Thermal and mechanical properties of linear segmented polyurethanes with butadiene soft segments

A series of segmented polyurethanes based on a hydroxyl terminated polybutadiene soft segment (HTPBD) have been prepared with varying hard segment content between 20 and 60 weight percent. These materials are linear and amorphous and have no potential for hydrogen bonding between the “hard” and “soft” segments. The existence of two-phase morphology was deduced from dynamic mechanical behavior and thermal analysis. Both techniques showed a soft segment glass transition temperature, T_gs, at ?56°C and hard segment transitions between 20 and 100°C, depending on the urethane content. The low value of T_g, only 8° higher than the T_g of free HTPBD and independent of hard segment concentration indicated nearly complete phase segregation. Depending on the nature of the continuous and dispersed phases, the urethanes behaved as elastomers below 40 weight percent hard segment or as glasslike materials at higher hard segment contents. The effect of thermal history on transitions of the HTPBDurethanes was also investigated and the results suggest that the absence of hydrogen bonding to the soft segment must account for the extraordinary insensitivity to thermal history in dynamic mechanical, thermal and stress-strain behavior. Comparisons are made to the more common polyurethanes containing polyether and polyester soft segments.     

Thermal transition behavior of polybutadiene containing polyurethanes

The thermal transition behavior of a series of hydroxy terminated polybutadiene (HTPBD) containing segmented polyurethanes has been studied by differential scanning calorimetry (DSC) and thermal mechanical analysis (TMA). Four transition regions are observed; the soft segment T_g, at ?74°C, two hard segment transitions T₁, at 40°C and T₂ at 103°C and a softening region by TMA at 180°C, presumed to arise from the dissociation of allophonate bonding, The low T_g, only 7°C higher than the T_g of free HTPBD, indicates nearly complete phase segregation despite the amorphous nature of the hard segment structure. The dependence of T₁, on hard segment length and thermal cycling suggests that it represents domains consisting primarily of shorter hard segments units. Factors contributing to the rather low mechanical properties of HTPBD polyurethanes are also discussed.     

Structural and mechanical properties of polybutadiene-containing polyurethanes

A series of segmented polyurethanes based on hydroxylterminated polybutadienes (HTPBD) and their hydrogenated derivatives (HYPBD) has been synthesized. Thermal, mechanical, and spectroscopic studies were carried out over a wide temperature range to elucidate the structure-property relationships existing in these polymers. Both thermal and dynamic mechanical response showed a soft segment T_g at ?74°C for the unsaturated polyurethanes and at ?69°C for the hydrogenated samples. In addition, two hard segment transitions are observed by differential scanning calorimetry (DSC) at 40 and 75°C and a softening region by thermal mechanical analysis (TMA) at 190°C. The low T_g, very close to that of the free HTPBD and HYPBD and independent of hard segment content, indicated that these polymers were well phase separated. Results of infrared analysis revealed that at room temperature, 90-95 percent of the urethane N-H groups formed hydrogen bonds. Since hydrogen bonding resides only within the hard segment domain in these butadiene-containing polyurethanes the extent of H-bonding served as additional evidence for nearly complete phase segregation. From dynamic mechanical studies, the plateau modulus above the soft segment T_g and stress-strain behavior depended upon the concentration of hard segments. A slight increase in the modulus, a moderate increase in stress (σ_b), and decrease in elongation accompanied a higher hard segment content. The thermal and mechanical response of these polyurethanes appears to be consistent with behavior observed for other phase segregated systems. Variations in behavior resulting from hydrogenation of the precursor prepolymer are discussed.     

