Jet cooking dramatically improves the wet strength of soy adhesives

The impact of jet cooking on shear strength of soy-and-water adhesives was investigated to understand the higher shear strength of commercial soy protein isolates compared to soy flours. Soy flour-based wood adhesives are appealing because of their bio-based content, low formaldehyde emission, and low cost, but their commercial application is limited by low wet cohesive strength. Previous researchers proposed that the process of jet cooking (steam injection with high turbulence followed by rapid cooling) was responsible for the high (~3 MPa) wet shear strength of adhesives made with commercially produced soy protein isolate, using the ASTM D 7998 test. In this work, we show that jet cooking did dramatically increase the wet strength of laboratory-produced, native-state soy protein isolate from 0.6 to 3 MPa, a strength similar to many commercial isolates. Jet cooking was far less effective at developing wet strength of soy flours, but greatly increased the viscosity of virtually all our soy materials. We hypothesize that the benefits of jet cooking are primarily a result of nonequilibrium protein aggregation states because subsequent wet autoclaving of jet cooked soy proteins dramatically decreased wet strength. The dramatic differences in adhesive properties between commercial soy protein isolates and soy flours suggests that the common practice of using results obtained with commercial isolates to predict the performance of soy flour adhesives is inappropriate.     

A Formaldehyde-Free Water-Resistant Soy Flour-Based Adhesive for Plywood

The phasing out of the use of urea–formaldehyde adhesive in the fabrication of interior‐used hardwood plywood requires development of environmentally friendly bio‐based wood adhesives. We recently reported that phosphorylation of soy flour (SF) using phosphoryl chloride (POCl₃) greatly improved the moisture resistance of soy flour adhesive. In the present study, we investigated the effects of inorganic oxidizing agents, such as NaClO₂ and Ca(NO₂)₂, to further improve the wet bonding strength of phosphorylated SF (PSF) wood adhesive. We report that addition of 1.8 % (wet weight basis) Ca(NO₂)₂ to phosphorylated SF (PSF) adhesive formulation containing 25 % soy flour solids increased the wet bonding strength to greater than 3 MPa at 140 °C hot‐press temperature. The water resistance testing of the glued three‐ply hardwood plywood panels passed the three‐cycle soak/dry test recommended by the American National Standard for Hardwood and Decorative Plywood/Hardwood Plywood and Veneer Association protocol (ANSI/HPVA HP‐1‐2004). Since the process involves only inorganic chemistry and no petroleum‐based chemicals such as formaldehyde or polyamidoamine–epichlorohydrin are used, the PSF + Ca(NO₂)₂ adhesive is non‐toxic and environmentally safe.     

A new environmentally friendly bioadhesive mainly modified by propanetriol

In this paper, a series of new environmentally friendly bioadhesives with improved bonding strength were quickly synthesized via urea, sodium dodecyl sulfate (SDS) and propanetriol are mixed with soy isolate protein. The results showed that the bonding strength of the modified adhesives was changed with the increasing content of propanetriol. The maximum dry shear strength of the plywood bonded with the resultant adhesive was increased to 2.45 MPa when the propanetriol content was 20 ml. While the maximum wet shear strength of the plywood bonded with the resultant adhesive arrived 1.32 MPa, which is acceptable for industrial application in plywood fabrication according to the national standards of the People’s Republic of China (≥0.7 MPa). In addition, the orthogonal experiment suggested that the obtained material with pH of 9 for 5 h mixing at the hot pressing temperature of 120 °C exhibited the best comprehensive performance. Also, the FTIR, SEM and DSC measurements showed that the adhesives had a compact structure with stable thermal property.     

