing (e.g., cryogenic freezing) and unavoidable temperature fluctuations (e.g., multiple freeze–thaw cycles) are both taken into consideration. The approaches for controlling ice crystal growth based on the ice morphology and content are discussed. The characteristics and initial mechanisms of ice growth inhibitors (e.g., antifreeze proteins (AFPs), polysaccharides, and phenols) and ice nucleation agents (INAs) are complex, especially when considering their molecular structures, the ice-binding interface, and the dose. Although the market share for nonthermal processing technology is low, there will be more work on freezing technologies and their theoretical basis. Superchilling technology (partial freezing) is also mentioned here.     

X-ray micro-computed tomography of cellular food products

Modern food processing is increasingly concerned with the production of products with complex aerated microstructures which determine to a large extent the mechanical and aesthetic properties of these products. The development and analysis of such new materials require non-invasive techniques for visualisation and measurement of the internal microstructure. This paper describes the imaging, visualisation and analysis of the three-dimensional (3D) cellular microstructure of a number of food products (aerated chocolate, mousse, marshmallow and muffin) using X-ray micro-computed tomography. A 3D model of the foam microstructure is determined and, by combining image analysis with a stereological technique, quantitative information is obtained on a number of parameters including spatial cell size distribution, cell wall-thickness distribution, connectivity, and voidage. The work shows that X-ray micro-computed tomography is an elegant and useful tool for the study of the 3D structure of cellular food materials.     

Characterization of adsorption sites on aggregate soil samples using synchrotron X-ray computerized microtomography

Synchrotron-source X-ray computerized microtomography (CMT) was used to evaluate the adsorptive properties of aggregate soil samples. A linear relationship between measured mean mass attenuation coefficient (sigma) and mass fraction iron was generated by imaging mineral standards with known iron contents. On the basis of reported stoichiometries of the clay minerals and identifications of iron oxyhydroxides (1), we calculated the mass fraction iron and iron oxyhydroxide in the intergranular material. The mass fractions of iron were estimated to range from 0.17 to 0.22 for measurements made at 18 keV and from 0.18 to 0.21 for measurements made at 26 keV. One aggregate sample also contained regions within the intergranular material with mass fraction iron ranging from 0.29 to 0.31 and from 0.33 to 0.36 for the 18 and 26 keV measurements, respectively. The mass fraction iron oxyhydroxide ranged from 0.18 to 0.35 for the low-iron intergranular material and from 0.40 to 0.59 for the high-iron intergranular material. Using absorption edge difference imaging with CMT, we visualized cesium on the intergranular material, presumably because of adsorption and possible exchange reactions. By characterizing the mass fraction iron, the mass fraction iron oxyhydroxide, and the adsorptive capacity of these soil mineral aggregates, we provide information useful for conceptualization, development, and parametrization of transport models.     

Multifractal properties of pore-size distribution in apple tissue using X-ray imaging

The pore-size distribution (PSD) has an important influence on the complex gas transport phenomena (O₂ and CO₂) that occur in apple tissue during storage under controlled atmosphere conditions. It defines the apple tissue microstructure that is correlated to many other apple properties. In this article multifractal analysis (MFA) has been used to study the multiscale structure of the PSD using generalized dimensions in three varieties of apples (Jonagold, Greenstar, and Kanzi) based on X-ray imaging technology (8.5 μm resolution). Tomographic images of apple samples were taken at two positions within the parenchyma tissue: close to the peel and near to the core. The images showed suitable scaling properties. The generalized dimensions were determined with an R² greater than 0.98 in the range of moment orders between −1 and +10. The variation of D_q with respect to q and the shape of the multifractal generalized spectrum revealed that the PSD structure of apple tissue has properties close to multifractal self-similarity measures. Comparisons among cultivars showed that, in spite of the complexity and variability of the pore space of these apple samples, the extracted generalized dimensions from PSD were significantly different (p < 0.05). The generalized dimensions D₀, D₁, D₂, and the quantity D₀–D₂ could be used to discriminate tissue samples from different positions or cultivars. Also, high correlations were found between these parameters and the porosity (R² ? 0.935). These results demonstrate that MFA is an appropriate tool for characterizing the internal pore-size distribution of apple tissue and thus may be used as a quantitative measure to understand how tissue microstructure affects important physical properties of apple.     

X-ray computerized microtomography and confocal Raman microscopy as complementary techniques to conventional imaging tools for the microstructural characterization of Cheddar cheese

This study explored the use of X-ray computerized microtomography (micro-CT) and confocal Raman microscopy to provide complementary information to well-established techniques, such as confocal laser scanning microscopy (CLSM), for the microstructural characterization of cheese. To evaluate the potential of these techniques, 5 commercial Cheddar cheese samples, 3 with different ripening times and 2 with different fat contents, were analyzed. Confocal laser scanning microscopy was particularly useful to describe differences in fat and protein distribution, especially between the 2 samples with different fat contents. The quantitative data obtained through image analysis correlated well with the nutritional information provided in the product labels. Conversely, micro-CT was more advantageous for studying the size and spatial distribution of microcrystals present within the cheese matrix. Two types of microcrystals were identified that differed in size, shape, and X-ray attenuation. The smallest, with a diameter of approximately 10 to 20 μm, were more abundant in the samples and presented a more uniform roundish shape and higher X-ray attenuation. Larger and more heterogeneous crystals with diameters reaching 50 μm were also observed in scarcer numbers and showed lower X-ray attenuation. Confocal Raman microscopy was useful not only for identifying the distribution of all these components but also allowed comparing the presence of micronutrients such as carotenoids in the cheeses and provided compositional information on the crystals detected. Small and large crystals were identified as calcium phosphate and calcium lactate, respectively. Overall, using micro-CT, confocal Raman microscopy, and CLSM in combination generated novel and complementary information for the microstructural and nutritional characterization of Cheddar cheese. These techniques can be used to provide valuable knowledge when studying the effect of milk composition, processing, and maturation on the cheese quality attributes.     