Morphology of polyurethane–isocyanurate elastomers

The dynamic viscoelastic properties and thermal transition behavior of reaction injection molding (RIM) and cast polyurethane—isocyanurate elastomers have been studied as a function of various segments (soft and hard urethane, and hard isocyanurate) content. RIM and cast elastomers were prepared at different concentrations of soft and hard urethane, and hard isocyanurate segments. RIM elastomers with the higher isocyanate index (lower hard urethane and greater isocyanurate segment content) displayed an unchanged T_g (glass transition temperature of soft segment) and increasing T_gh (glass transition temperature of hard segment) related to the hard urethane and isocyanurate segments. This is due to the phase separation between the soft and the hard segments. Cast elastomers synthesized from the higher amount of 1,4-butanediol (greater hard urethane and less hard isocyanurate segment content) showed an increasing T_gs, decreasing T_gh of hard urethane segments, and an unchanged T_gh of isocyanurate segments. This is related to the phase mixing between the soft and the hard urethane segments and the phase separation of hard isocyanurate and hard urethane segments.     

Ionene segmented block copolymers containing imidazolium cations: Structure-property relationships as a function of hard segment content

Imidazolium ionene segmented block copolymers were synthesized from 1,1′-(1,4-butanediyl)bis(imidazole) and 1,12-dibromododecane hard segments and 2000 g/mol PTMO dibromide soft segments. The polymeric structures were confirmed using ¹H NMR spectroscopy, and resonances associated with methylene spacers from 1,12-dibromododecane became more apparent as the hard segment content increased. TGA revealed thermal stabilities ≥250 °C for all imidazolium ionene segmented block copolymers. These ionene segmented block copolymers containing imidazolium cations showed evidence of microphase separation when the hard segment was 6-38 wt%. The thermal transitions found by DSC and DMA analysis found that the T_g and T_m of the PTMO segments were comparable to PTMO polymers, namely approximately −80 °C and 22 °C, respectively. In the absence of PTMO soft segments the T_g increased to 27 °C The crystallinity of the PTMO segments was further evidence of microphase separation and was particularly evident at 6, 9 and 20 wt% hard segment, as indicated in X-ray scattering. The periodicity of the microphase separation was well-defined at 20 and 38 wt% hard segment and found to be approximately 10.5 and 13.0 nm, respectively, for these ionenes wherein the PTMO soft segment is 2000 g/mol. Finally, the 38 and 100 wt% hard segment ionenes exhibited scattering from correlations within the hard segment on a length scale of approximately 2-2.3 nm. These new materials present structure on a variety of length scales and thereby provide various routes to controlling mechanical and transport properties.     

Transition behavior and phase segregation in TDI polyurethanes

Prior studies of two series of segmented polyurethanes based on 2, 4 toluene cliisocyanate (2, 4 TDI) or 2, 8 TDI, butanediol, and a 1000 molecular weight polytetramethyleneoxide (PTMO-1000) soft segment revealed a rapid increase in soft segment glass transition temperature (T_g) with increasing urethane content in the 2, 4 TDI series. The change in T_g couldbe correlated with estimates of hard segment-soft segment phase mixing obtained by infrared analysis of the urethane NH and carbonyl bands. In the present paper, the infrared data have been reevaluated using improved procedures for resolving the carbonyl band into H-bonded and nonbonded components, and the relation between the estimated extent of phase mixing and T_g has been reexamined. The transition behavior in an extensive series of related polymers has also been determined, including 2, 4 TDI arid 2, 6 TDI samples with PTMO2000 as well as polybutyleneadipate (PBA-1000 and PBA-2000) soft segments. The results indicate the effectiveness, of increased soft segment molecular weight in promoting phase segregation, imply that much greater phase mixing occurs in polyester than polyether samples, suggest that anchoring the ends of the soft segments has only a small effect on T_g, and provide some evidence that H-bonding not only increases T_g but can also impede soft segment crystallization.     

Synthesis,characterisation, and chemical degradation of segmented polyurethanes with butylamine for chemical recycling

Polyurethane elastomers (PU) have been synthesized from polytetramethylene glycol 2000 (PTMG 2000); 4, 4′‐diphenylmethane diisocyanate (MDI) and 1, 4‐butanediol (BD) as chain extender. This synthesis has been done in two steps known as prepolymer methods. The concentration of soft segments and hydrogen attachment in the matrices, have been studied. The results show that the glass transition of the soft segment T_g(s) do not take any changes with the concentration of the soft segment in the matrices. Although, the glass transition temperature of the hard segment T_g(H) increases when the concentration of the hard segment increases in the matrices. In general, the properties of the polyurethane elastomers depend on the extenders nature, the synthesis methods, phase segregation etc. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Comparison of properties of thermoplastic polyurethane elastomers with two different soft segments