Development of a novel PPTA/cellulose composite insulation paper with low dielectric constant and improved mechanical properties by BTCA crosslinking

This study investigates the effect of 1,2,3,4-butane tetracarboxylic acid (BTCA) crosslinking treatment on the electrical properties of poly-p-phenylene terephthalate (PPTA)/cellulose insulation paper to prepare a novel composite insulation paper with low dielectric constant and good electrical performance. Three-layer PPTA/cellulose composite paper crosslinked by BTCA under various conditions, composite paper without crosslinking, directly mixed composite paper, and conventional Kraft paper are prepared. The morphology and surface chemical composition of the paper samples are characterized. Dielectric, mechanical, and thermal properties are investigated. Results show that the BTCA concentration of 0.2 mol L⁻¹ with a 180°C curing temperature is the relatively superior crosslinking condition to prepare a novel composite with low dielectric constant and good comprehensive performance. The dielectric constant and loss of the novel composite paper decrease to 3.21 and 0.392 at 50 Hz. The tensile strength of the BTCA crosslinked three-layer PPTA/cellulose composite paper (thickness: 130 μm) has reached 10.01 kN m⁻¹, increased by 41.6% than the directly mixed composite paper. The novel BTCA crosslinked composite paper also shows improved thermal stability. The BTCA crosslinking proves to be a promising method to improve the dielectric properties and electrical performance of the PPTA/cellulose composite paper.     

Preparation of a New Type of Polyamidoamine and Its Application for Soy Flour-Based Adhesives

The most commonly used curing agents for soy-based adhesives are polyamines, which have the problem of low solid content and/or high viscosity. To overcome this problem, a new type of polyamidoamine (PADA) resin was synthesized and applied to soy flour-based adhesives to improve their water resistance. The PADA solution obtained had a high solid content of 50 wt% and low viscosity of 270 cP. The optimum weight ratio of soy flour/PADA/maleic anhydride to prepare adhesive was 40/7/1.68. The wet strength of plywood prepared at the optimum weight ratio was 0.82 MPa, which meant the plywood could be used as type II plywood according to the Chinese National Standard GB/T 9846.7-2004. The results of water-insoluble solid content measurement and SEM observation demonstrated that cured soy flour–PADA–maleic anhydride adhesive had a 16 % greater water-insoluble solid content than soy flour–NaOH adhesive. The cross-linking network formed by the reactions of PADA and MA would increase the water-insoluble solid contents and improve water resistance of cured soy flour-based adhesives.     

Chemical phosphorylation improves the moisture resistance of soy flour‐based wood adhesive

A green‐chemistry approach to improve the moisture resistance of soy flour (SF)‐based wood adhesive is described. Chemical phosphorylation of SF (PSF), using POCl₃ as the phosphorylating agent, dramatically increased its wet bond strength. The optimum POCl₃:SF ratio that produced maximum wet bond strength was about 0.15 (g g^?1). The increase in wet bond strength of PSF (PSF0.15) was mostly due to the phosphate groups incorporated into the proteins and carbohydrates, and to a lesser degree to phosphorylation‐induced protein denaturation. The attached phosphate groups acted as cross‐linking agents, either via covalent esterification with hydroxyl groups on wood chips or via ionic and hydrogen‐bonding interactions with functional groups in wood chips. At hot‐press temperatures above 160°C the wet bond strength of PSF0.15 was >2.6 MPa, a level that might be acceptable for interior‐used hardwood plywood and particleboard. POCl₃ is a low cost, general‐purpose reagent and therefore PSF‐based adhesive is expected to be environmentally friendly. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40451.     

Novel benzoxazine monomer containing diacetylene linkage: An approach to benzoxazine thermosets with low polymerization temperature without added initiators or catalysts

A novel benzoxazine monomer containing diacetylene linkage has been synthesized by applying an oxidative coupling approach. The structure is confirmed by ¹H and ¹³C nuclear magnetic resonance (NMR) spectroscopy, and Fourier transform infrared (FTIR) spectroscopy. Differential scanning calorimetry (DSC) is used to study crosslinking behavior of synthesized material. The benzoxazine monomer exhibits unexpectedly low exothermic peak with the onset around 140 °C, which is significantly lower than conventional benzoxazines or benzoxazines containing additional crosslinking sites. Benzoxazine polymerization at this low temperature is also confirmed by FTIR. The initial model studies are made in order to understand this phenomenon and preliminary explanation is given. High thermal stability of the crosslinked thermoset was confirmed by thermogravimetric analysis (TGA).     

