Influence of the use of rice husk ash on the electrical resistivity of concrete: A technical and economic feasibility study

This study investigated the behavior of apparent electrical resistivity of concrete mixes with the addition of rice husk ash using Wenner’s four electrode method. Tests included compressive strength, porosity and electrical conductivity of the pore solution. The contents of rice husk ash tested were 10%, 20% and 30% and results were compared with a reference mix with 100% Portland cement and two other binary mixes with 35% fly ash and 50% blast furnace slag. Higher contents of rice husk ash resulted in higher electrical resistivity, which exceeded those of all other samples. However, for compressive strength levels between 40 MPa and 70 MPa, the mix with 50% blast furnace slag showed the best combination of cost and performance.     

Influence of fly ash on strength and sorption characteristics of cold-bonded fly ash aggregate concrete

Cold-bonded fly ash aggregate concrete with fly ash as part of binder or fine aggregate facilitates high volume utilization of fly ash in concrete with minimum energy consumption. This paper investigates the influence of fly ash on strength and sorption behaviour of cold-bonded fly ash aggregate concrete due to partial replacement of cement and also as replacement material for sand. While cement replacement must be restricted based on the compressive strength requirement at desired age, replacement of sand with fly ash appears to be advantageous from early days onwards with higher enhancement in strength and higher utilization of fly ash in mixes of lower cement content. Microstructure of concrete was examined under BSEI mode. Replacement of sand with fly ash is effective in reducing water absorption and sorptivity attributable to the densification of both matrix and matrix–aggregate interfacial bond. Cold-bonded fly ash aggregate concrete with a cement content of 250 kg/m³, results in compressive strength of about 45 MPa, with a total inclusion of around 0.6 m³ of fly ash in unit volume of concrete.     

Effect of rice husk ash on the strength and durability characteristics of concrete

This work investigates the effects of adding residual rice husk ash (RHA) from South Vietnam, generated when burning rice husk pellets in the boiler, to cement. To improve pozzolanic reactivity, RHA was ground for 1 h. The non-ground RHA and ground RHA were used to test strength activity index according to ASTM C311. The properties of the concrete were investigated, including compressive strength, concrete electrical resistivity, and ultrasonic pulse velocity. Results show that the non-ground RHA can be applied as a pozzolanic material. Decreasing the non-ground RHA average particle size provides a positive effect on the compressive strength of mortar. Compressive strength of cylindrical concrete in the 47–66 MPa range was obtained in this study. The results also indicate that up to 20% of ground RHA could be advantageously blended with cement without adversely affecting the strength and durability properties of concrete.     

Strength and water permeability of concrete containing palm oil fuel ash and rice husk–bark ash

In this paper, palm oil fuel ash and rice husk–bark ash, which are by-products from electricity generating power plants and disposed as wastes in landfills, were used as a partial cement replacement. They were ground and incorporated into concrete at the levels of 20%, 40% and 55% by weight of binder. Compressive strength and water permeability of concretes containing ground palm oil fuel ash (GPOA) and ground rice husk–bark ash (GRBA) were investigated. From the tests, the replacement of Portland cement by both materials resulted in the higher water demand in concrete mixtures as compared to ordinary Portland cement (OPC) concrete with compatible workability. The compressive strengths of concretes containing 20% of GPOA and GRBA were as high as that of OPC concrete and were reduced as the increase in the replacement ratios. Although the compressive strengths of concrete with the replacement of GPOA or GRBA up to 40% were lower than OPC concrete, their water permeabilities were still lower than that of OPC concrete. These results indicate that both of GPOA and GRBA can be applied as new pozzolanic materials to concrete with an acceptable strength as well as permeability.     