Two series of thermoplastic polyurethane elastomers [poly(propylene glycol) (PPG) based PP samples and poly(oxytetramethylene)glycol (PTMG) based PT samples] were synthesized from isophorone diisocyanate (IPDI)/1,4-butanediol (BD)/PPG and IPDI/BD/PTMG. The IPDI/BD based hard segments contents of polyurethane prepared in this study were 40–73 wt %. These polyurethane elastomers had a constant soft segment molecular weight (average M_n, 2000) but a variable hard segment block length (n, 3.5–17.5; average M_n, 1318–5544). Studies were made on the effects of the hard segment content on the dynamic mechanical thermal properties and elastic behaviors of polyurethane elastomers. These properties of PPG based PP and PTMG based PT samples were compared. As the hard segment contents of PP and PT samples increased, dynamic tensile modulus and α-type glass transition temperature (T_g) increased; however, the β-type T_g decreased. The permanent set (%) increased with increasing hard segment content and successive maximum elongation. The permanent set of the PT sample was lower than that of the PP sample at the same hard segment content. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1349–1355, 1998     

Differential scanning calorimetry analysis of morphological changes in segmented elastomers

Investigations of morphological changes which are induced in segmented elastomers by annealing and quenching are reported. Four different polymers were studied each based on the same soft segment—1000 or 2000 molecular weight poly(tetramethylene oxide). The hard segments were 4,4′-diphenylmethane diisocyanate (MDI) chain extended with 1,4-butane diol (ET series), piperazine coupled with 1,4-butane diol bischloroformate (BN-1,4), or dimethyl terephthalate condensed with 1,4-butane diol (H-50). Following annealing at various temperatures (120, 150, 170, or 190°C), the polymers were quenched to ambient conditions, and their properties measured by differential scanning calorimetry (DSC) as a function of time following the quench. DSC measurements taken immediately after the quench show that the soft segment T_g is higher than that of the control, suggesting that the applied thermal history promoted increased mixing of hard and soft segments. As time passes after quenching, the T_g values decrease and approach an equilibrium value. This effect is much smaller for those samples having crystalline hard segments. Endotherms attributed to the disruption of long range ordering in the hard segment domains resulted from the annealing process. These endotherms appeared at higher temperatures for higher annealing temperatures. The positions of crystalline melting endotherms were independent of the annealing/quenching conditions investigated.     

Mechanical,thermal, and electric properties of polyurethaneimide elastomers

Linear polyurethaneimide elastomers (PUI) were obtained from polyether- or polyester-diols, diphenylmethane diisocyanate or bitolylene diisocyanate and pyromellitic acid dianhydride. It was found that these polymers have considerably better mechanical properties than typical linear polyurethanes (PU). The elastic modulus and stress at break increase with contents of the hard polyimide segments. The softening temperatures and thermal stability of the PUI at 500°C were higher than the ones of PU with similar hard segment contents. Electric properties of PUI were close to the ones of conventional PU. It was shown that cellular PUI had considerably lower dielectric constant. T_g's of the soft segments PUI were less than T_g's corresponding to PU. It is connected with greater phase separation of the hard imide segments from the soft polyether– or polyester–urethane matrix.     

Segmented block copolymers of natural rubber and bisphenol A–toluene diisocyanate oligomers