Comparative study of physical properties of water‐blown rigid polyurethane foams extended with commercial soy flours

The use of renewable resources (mainly carbohydrates) in rigid polyurethane foam has been known to offer several advantages, such as increased strength, improved flame resistance, and enhanced biodegradability. Less attention has been directed to inexpensive protein‐based materials, such as defatted soy flour. The objectives of this study were to develop water‐blown rigid polyurethane foams, containing defatted soy flour, that have acceptable or improved physical properties which also lower the cost of the foam formulation and to compare the properties of developed foams extended with three kinds of commercial soy flour. Water‐blown low‐density rigid polyurethane foams were prepared with poly(ether polyol)s, polymeric isocyanates, defatted soy flour, water, a catalyst mixture, and a surfactant. Soy flour and the initial water content were varied from 0 to 40% and from 4.5 to 5.5% of the poly(ether polyol) content, respectively. A standard laboratory mixing procedure was followed for making foams using a high‐speed industrial mixer. After mixing, the mixture was poured into boxes and allowed to rise at ambient conditions. Foams were removed from boxes after 1 h and cured at room temperature for 24 h before measurement of the thermal conductivity and for 1 week before other property tests. Foam properties were determined according to ASTM procedures. Measurement of the physical properties (compressive strength, modulus, thermal conductivity, and dimensional stability under thermal and humid aging) of these foams showed that the addition of 10–20% of three kinds of soy flour imparted water‐blown rigid polyurethane foams with similar or improved strength, modulus, insulation, and dimensional stability. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 10–19, 2001     

Thermosets resins prepared from soybean oil and lignin derivatives with high biocontent,superior thermal properties,and biodegradability

A bio-based monomer, methacrylated vanillyl alcohol (MVA), had been synthesized from vanillyl alcohol with methacrylate anhydride (MAA) via a solvent-free, efficient method. The synthesis of MVA was confirmed by Fourier transform infrared (FTIR) and proton nuclear magnetic resonance (¹H NMR). It was used to copolymerize with acrylated epoxidized soybean oil (AESO) to prepare a bio-based resin (MVA–AESO). Excess MAA of MVA synthesis was further used to modify AESO with hydroxyl groups, generating (MVA–MAESO) with higher unsaturation degree. Their chemical structure and modification were characterized using ¹³C NMR and Fourier transform infrared analyses. Pure AESO and MVA resins were used to compare with MVA–AESO and MVA–MAESO in terms of their viscosity, curing performance, mechanical, and thermal properties. The synthesized MVA–AESO and MVA–MAESO resins showed much lower viscosities than pure AESO due to the dilution of MVA. In addition, the incorporation of MVA reduced curing temperatures, activation energies which caused MVA–AESO and MVA–MAESO had higher curing degree than pure AESO. With the combination of MVA and modification of MAA, flexible AESO networks exhibited superior flexural properties, storage modulus, glass-transition temperature, and thermal stability. Furthermore, the biodegradation of the formulated bio-based resins were also investigated. Results showed that the addition of monomer and the increase in the content of CC bonds did not significantly affect the biodegradability of AESO, which may be due to the fact that the degradable groups of AESO were not affected. This environmentally friendly, low (volatile organic) resin, prepared by a high efficiency and environmental protection synthetic route, can potentially replace typical petroleum-based thermosets for the production environmentally friendly thermosetting resins. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48827.     

Synthesis and swelling properties of crosslinked poly(orthosilicate)s from cyclohexanedimethanols

Condensations of cyclohexanedimethanol derivatives with tetraethyl orthosilicate in the proper stoichiometric ratio produce crosslinked poly(orthosilicate)s. Synthesized crosslinked polymers have swelling abilities in common organic solvents such as tetrahydrofuran (THF), dichloromethane, benzene and acetone. All these polymers are moderately thermally stable and possess solvent uptake abilities that are not only good and fast but are also regenerable. FTIR, solid‐state ¹³C, ²⁹Si‐NMR and thermal methods were used to characterize these synthesized polymers. The effects of different cyclohexanedimethanol derivatives on the properties of polymers were also examined. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci 122:1182–1189, 2011     

Separation and Purification of Sinigrin and Gluconapin from Defatted Indian Mustard Seed Meals by Macroporous Anion Exchange Resin and Medium Pressure Liquid Chromatography