Utilization of bagasse ash as a pozzolanic material in concrete

The physical properties of concrete containing ground bagasse ash (BA) including compressive strength, water permeability, and heat evolution, were investigated. Bagasse ash from a sugar factory was ground using a ball mill until the particles retained on a No. 325 sieve were less than 5wt%. They were then used as a replacement for Type I Portland cement at 10, 20, and 30wt% of binder. The water to binder (W/B) ratio and binder content of the concrete were held constant at 0.50 and 350 kg/m³, respectively.The results showed that, at the age of 28 days, the concrete samples containing 10–30% ground bagasse ash by weight of binder had greater compressive strengths than the control concrete (concrete without ground bagasse ash), while the water permeability was lower than the control concrete. Concrete containing 20% ground bagasse ash had the highest compressive strength at 113% of the control concrete. The water permeability of concrete decreased as the fractional replacement of ground bagasse ash was increased. For the heat evolution, the maximum temperature rise of concrete containing ground bagasse ash was lower than the control concrete. It was also found that the maximum temperature rise of the concrete was reduced 13, 23, and 33% as compared with the control concrete when the cement was replaced by ground bagasse ash at 10, 20, and 30wt% of binder, respectively. The results indicate that ground bagasse ash can be used as a pozzolanic material in concrete with an acceptable strength, lower heat evolution, and reduced water permeability with respect to the control concrete.     

The properties of concrete made with fine dune sand

This paper presents the results of a study that investigated the properties of concrete made with dune sand. Different control concrete mixtures using ordinary Portland cement (OPC) with a minimum design compressive strength of 40 N/mm² were prepared. The amount of fine aggregates constituted about 36% by weight of all the aggregates. The workability ranged from low of 16 mm to a high of 122 mm. For each control mix, other mixtures were prepared in which the fine aggregates were replaced by different percentages of dune sand ranging from 10% to 100%. The effect of dune sand on the workability, compressive strength, tensile strength, modulus of elasticity and initial surface absorption test (ISAT) was studied. Experimental results show an improvement in the workability of concrete when fine aggregates were partially replaced by dune sand. An increase in slump was measured with increase in dune sand content. However, at high dune sand contents (above 50%); the slump starts to decrease with an increase in dune sand. Generally, the strength values decrease with increase in dune sand replacement. The strength loss was not found considerable as the maximum reduction was less than 25% when fine aggregates were fully replaced by dune sand. The absorption characteristics of concrete made with OPC as measured by the (ISAT) generally increased with higher dune sand contents.     

Influence of class F fly ash on the abrasion–erosion resistance of high-strength concrete

This study investigates the abrasion–erosion resistance of high-strength concrete (HSC) mixtures in which cement was partially replaced by four kinds of replacements (15%, 20%, 25% and 30%) of class F fly ash. The mixtures containing ordinary Portland cement were designed to have 28 days compressive strength of approximately 40–80 MPa. Specimens were subjected to abrasion–erosion testing in accordance with ASTM C1138. Experimental results show that the abrasion–erosion resistances of fly ash concrete mixtures were improved by increasing compressive strength and decreasing the ratio of water-to-cementitious materials. The abrasion–erosion resistance of concrete with cement replacement up to 15% was comparable to that of control concrete without fly ash. Beyond 15% cement replacement, fly ash concrete showed lower resistance to abrasion–erosion compared to non-fly ash concrete. Equations were established based on effective compressive strengths and effective water-to-cementitious materials ratios, which were modified by cement replacement and developed to predict the 28- and 91-day abrasion–erosion resistance of concretes with compressive strengths ranging from approximately 30–100 MPa. The calculation results are compared favorably with the experimental results.     

A study of the workability and compressive strength characteristics of corn cob ash blended cement concrete

The study investigated the workability and compressive strength characteristics of corn cob ash (CCA) blended cement concrete. Nine classes of CCA-blended cements were employed with the CCA content ranging from 0% to 25%. The 0% CCA replacement involved the use of normal ordinary Portland cement and it served as the control. The mix proportions of cement:sand:granite used were 1:1½:3, 1:2:4 and 1:3:6 with 0.5, 0.6 and 0.7 water-to-cement ratios, respectively. The concrete cubes were tested at the curing ages of 3, 7, 28, 60, 120, and 180 days. Slump and compacting factor tests were carried out to check the effect of CCA on the workability of concrete. The results showed that the concrete slump and compacting factor decreased as the CCA content increased indicating that concrete becomes less workable (stiff) as the CCA percentage increases. The compressive strength of CCA-blended cement concrete was lower than the control at early ages, but improves significantly, and outperforms the control at later ages (120 days and above). The optimum compressive strength of 57.10 N/mm², 40.30 N/mm² and 28.07 N/mm² for 1:11/2:3, 1:2:4 and 1:3:6 mix proportions, respectively at 180 days were obtained at 8% CCA replacement level. It was concluded that only up to 8% CCA substitution is adequate where the blended cement is to be used for structural concrete.     