Segmented block copolymers were synthesized from hydroxyl‐terminated liquid natural rubber and polyurethane oligomers based on Bisphenol A and toluene diisocyanate by one‐shot and two‐shot processes in solution. Structural features were characterized by infrared and nuclear magnetic resonance spectroscopic analysis. The spectra of the one‐shot materials were identical with those of the two‐shot materials, indicating their chemical identity. The soft segment T_g was well defined and almost invariant around −64°C, but the hard segment T_g varied from 75 to 105°C as the hard segment content increased from 30 to 60 wt %. Two relaxation temperatures were observed for each sample in dynamic mechanical analysis (DMA). These observations and the two‐stage thermal decomposition by random nucleation mechanism, as investigated in thermogravimetric analysis unambiguously confirmed complete phase segregation in these materials. The scanning electron microscopy and optical micrographs showed well‐defined domains dispersed in a matrix, indicating the two‐phase morphology. Systematic changes in hardness and tensile properties with hard segment content were also observed. The samples behaved like soft elastomers at lower hard segment content, toughened plastics at high hard segment content, and rigid elastomers at intermediate compositions. Variations in hardness and tear strength were consistent with this behavior. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 706–721, 1999     

Structure and properties of shape-memory polyurethane block copolymers

Segmented polyurethanes containing soft segments with lower molecular weight exhibit shape-memorizing properties. Structure and properties of shape-memorizing polyurethanes (S-PUs) were studied. S-PUs are characterized by a rather high glass transition temperature: T_g of S-PUs is usually in the range of 10–50°C. A Pplot of 1/T_m against–In X_A is approximately linear, indicating that the hard segments are randomly distributed along the molecular chain. S-PUs with a hard segment of 67–80 mole % form negative spheruiites; they give a faint scattering maximum in a small-angle X-ray diffraction pattern. On the other hand, S-PUs with a hard segment of 50 mole % form fine birefringent elements, giving diffuse scattering in its SAXD pattern. A cyclic test of an S-PUs above T_g indicates that the residual strain increases and the recovery strain decreases with increasing cycle and maximum strain. It has been suggested by dynamic mechanical investigation that the shape-memorizing property of the S-PUs may be ascribed to the molecular motion of the amorphous soft segments. © 1996 John Wiley & Sons, Inc.     

Phase Behavior and Mechanical Properties of Siloxane-Urethane Copolymer

Two series of siloxane-urethane copolymers were prepared from polydimethylsiloxane (PDMS) with a molecular weight of 1000 or 1800 which was used as a soft segment, 4,4′-diphenylmethane diisocyanate (MDI) and 1,4-butanediol (1,4-BD). Differential scanning calorimetry (DSC) demonstrated that the position (T_gs) and breadth (ΔB) of soft-segment glass transition of copolymers remained constant as the hard-segment content increased. Heat capacities at soft-segment glass transition of the copolymer (ΔCp) were 0.195∼0.411 J/g^○C and heat capacities of pure PDMS (ΔCp₀) were 0.571∼0.647 J/g^○C, leading to the various ΔCp/ΔCp₀ ratios. The ΔCp/ΔCp₀ ratios decreased as the increasing of hard-segment content, showing poor phase separation. The FTIR spectrum confirmed the occurrence of hydrogen bonding in ether end-group of pure PDMS. The ether group of the soft segment led to interfacial mixing between soft and hard segments. The tan δ of the soft segment determined by dynamic mechanical testing (DMA) also identified the mixing of soft and hard segments. The mechanical properties of the copolymer were directly related to either the soft and hard segment contents or the chain lengths of soft and hard segments. The hard segment that reinforced the soft segment and interfacial thickness between soft and hard segment dominated the mechanical properties.     

Phase separation and phase inversion of polyurethane networks

A series of polyurethane networks were prepared from MDI (4,4¹-diphenyl methane diisocyanate), ethylene glycol and a polyoxyethylene-tipped polyoxypropylene triol. The phase separation and phase inversion phenomena of these polyurethane networks were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and measurement of their tensile properties. The DSC and DMA data indicate that the segmented copolyurethanes possess a two-phase morphology comprising soft and hard segments. It can be found from DSC data that the polyether soft segments exhibit a T_g (glass transition temperature) of –60 °C, and the aromatic hard segments display a T_g of about 128 °C. Two T_gs corresponding to the comprised segments can also be found by DMA for some segmented polyurethanes. Varying the content of aromatic hard segments over the range from 0 to 80 wt% changes the material behavior from a soft rubber through a highly extensible elastomer to a brittle semi-ductile glassy material. Based on the property-composition plots, phase inversion appears to occur at a hard segment content of about 50 wt%.     