Defatted seed meals, the byproducts of Indian mustard seed oil industry, which are just used as animal feedstock and nitrogen fertilizers, possess various nutrients and phytochemical compounds, such as sinigrin and gluconapin. The present study demonstrated a novel, low-cost, and efficient method for the co-production of sinigrin and gluconapin from defatted Indian mustard seed meals by D261 strong basic anion-exchange macroporous resin and medium pressure liquid chromatography (MPLC). The adsorption/desorption capacities of eight adsorbents characterized by BET, IR, and EDS were screened. 26.4 g defatted Indian mustard seed meals, which contained about 1210.3 mg sinigrin and 696.6 mg gluconapin, could produce 2059.6 mg of glucosinolate-rich extract of 53.67% sinigrin and 31.30% gluconapin after separation by D261 resin. Then, 949.40 mg of 97% sinigrin and 568.40 mg of 95% gluconapin could be obtained after the extracts were purified by MPLC, with the recovery of 76.03% of sinigrin and 77.38% of gluconapin. The products were assessed by analytical HPLC and characterized by UV, MS, ¹H NMR, and ¹³C NMR. In conclusion, this method is practical and environmentally friendly, and it is a low-cost process to make full use of Indian mustard seeds.     

Amido-Amine-Based Cationic Gemini Surfactants: Thermal and Interfacial Properties and Interactions with Cationic Polyacrylamide

Experimental studies were conducted to investigate thermal and interfacial properties of two in‐house synthesized amido‐amine‐based cationic gemini surfactants namely: dodecanoic acid [3‐({4‐[(3‐dodecanoylamino‐propyl)‐dimethyl‐amino]‐butyl}‐dimethyl‐amino)‐propyl]‐amide dibromide ( 12‐4‐12 ) and dodecanoic acid [3‐({6‐[(3‐dodecanoylamino‐propyl)‐dimethyl‐amino]‐hexyl}‐dimethyl‐amino)‐propyl]‐amide dibromide ( 12‐6‐12 ). Thermogravimetric analysis showed the excellent thermal stability of surfactants and no structural degradation was observed at temperatures up to 250 °C. The long‐term thermal stability of the surfactants was investigated with the aid of spectroscopic techniques such as nuclear magnetic resonance (NMR (¹H and ¹³C) and Fourier transform infrared (FTIR) spectroscopy. Both surfactants were found to be thermally stable, and no changes in structure were observed after aging for 10 days at 90 °C. The interfacial tension of the surfactants was measured at three different temperatures (30, 60, and 80 °C), and the results showed a decrease in interfacial tension with increasing temperature and increasing spacer length of the surfactants. Rheological measurements were used to assess the interactions between the cationic gemini surfactant and cationic polyacrylamide. The addition of cationic surfactant reduced the viscosity and storage modulus of the polymer at low shear rate and frequency due to surfactant–polymer interactions and charge screening. The investigated surfactant–polymer system has great potential in high‐temperature carbonate reservoirs, where conventional anionic surfactants are not recommended due to high adsorption.     

Synthesis,characterization and crosslinking of functional star‐shaped poly(ε‐caprolactone)

Star‐shaped low molecular weight poly(ε‐caprolactone)s (PCLs) were synthesized and functionalized with crosslinkable terminal groups for subsequent crosslinking. The ε‐caprolactone (CL) prepolymers were polymerized by ring‐opening in the presence of polyglycerine (PGL) as an initiator (1, 3 and 5 mol%) and Sn(II)2‐ethylhexanoate as a catalyst. Characterization of the prepolymer by ¹³C/¹H nuclear magnetic resonance (NMR) spectroscopy, size exclusion chromatography (SEC), differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR) revealed a six‐armed star‐shaped structure for the prepolymer with the molecular weight controlled by the ratio of PGL and CL. Functionalization of the hydroxyl‐terminated prepolymer was carried out with maleic or itaconic anhydride. In both cases, the characterization of the functionalized prepolymer showed that the hydroxyl groups were completely substituted. The functionalized PCLs were successfully crosslinked through the reaction of double bonds. The crosslinking was induced either thermally with organic peroxide or photochemically with a photosensitive initiator. Characterization of the crosslinked PCLs by Soxhlet extraction, DSC and FTIR showed that the itaconic double bond was much more reactive in thermal crosslinking than the maleic double bond. Thus, the crosslinked prepolymers that were functionalized with itaconic double bonds achieved a gel content of about 90%. A gel content of 100% was achieved with several compositions where crosslinking agents were employed. © 2002 Society of Chemical Industry     

