Graphene nanoribbons (GNRs) by unzipping MWCNTs for the improvement of PMMA microcellular foams

This work presents the cellular microstructures and properties of PMMA/graphene nanoribbons (GNRs) microcellular foams. GNRs were obtained by oxidative unzipping multiwalled carbon nanotubes and solvent thermal reduction in dimethylformamide (DMF), then they were mixed with PMMA to fabricate PMMA/GNRs nanocomposites by solution blending. Subsequently, supercritical carbon dioxide (scCO₂) as a friendly foaming agent was applied to fabricate PMMA/GNRs microcellular foam by a batch foaming in a special mold. The morphology of cell structure was analyzed by scanning electron microscopy and image software, showing that the addition of a smaller content of GNRs caused a fine cellular structure with a higher cell density (～3 × 10¹¹ cells/cm³) and smaller cell sizes (～1 μm) due to their remarkable heterogeneous nucleation effect. The mechanical testing of PMMA/GNRs microcellular foams demonstrated that the obtained GNRs also could be used as a reinforcing filler to increase the mechanical properties of PMMA foams. An improvement in the compressive strength of ～80% (about 39% increase standardized by specific compressive strength) was achieved by 1.5 wt % GNRs addition, and the thermal stability of PMMA/GNRs foams was enhanced too. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45182.     

Influence of aging conditions on textural properties of water-glass-based silica aerogels prepared at ambient pressure

The experimental results of aging time and temperature on the textural properties of water-glass (sodium silicate)-based silica aerogels are reported and discussed. Aging of the hydrogel for different times and temperatures led to an ability to increase the stiffness and strength of the networks. These improvements enabled the gel to withstand ambient pressure drying (APD) and, consequently, preserve the highly porous silica network without collapse. The pore size and volume increased with increasing aging temperature and time, while the specific surface area decreased. Monolithic aerogels with extremely low bulk density (～0.069 g/cm³), high specific surface area (820 m²g^?1), large cumulative pore volume (3.8 cm³g^?1), and high porosity (～96%) were obtained by aging at 60 °C for 18 hours. Therefore, easy synthesis of monolithic silica aerogels at ambient pressure is achievable using a relatively inexpensive silica precursor (sodium silicate).     

Transmittance and mechanical properties of PMMA-fumed silica composites

The transmittance, flexure strength, Young's modulus, and Vickers hardness of poly(methyl methacrylate) (PMMA), filled with fumed silica, was measured. Transmittance decreased with increasing content of filler. At 2 vol % filler content, composites had a higher transmittance with a lower surface area of fumed silica (larger primary particle size) because the lower surface area filler was better dispersed. At 4 vol % filler content, composites had a higher transmittance with a higher surface area fumed silica (smaller primary particle size). Flexure strength and Young's modulus of the composites was measured using three point bending. Addition of fumed silica led to a decrease of strength. Also, addition of fumed silica led to an increase of Young's modulus and Vickers hardness. © 1992 John Wiley & Sons, Inc.     

Soft-template synthesis of ordered mesoporous carbon/nanoparticle nickel composites with a high surface area

Ordered mesoporous carbon/nanoparticle nickel composites have been synthesized via multi-component co-assembly strategy associated with a direct carbonization process from resol, tetraethyl orthosilicate, Ni(NO₃)₂·6H₂O and triblock copolymer F127 and subsequent silicates removal with NaOH solution. The incorporation of rigid silicates in the pore walls can reduce framework shrinkage significantly during the pyrolysis process, creating large mesopores. Moreover, plenty of complementary small pores caused by silica removal are observed in the carbon pore walls, which contribute to the large surface area. The mesoporous carbon/nanoparticle nickel composites with a low Ni content (1.7 wt%) possess ordered two-dimensional hexagonal structure, large mesopores (6.8 nm), high surface area (1580 m² g⁻¹) and large pore volume (1.42 cm³ g⁻¹). Magnetic Ni nanocrystals with particle size of ∼16.0 nm are confined in the matrix of carbon frameworks. With increase of Ni content, the surface area and pore volume of the composites decrease. The particle size of metallic Ni nanocrystals increases up to 20.3 nm, when its content increases to 10 wt%. These carbon/nanoparticle nickel composites with high surface area, large pore size and superparamagnetic property show excellent adsorption properties for bulky dye fuchsin base and an easy separation procedure.     