Influence of pozzolan from various by-product materials on mechanical properties of high-strength concrete

This paper presents experimentally investigated the effects of pozzolan made from various by-product materials on mechanical properties of high-strength concrete. Ground pulverized coal combustion fly ash (FA), ground fluidized bed combustion fly ash (FB), ground rice husk–bark ash (RHBA), and ground palm oil fuel ash (POFA) having median particle sizes less than 11 μm were used to partially replace Portland cement type I to cast high-strength concrete. The results suggest that concretes containing FA, FB, RHBA, and POFA can be used as pozzolanic materials in making high-strength concrete with 28-day compressive strengths higher than 80 MPa. After 7 days of curing, the concretes containing 10–40% FA or FB and 10–30% RHBA or POFA exhibited higher compressive strengths than that of the control concrete (CT). The use of FA, FB, RHBA, and POFA to partially replace Portland cement type I has no significant effect on the splitting tensile strength and modulus of elasticity as compared to control concrete or silica fume concretes. This results suggest that the by-products from industries can be used to substitute Portland cement to produce high-strength concrete without alteration the mechanical properties of concrete.     

Use of palm oil fuel ash as a supplementary cementitious material for producing high-strength concrete

The objective of this study is to investigate the use of ground palm oil fuel ash with high fineness (GPA) as a pozzolanic material to produce high-strength concrete. Samples were made by replacing Type I Portland cement with various proportions of GPA. Properties such as the compressive strength, drying shrinkage, water permeability, and sulfate resistance, were then investigated. After aging for 28 days, the compressive strengths of these concrete samples were found to be in the range of 59.5–64.3 MPa. At 90-day the compressive strength of concrete containing GPA 20% was as high as 70 MPa. The drying shrinkage and water permeability were lower than those of high-strength concrete made from Type I Portland cement. When the concrete samples were immersed in a 10% MgSO₄ solution for 180 days, the sulfate resistance in terms of the expansion and loss of compressive strength was improved. The results indicated that GPA is a reactive pozzolanic material and can be used as a supplementary cementitious material for producing high-strength concrete.     

Strength and drying shrinkage properties of concrete containing furnace bottom ash as fine aggregate

The strength and drying shrinkage of concretes with the natural sand replaced with furnace bottom ash (FBA) at 0%, 30%, 50%, 70% and 100% by mass, were studied at fixed water–cement ratios (W/C) and fixed slump ranges.The results showed that, at fixed water–cement ratios, the compressive strength and the drying shrinkage decreased with the increase of the FBA sand content. However, at fixed workability, the compressive strength was comparable with that of the control concrete, while the drying shrinkage increased with the increase of the FBA sand content beyond 30% replacement level. Nevertheless, 30% of the natural sand can be beneficially replaced with the FBA sand to produce concrete in the compressive strength range from 40 to 60 N/mm² without detrimentally affecting drying shrinkage properties of the concrete.     

Properties of EPS RHA lightweight concrete bricks under different curing conditions

The depletion of non-renewable resources has become an alarming issue nowadays. Many environmentalists and researchers have been investigating the use of waste materials as a renewable resource for use especially as raw materials in construction. This paper reports on the potential use of waste rice husk ash (RHA) and expanded polystyrene (EPS) beads in producing lightweight concrete bricks. The RHA was used as a cementitious material since it is a lightweight reactive pozzolanic material. RHA was used as partial cement replacement, while the EPS was used as partial aggregate replacement in the mixes. Bricks of 215 mm × 102.5 mm × 65 mm in size were prepared in this study. The engineering properties of the bricks were investigated. Among the properties studied were hardened concrete density, compressive strength and water absorption of the EPS RHA concrete bricks. Scanning electron microscopy (SEM) analysis was also performed on the brick samples. Four types of curing conditions were employed in this study. These include full water curing, air dry curing, 3-day curing and 7-day curing. It was found that the properties of the bricks are mainly influenced by the content of EPS and RHA in the mix and also the curing condition used.     