Acetylation of cellulose using recyclable polymeric catalysts

The esterification of cellulose with acetyl chloride in N‐methyl‐2‐pyrrolidinone proceeded smoothly using crosslinked polyvinylpyridine (C‐PVP) as catalysts. The structures of the cellulose acetates were confirmed by FTIR, ¹H‐NMR, and ¹³C‐NMR analyses. The molecular weights were determined by GPC, and the thermal properties were characterized with DSC and TGA. The effects of reaction conditions on yields and degree of substitutions were evaluated in detail. C‐PVP was recycled by a simple alkali treatment, and the recycled C‐PVP could be readily reused as catalysts in cellulose acetylations without adverse effects on the reactions. The influences of C‐PVP on the structures of cellulose acetate samples were further discussed. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3288–3296, 2006     

α‐Amino acids as initiators of ε‐caprolactone and L,L‐lactide polymerization

Biodegradable polymers/oligomers were successfully synthesized through a ring‐opening polymerization of ε‐caprolactone and L ,L ‐lactide, initiated by L ‐arginine and L ‐citrulline. The α‐amino acid initiators are natural, operationally simple, inexpensive, environmentally friendly and safe for human health. The polymerizations were performed with no solvents and without introducing any metal impurities. The chemical structures of the polymers obtained were elucidated using ¹H NMR, ¹³C NMR and Fourier transform infrared spectroscopies. In addition, incorporation of α‐amino acid molecules into the polymer chain was confirmed using matrix‐assisted laser desorption ionization time‐of‐flight mass spectrometry. Due to the significant biological activity of L ‐arginine and L ‐citrulline, these α‐amino acid initiators may open a new route for the synthesis of functional polymers especially for pharmaceutical applications. Copyright © 2011 Society of Chemical Industry     

Synthesis and characterization of photo-crosslinkable hydrogel membranes based on modified chitosan

In order to develop a non toxic and biocompatible hydrogel system with potential ability in biotechnology, modified photo-crosslinkable hydrogel membranes based on chitosan were prepared. Using an EDC/NHS conjugation method, chitosan was chemically modified to incorporate a photosensitive α-cyano-4-hydroxycinnamic acid moiety with various degrees of substitutions. Fourier transform infrared spectra (FTIR), proton nuclear magnetic resonance (¹H NMR) and ultraviolet-visible light spectra (UV-vis) were used for structural characterization of modified chitosan, The obtained membranes were crosslinked by irradiation in the ultraviolet region, where the photosensitive monomers showed maximum sensitivity. The prepared photo-crosslinked hydrogel membranes were investigated by thermal gravimetric analysis (TGA) and wide angle X-ray diffraction (WAXD). The swelling behaviors were investigated in terms of pH, time of swelling, and degree of substitution. Also, mechanical properties of the different photo-crosslinked hydrogel membranes were studied in both dry and wet conditions.     

Transparent photo‐curable co‐polyacrylate/silica nanocomposites prepared by sol‐gel process