The effect of segment length on some properties of thermoplastic poly(ester–siloxane)s

A series of novel thermoplastic elastomers, based on poly(dimethylsiloxane) (PDMS) as the soft segment and poly(butylene terephthalate) (PBT) as the hard segment, were synthesized by catalyzed two‐step, melt transesterification reactions of dimethyl terephthalate and methyl esters of carboxypropyl‐terminated poly(dimethylsiloxane)s (M?_n = 550–2170 g mol^?1) with 1,4‐butanediol. The lengths of both the hard and soft segments were varied while the weight ratio of the hard to soft segments in the reaction mixture was maintained constant (57/43). The molecular structure, composition and molecular weights of the poly(ester–siloxane)s were examined by ¹H NMR spectroscopy. The effectiveness of the incorporation of the methyl‐ester‐terminated poly(dimethylsiloxane)s into the copolymer chains was verified by chloroform extraction. The effect of the segment length on the transition temperatures (T_m and T_g) and the thermal and thermo‐oxidative degradation stability, as well as the degree of crystallinity and hardness properties of the synthesized TPESs, were studied. Copyright © 2003 Society of Chemical Industry     

Influence of ionic charge placement on performance of poly(ethylene glycol)-based sulfonated polyurethanes

Poly(ethylene glycol) (PEG)-based sulfonated polyurethanes bearing either sulfonated soft segments (SSSPU) or sulfonated hard segments (SHSPU) were synthesized using sulfonated monomers. Differential scanning calorimetry (DSC) revealed that sulfonate anions either in the soft segments or hard segments both increased the glass transition temperatures (T_g’s) of the soft segments and suppressed their crystallization. Moreover, dynamic mechanical analysis (DMA) and tensile analysis demonstrated that SSSPU possessed a higher modulus and tensile strength relative to SHSPU. Fourier transform infrared (FTIR) spectroscopy revealed that hydrogen bonding interactions in SHSPU were suppressed compared to SSSPU and noncharged PU. This observation suggested a high level of phase-mixing for SHSPU. In addition, atomic force microscopy (AFM) phase images revealed that both SSSPU and noncharged PU formed well-defined microphase-separated morphologies, where the hard segments phase-separated into needle-like hard domains at the nanoscale. However, SHSPU showed a phase-mixed morphology, which was attributed to increased compatibility of polar PEG soft segments with sulfonated ionic hard segments and disruption of hydrogen bonds in the hard segment. The phase-mixed morphology of SHSPU was further demonstrated using small angle X-ray scattering (SAXS), which showed a featureless X-ray scattering profile. In contrast, SAXS profiles of SSSPU and noncharged PU demonstrated microphase-separated morphologies. Moreover, SSSPU also displayed a broad ionomer peak ranging in q = 1–2 nm^?1, which resulted from the sodium sulfonate ion pair association in the polar PEG soft phase. Morphologies of sulfonated polyurethanes correlated well with thermal and mechanical properties.     

Synthesis and use of hydroxyl telechelic polybutadienes grafted by 2‐mercaptoethanol for polyurethane resins

The grafting of hydroxy telechelic polybutadienes (HTPBD) by 2‐mercaptoethanol to saturate 1,2‐double bonds which enabled an increase of the  OH functionality of HTPBD is presented. The functionalities of the virgin and grafted HTPBD were characterized both by ¹H‐NMR after silylation of the hydroxy end groups and the consumption of the mercaptan was determined by iodine titration. The radical addition of 2‐mercaptoethanol to HTPBD was not complete, which is not acceptable for an industrial application. Hence, the excess of mercaptan was reacted to allyl alcohol, leading to a new short telechelic diol able to be incorporated in the polyurethane (PU) network as a chain extender. This PU was prepared by addition of hexamethylene diisocyanate to both these diols. The thermal (glass transition, T_g, and decomposition temperatures), physical (gel time and viscosity), and mechanical (Shore hardness) properties were assessed. It was noted that the higher the hydroxyl functionality, the greater the Shore hardness, the viscosity, and the modulus but the lower the gel time and the break elongation. However, no improvement of the thermal stability was observed with the use of grafted HTPBD in PU resins. Their T_g's were observed to undergo a slight increase (of 4°C) in the case of PU prepared from Poly BD R45 HT® in contrast to that noted from Poly BD 20 LM® (20°C), showing a lower phase segregation in that latter case. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 1655–1666, 2000     