Nanocomposites of silica reinforced polypropylene: Correlation between morphology and properties

Polypropylene/fumed hydrophilic silica nanocomposites were prepared via melt mixing method using a single‐screw extruder. Comparative study with and without compatibilizing copolymer agent (maleic anhydride grafted polypropylene: PP‐g‐AM) was conducted. The obtained results were interpreted in terms of silica nanoparticle–silica nanoparticle and silica nanoparticle‐polymer interactions. These results have shown that the addition of nanofillers improves the properties of the nanocomposites. From transmission electron microscopy, it was found that agglomerations of silica particles into the PP matrix increased in average size with increasing silica contents, except in presence of the copolymer. Storage modulus values of the nanocomposites measured by dynamic mechanical thermal analysis were sensitive to the microstructure of the nanocomposites. Higher silica contents resulted in higher storage modulus, revealing that the material became stiffer. By adding the compatibilizer, a further increase of storage modulus was observed due to the finer dispersion of the filler in the matrix and the increased interfacial adhesion. Crystallization rates were found to increase with the increase of silica nanoparticles as well as PP‐g‐MA content. In addition, silica nanoparticles and the compatibilizing agent present centers of germination and nucleation of crystallites. Thus, the use of the coupling agent resulted in a further enhancement of mechanical properties of the nanocomposites due to the reduction of silica agglomeration. POLYM. ENG. SCI., 54:2187–2196, 2014. © 2013 Society of Plastics Engineers     

Mechanical properties of drawn poly(methyl methacrylate) filled with ultrafine particles

The elastic and yield properties of drawn poly(methyl methacrylate) (PMMA) filled with ultrafine SiO₂ are described as functions of filler content and size. The drawn PMMA composites were made by uniaxially drawing to x4.0 at 100°C and at a rate of 20 mm/min. Four compliance values, i.e., S₃₃, S₁₁, S₁₃, and S₄₄ were determined. These values decreased with filler content and decreasing filler size. The relative compliance values S^de/S^do(S^de is the compliance of drawn PMMA composites and S^do is that of drawn unfilled PMMA) are almost equivalently changed with changes in filler content. The elastic properties of drawn PMMA composites are thus reinforced isotopically. This is characteristic of PMMA which has a large side group. The yield behavior of drawn PMMA composites have similar filler size and content dependence to those of elastic properties except that the transverse yield stresses become more brittle with filler content. The anisotropy in yield stress is relatively larger than that of elastic properties. This is probably because the anti-reiforcing effect, such as fibrillation becomes prominent with increasing filler content in the perpendicular direction.     

Effect of tacticity of poly(methyl methacrylate) on interfacial region with silica in polymer nanocomposite

The effect of tacticity on the interfacial region between poly(methyl methacrylate) (PMMA) and silica in a PMMA/silica nanocomposite was investigated by differential scanning calorimetry (DSC), Fourier-transform infrared spectroscopy (FT-IR), and X-ray diffraction (XRD). The glass transition temperature (T_g) values of the syndiotactic (st-) and atactic (at-) PMMA/silica nanocomposites are higher than those of the neat PMMA. Conversely, the T_g of the isotactic (it-) PMMA/silica nanocomposite is slightly higher than that of the neat it-PMMA. DSC and XRD results suggest that the restriction of the PMMA chain mobility in the silica nanoparticle interfacial region heightens as the syndiotactic content increases. FT-IR results show that this phenomenon is caused by the interaction between the carbonyl group of PMMA and the silanol group on the silicon dioxide surface. Therefore, it can be concluded that the syndiotactic-rich PMMA has a significantly different molecular mobility from that of the neat PMMA in the interfacial region with silica nanoparticle surface than isotactic-rich PMMA.     