This work prepared the highly transparent photo‐curable co‐polyacrylate/silica nanocomposites by using sol‐gel process. The FTIR and ¹³C NMR analyses indicated that during the sol‐gel process, the hybrid precursors transform into composites containing nanometer‐scale silica particles and crosslinked esters/anhydrides. Transmission electron microscopy (TEM) revealed that the silica particles within the average size of 11.5 nm uniformly distributed in the nanocomposite specimen containing about 10 wt % of Si. The nanocomposite specimens exhibited satisfactory thermal stability that they had 5% weight loss decomposition temperatures higher than 150°C and coefficient of thermal expansion (CTE) less than 35 ppm/°C. Analysis via derivative thermogravimetry (DTG) indicated that the crosslinked esters/anhydrides might influence the thermal stability of nanocomposite samples. The UV‐visible spectroscopy indicated that the nanocomposite resins possess transmittance higher than 80% in visible light region. Permeability test revealed a higher moisture permeation resistance for nanocomposite samples, which indicated that the implantation of nano‐scale silica particles in polymer matrix forms effective barrier to moisture penetration. Adhesion test of nanocomposite samples on glass substrate showed at least twofold improvement of adhesion strength compared with oligomer. This evidenced that the silica and the hydrophilic segments in nanocomposite resins might form interchains hydrogen bonds with the ? OH groups on the surface of glass so the substantial enhancement of adhesion strength could be achieved. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Ring-Opening Polymerization of Epoxidized Soybean Oil

Ring-opening polymerization of epoxidized soybean oil (ESO) catalyzed by boron trifluoride diethyl etherate (BF₃·OEt₂) in methylene chloride was conducted in an effort to develop useful biodegradable polymers. The resulting polymerized ESO (PESO) were characterized using infrared (IR) spectroscopy, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), ¹H NMR, ¹³C NMR, solid state ¹³C NMR and gel permeation chromatography (GPC). The results indicated that PESO materials were highly crosslinked polymers. They had glass transition temperatures ranging from −16 to −48 °C. TGA results showed the PESO polymers were thermally stable at temperatures up to 220 °C. Decomposition of the polymers was found to occur at temperature greater than 340 °C. GPC results indicated the extracted soluble substances from PESO polymers were ESO dimers, trimers and polymers with low molecular weights. The resulting crosslinked polymers can be converted into hydrogels by chemical modification, such as hydrolysis. These soy based hydrogels will find applications in personal care and health care areas.     

Tannin-based adhesive cross-linked by furfuryl alcohol-glyoxal and epoxy resins

To prepare a natural tannin-based adhesive with good water resistance, an environment friendly furfuryl alcohol-glyoxal resin (FG) synthesized in the laboratory was developed as a cross-linker for tannin-based adhesives. ¹³C Nuclear Magnetic Resonance (NMR) and Matrix-Assisted Laser Desorption-Ionization Time-of-Flight (MALDI-TOF) mass spectroscopy results indicated that furfuryl alcohol and glyoxal reacted under acidic conditions and that the -CH-(OH)- groups could be shown to be the ones involved in the cross-linking of the tannin-furfuryl-glyoxal adhesive (TFG). The results for the wet shear strength of TFG-bonded plywood showed that the cured TFG was improved and better than that bonded with a tannin-furfuryl alcohol (TF) adhesive. Moreover, the TFG adhesive cross-linked with 12% epoxy resin (EPR) presented a good water resistance. It had a modulus of elasticity (MOE) higher than that of tannin-furfuryl alcohol-formaldehyde (TFF), TF and phenol-formaldehyde (PF) adhesives.     

Rheological behaviors exhibited by soy protein systems under dynamic aqueous environments

In this study, rheological behaviors of soy protein and soy flour as powders, pastes, and dispersions are characterized over a range of water contents and temperature to understand their processing in adhesives or paints. At ambient temperature, soy protein samples were characterized by low critical strain values (<0.1%), whereas soy flour samples exhibit linear viscoelastic regions >1% strain with 30–90% water content. On heating, the aqueous soy protein and soy flour compositions have complex rheological behaviors due to plasticization by water and the thermal denaturing and crosslinking of protein and carbohydrate with increasing temperature. Below 100 °C, soy protein rheological behaviors were attributable to the glass transition of the 7S and 11S soy globulin fractions, polymer flow, and plasticization by residual moisture. Above 100 °C, the onset of protein crosslinking was observed with this shifting to higher temperatures for samples still dehydrating. With soy flour samples, the residual moisture present above 100 °C similarly increase protein crosslinking to higher temperatures (125–148 °C) for samples with initial water contents of 30–90%. These results provide a basis for understanding why soy systems undergoing heat processing and rapid dehydration will require higher temperature and longer processing time to attain a cured, crosslinked state. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45513.