Pore-scale characterization of organic immiscible-liquid morphology in natural porous media using synchrotron X-ray microtomography

The objective of this study was to quantitatively characterize the pore-scale morphology of organic immiscible liquid residing within natural porous media. Synchrotron X-ray microtomography was used to obtain high-resolution, three-dimensional images of solid and liquid phases in packed columns. The image data were processed to generate quantitative measurements of organic-liquid blob morphology. Three porous media, comprising a range of particle-size distributions, were used to evaluate the impact of porous-medium texture on blob morphology. The sizes and shapes of the organic-liquid blobs varied greatly, ranging from small spherical singlets (> or = 0.03 mm in diameter) to large, amorphous ganglia with mean lengths of 4-5 mm. The smaller blobs were composed primarily of singlets, which comprised approximately half of all blobs for all three media. Conversely, large, complex blobs comprising four or more bodies composed 11-24% of the total number of blobs. However, the majority of the total organic-liquid surface area and volume was associated with the largest blobs. The ratio of median blob size to median grain size was close to unity for all three systems. The distribution of blob sizes was greatest for the porous medium with the broadest particle-size and pore-size distributions. These results illustrate the utility of synchrotron X-ray microtomography for characterizing fluid distributions at the pore scale in natural porous media.     

Coffee beans microstructural changes induced by cultivation processing: An X-ray microtomographic investigation

The present work reports on the microstructural characterisation of four types of different processed coffee beans, Coffea arabica, Arabica monsooned, Coffea canephora and Robusta monsooned, by means of X-ray microtomography technique (μCT). A three dimensional (3-D) quantitative analysis was carried out on the microstructure the bean samples before and after roasting. The 3-D microstructure information provides a better understanding of the structure of the beans and from an engineering perspective; knowledge about the microstructure can be used to identify the important processing parameters that affect the quality of coffee. With regards to the microstructure, the porosity increase can summarise the overall effects of the roasting process on coffee beans. Results demonstrate the success of μCT for the quantification of the microstructural alterations of the coffee beans induced by their different cultivation processes before and after the roasting process.     

Characterizing pore-scale dissolution of organic immiscible liquid in natural porous media using synchrotron X-ray microtomography

The objective of this study was to characterize the pore-scale dissolution of organic immiscible-liquid blobs residing within natural porous media. Synchrotron X-ray microtomography was used to obtain high-resolution, three-dimensional images of the aqueous, organic-liquid, and solid phases residing in columns packed with one of two porous media. Images of the packed columns were obtained after a stable, discontinuous distribution (e.g., residual saturation) of the organic liquid (trichloroethene) had been established, and three subsequent times during column flushing. These data were used to characterize the morphology of the organic-liquid blobs as a function of dissolution, and to quantify changes in total organic-liquid volume, surface area, and water-organic liquid interfacial area. The dissolution dynamics of individual blobs appeared to be influenced by the local pore configuration. In addition to dissolution-induced shrinkage, some blobs were observed to separate into multiple distinct subunits. The median blob size decreased by approximately a factor of 2 at the point where approximately 90% of the initial organic-liquid volume had been removed. The ratio of capillary associated interfacial area to total water-organic liquid interfacial area increased by 50% at the point where approximately 95% of the initial mass had been removed. A nearly linear relationship was observed between both total and capillary associated interfacial area and organic liquid volumetric fraction. Changes in the measured aqueous-phase trichloroethene effluent concentrations were well correlated with changes in the volume, surface area, and number of blobs. The effluent concentration data were adequately described by a first-order mass transfer expression employing a constant value of the mass-transfer coefficient, with values for the water-organic liquid interfacial area obtained independently from the microtomography data.     

Prediction of frozen food properties during freezing using product composition

ABSTRACT:  Frozen water fraction (FWF), as a function of temperature, is an important parameter for use in the design of food freezing processes. An FWF-prediction model, based on concentrations and molecular weights of specific product components, has been developed. Published food composition data were used to determine the identity and composition of key components. The model proposed in this investigation had been verified using published experimental FWF data and initial freezing temperature data, and by comparison to outputs from previously published models. It was found that specific food components with significant influence on freezing temperature depression of food products included low molecular weight water-soluble compounds with molality of 50 μmol per 100 g food or higher. Based on an analysis of 200 high-moisture food products, nearly 45% of the experimental initial freezing temperature data were within an absolute difference (AD) of ± 0.15 °C and standard error (SE) of ± 0.65 °C when compared to values predicted by the proposed model. The predicted relationship between temperature and FWF for all analyzed food products provided close agreements with experimental data (± 0.06 SE). The proposed model provided similar prediction capability for high- and intermediate-moisture food products. In addition, the proposed model provided statistically better prediction of initial freezing temperature and FWF than previous published models.