Structure and morphology of segmented polyurethanes: 2. Influence of reactant incompatibility

By following the copolymerization of a model polyurethane system, HTPBD/2,6 (or 2,4)-TDI/BDO, by optical microscopy, it was found that initial reactant incompatibility was the key factor in determining the final morphology of bulk sample. Based on this finding and the esults from the previous paper, models are proposed to describe the morphology during polymerization of this particular polyurethane system for several hard segment compositions where both macro-phase separation and micro-phase separation of reactants can occur during polymerization. The copolymerization of one seemingly compatible system, PPO-EO/MDI/BDO, which has been previously studied and commercially produced, was also followed by optical microscopy. In the size range which can be detected with an optical microscope using conventional optics, no heterogeneities were observable at the beginning of this reaction but phase separation was evident later in the reaction and can be xplained by the presence of micro-phase separation of reactants. Globule and spherulite formation and the presence of multiple T_g's and T_m's observed by previous workers can be explained by the two levels of heterogenities present during polymerization.     

Temperature dependence of molecular motions in the polyurethane-based membranes studied with paramagnetic spin probe

This third paper in this series regarding structure and dynamics of the polyurethane-based membranes studied with TEMPO spin probe presents the results of the ESR measurements performed to characterise mobility of segments in the permeable regions of the membranes. The variations of the spin probe motions with temperature have been analysed for the series of polyurethanes (PU) differing in molecular structure and compared with the results of the DSC studies. Along with T_50 G, the other temperatures, T_n, T_i, T_τ, at which the significant change in dynamics occurs have been determined and correlated with the length of the PU soft and hard segments, and then discussed with regard to the respective relationships of T_g. The results have demonstrated the sensitivity of the ESR method to the segmental motions, which have not been detected by the DSC technique. From the DSC and ESR data the size of the motional chain segment in various PUs has been estimated, which has been found to follow the trend that polymers with higher T_g have bulkier segments. Two unusual observations have been made, concerning the deviation from the Arrhenius relation at high temperature for some PUs, and the increased mobility of the TEMPO molecules in some poly(urethane-urea)s after their thermal treatment. These results have been interpreted so far either in terms of the possible translational diffusion of the TEMPO molecules for those PUs showing lesser amount of the hard segments, or in terms of the increased free volume resulting from the temperature induced structural changes within the permeable regions of poly(urethane-urea)s.     

Properties of polyisobutylene polyurethane block copolymers: 3. Hard segments based on 4,4′-dicyclohexylmethane diisocyanate (H12MDI) and butane diol

A series of polyisobutylene (PIB) polyurethanes based on 4,4′-dicyclohexylmethane diisocyanate (H₁₂MDI) have been synthesized and their structure-property relationships have been investigated. The PIB glycol was synthesized by the ‘inifer’ technique. Sample compositions were designed for independent investigation of the effects on physical properties of hard segment content and soft segment molecular weight and for comparison with corresponding 4,4′-diphenylmethane diisocyanate (MDI) based PIB polyurethanes. Increasing hard segment content resulted in improved dynamic and tensile modulus while elongation at break was unaffected. Increasing soft segment molecular weight led to decreased mechanical properties attributed to larger domain sizes as indicated by small angle X-ray scattering (SAXS). Both the soft segment T_g and the extent of interfacial mixing as measured by SAXS were unaffected by hard segment content and soft segment molecular weight suggesting that the materials were highly phase separated. In comparison with corresponding MDI based materials the H₁₂MDI based polyurethanes exhibited less hard segment ordering, slightly less interfacial mixing, smaller domain sizes, and slightly better ultimate tensile properties.