Comparison on efficiency factors of F and C types of fly ashes

Fly ashes are obtained from thermal power plants and they are pozzolanic materials, which can act as partial replacement material for both portland cement and fine aggregate. With their economical advantages and potential for improving fresh and hardened concrete performance, they have some benefits for using in concrete industry. In this study, the objective was to find the efficiency factors of Turkish C and F-type fly ashes and to compare their properties. Three different cement dosages were used (260, 320, 400 kg/m³), two different ratios (10% and 17%) of cement reduced from the control concretes and three different ratios (depending on cement reduction ratio) of fly ash were added into the mixtures. At the ages of 28 and 90 days, compressive strength, modulus of elasticity and ultrasound velocity tests were carried out. From the compressive strength results, the k efficiency factors of C and F-type fly ashes were obtained. As a result, it is seen that efficiency factors of the concrete produced by the replacement of F and C type fly ashes with cement increase with the increase in cement dosage and concrete age.     

Effect of fly ash addition on the mechanical properties of tile adhesive

Statistical relationship between various strengths of tile adhesives in which cement or sand was partially replaced with fly ash was studied. A low-lime fly ash was used in five different replacement levels from 5% to 30% by weight of either cement or sand. The tensile adhesion, flexural and compressive strengths of adhesives were determined at 2, 7 and 28 days. In small substitution levels, sand replacement increased the tensile adhesion strength. No strong relationship was found between tensile adhesion strength and flexural or compressive strength of the specimens in which the fly ash was used as sand replacement (r < 0.659). Strong relationship was observed between the same properties when fly ash was used as cement replacement (r > 0.896). Flexural and compressive strength values showed quite strong relationship (r > 0.949). This may be due to the fact that both of these strength values were obtained on the same specimens.     

The study of using rice husk ash to produce ultra high performance concrete

The limited available resource and the high cost of silica fume (SF) in producing ultra high performance concrete (UHPC) give the motivation for searching for the substitution by other materials with similar functions, especially in developing countries. Rice husk ash (RHA), an agricultural waste, is classified as “a highly active pozzolan” because it possesses a very high amount of amorphous SiO₂ and a large surface area. The possibility of using RHA to produce UHPC was investigated in this study. The result shows that the compressive strength of UHPC incorporating RHA, with the mean size between 3.6 μm and 9 μm, can be achieved in excess of 150 MPa with normal curing regime. The interesting point is that the effect of RHA on the development of compressive strength of UHPC is larger than that of SF. Besides, the sample incorporating the ternary blend of cement with 10% RHA and 10% SF showed better compressive strength than that of the control sample without RHA or SF. This blend proved to be the optimum combination for achieving maximum synergic effect.     

High-strength rice husk ash concrete incorporating quarry dust as a partial substitute for sand

Quarry dust is a by-product from the granite crushing process in quarrying activities. This paper presents the findings from experimental work undertaken to evaluate the suitability of quarry dust as a partial substitute for sand in high-strength concrete (HSC) containing rice husk ash (RHA). Two grades of HSC mixes, to achieve 60 MPa and 70 MPa at 28 days, were designed with and without the incorporation of RHA. Quarry dust was then used in the mixes containing RHA as a partial substitute for sand, in quantities ranging from 10% to 40%. The slump of the fresh concrete and the compressive strength development were monitored up to 28 days. Based on the results obtained, the mixes containing 20% quarry dust were chosen as the optimum mix design for both grades of concrete, which would then undergo further evaluation of their strength and mechanical properties up to one year. The results obtained in the next stage suggest that even though the use of quarry dust as a partial substitute for sand results in some minor negative effects in the compressive strength and other mechanical properties of concrete, these outcomes can easily be compensated by a good mix design and by the incorporation of RHA. The findings of the research assert that quarry dust can be used as a viable replacement material to sand to produce high-strength RHA concrete.     

Effect of metakaolin and foundry sand on the near surface characteristics of concrete

This paper deals with the effect of foundry sand (FS) and metakaolin (MK) on the near surface characteristics of concrete. A control concrete having cement content 450 kg/m³ and w/c of 0.45 was designed. Cement was replaced with three percentages (5%, 10%, and 15%) of metakaolin weight, and fine aggregates were replaced with 20% foundry sand. Tests were conducted for initial surface absorption, sorptivity, water absorption and compressive strength at the ages of 35, 56, and 84 days.Test results indicated that with the increase in MK content from 5% to 15%, there was a decrease in the initial surface absorption, decrease in the sorptivity till 10% metakaolin replacement. But at 15% MK replacement an increase in sorptivity was observed. All mixtures showed low water absorption characteristic i.e. less than 10%. Compressive strength shared an inverse relation with sorptivity. Higher MK replacements of 15% are not helpful in improving inner core durability, even though it helps in improving surface durability characteristics. Inclusion of foundry sand resulted in reduction in compressive strength. This aspect cements the findings that addition of FS causes permeability of concrete to increase causing in an increase in sorptivity and water absorption of concrete.     

Use of power plant bottom ash as fine and coarse aggregates in high-strength concrete

In this study, experiments have been carried out to evaluate the utilization of bottom ash (by-product of power plant) as fine and coarse aggregates in high-strength concrete with compressive strength of 60–80 MPa. Firstly, the chemical and physical characteristics of bottom ash particles, such as chemical compositions, specific gravity and SEM images, were investigated. Further experiments were conducted by replacing fine and coarse bottom ash with normal sand and gravel varying in percentages (25%, 50%, 75%, and 100%). The effect of fine and coarse bottom ash on the flow characteristics and density of concrete mixture was investigated in the aspect of particle shapes and paste absorption of bottom ash. Mechanical properties, such as compressive strengths and modulus of elasticity and flexural strength of high-strength concrete with bottom ash were evaluated. It was found that the slump flow of fresh concrete was slightly decreased from 530 mm to 420 mm when coarse bottom ash was replaced 100% of normal coarse aggregates, while fine bottom ash did not affect the slump flow. Moreover, it also showed that both of fine and coarse bottom ash aggregates had more influence on the flexural strength than compressive strength.     

Performance of self-compacting concrete containing different mineral admixtures

This paper presents experimental study on the properties of self-compacting concrete (SCC). Portland cement (PC) was replaced with fly ash (FA), granulated blast furnace slag (GBFS), limestone powder (LP), basalt powder (BP) and marble powder (MP) in various proportioning rates. The influence of mineral admixtures on the workability, compressive strength, ultrasonic pulse velocity, density and sulphate resistance of SCC was investigated. Sulphate resistance tests involved immersion in 10% magnesium sulphate and 10% sodium sulphate solutions for a period of 400 days. The degree of sulphate attack was evaluated using visual examination and reduction in compressive strength. The test results showed that among the mineral admixtures used, FA and GBFS significantly increased the workability and compressive strength of SCC mixtures. Replacing 25% of PC with FA resulted in a strength of more than 105 MPa at 400 days. Moreover, the presence of mineral admixtures had a beneficial effect on the strength loss due to sodium and magnesium sulphate attack. On the other hand, the best resistance to sodium and magnesium sulphate attacks was obtained from a combination of 40% GBFS with 60% PC.     

Durability of gamma irradiated polymer-impregnated blended cement pastes

This study is focusing on durability of the neat blended cement paste as well as those of the polymer-impregnated paste towards seawater and various concentrations of magnesium sulfate solutions up to 6 months of curing. The neat blended cement paste was prepared by a partial substitution of ordinary Portland cement with 5% of active rice husk ash (RHA). These samples were cured under tap water for 7 days. A similar paste was impregnated with unsaturated polyester resin (UPE) followed by gamma rays ranging from 10 to 50 kGy. The obtained data indicated that the polymer-impregnated specimens higher values of compressive strength than those of the neat blended cement paste. In addition, the polymer-impregnated blended cement specimens irradiated at a dose of 30 kGy and neat blended cement specimens were immersed in seawater and different concentrations of magnesium sulfate solutions namely, 1%, 3% and 5% up to 6 months. The results showed that the polymer-impregnated blended cement (OPC–RHA–UPE) paste irradiated at a dose of 30 kGy has a good resistance towards sulfate and seawater attack as compared to the neat blended cement (OPC–RHA) paste. These results were confirmed by scanning electron microscopy (SEM) and mercury intrusion porosimetry (MIP) studies.