Effects of Solvent Exchange Period and Heat Treatment on Physical and Chemical Properties of Rice Husk Derived Silica Aerogels

In this study, hydrophobic silica aerogels were synthesized from rice husk ash-derived sodium silicate through sol-gel processing, solvent exchange, surface modification and ambient pressure drying. By volume, 10% of trimethylchlorosilane (TMCS) in 90% of n-hexane was used as a hydrophobic solution in the surface modification process. The physical and chemical properties of silica aerogels were characterized by density and porosity measurements, scanning electron microscopy (SEM), Fourier transforms infrared (FTIR) spectroscopy, Brunauer–Emmett–Teller theory (BET) and dynamic scanning calorimetry (DSC). The hydrogels prepared were in the form of 2.5 ± 0.5 mm beads and then converted into alcogels through solvent exchange with ethanol for repetition of 3, 6 and 9 days. It is found that the optimal quality of silica aerogels with the BET surface area as high as 668.82 m²/g was obtained from the alcogels of the solvent exchange period of 9 days. Depending on the size of the gel’s block, a longer solvent exchange period will ensure adequate removal of pore water. Post heat treatment on silica aerogels obtained from the 9 days of solvent exchange at 200, 300 and 400 °C for 2 h results in slight decreased of aerogel’s density from 0.048 g/cm³ to 0.039 g/cm³ and the hydrophobicity of the aerogels is decreased above 380 °C as confirmed by DSC analysis.

     

Controlling the foam morphology of supercritical CO2-processed poly(methyl methacrylate) with CO2-philic hybrid nanoparticles

Highly CO₂-philic nanoparticles, octatrimethylsiloxy polyhedral oligomeric silsesquioxanes (POSS) are used to increase the affinity of poly(methyl methacrylate) (PMMA) to CO₂ in supercritical carbon dioxide (scCO₂) foaming, thus to improve its foaming performance and the foam morphology. PMMA and PMMA-POSS composite foams were produced based on the two-factorial design, at the upper and lower experimental conditions of pressure, temperature, processing time, and venting rate. The foams of PMMA-5% POSS composites exhibited smaller average pore sizes and higher pore densities than neat PMMA and PMMA-0.5% POSS composites. The smallest average pore diameter (0.3 μm) and the highest pore density (6.33 × 10¹² cm⁻³) were obtained with this composite processed at 35°C, 32 MPa, for 24 h and depressurized with fast-venting rate (0.4 MPa/s). ScCO₂ processing decreased the density of the polymer by more than 50%.     

Assembling Colloidal Silica into Porous Hollow Microspheres

A non-surfactant-based synthesis approach to mesoporous hollow spheres through the use of colloidal silica is presented. Based on nanoparticle assembly chemistry developed previously for silica/polymer hybrid microcapsules, the room-temperature preparation follows a two-step sequence: (1) the electrostatic reaction of cationic polymer with an anionic salt solution, resulting in a suspension of salt-bridged polymer aggregates; and (2) the electrostatic reaction between this suspension and an aqueous suspension of nanoparticles (NPs). As a specific example, 13-nm silica particles, combined with polyallylamine and sodium citrate, gave silica/polymer hollow spheres with a mean diameter of 2.1 μm and a BET surface area of 4 m²/g. After calcination at 600 °C, the resulting silica-only microcapsules had a BET surface area of 259 m²/g, a modal pore size of 4.0 nm, and a pore volume of 0.38 cc/g, values that exceeded those of calcined silica NPs. This colloidal silica-based material is an example of the simultaneous control of pore size (at the nanometer scale) and particle morphology (at the micrometer scale) that is possible through charge-driven NP assembly.     

Microstructural,mechanical, and thermal‐insulation properties of poly(methyl methacrylate)/silica aerogel bimodal cellular foams

Novel poly(methyl methacrylate) (PMMA)/silica aerogel bimodal cellular foams were prepared by melt mixing and a supercritical carbon dioxide foaming process. The effects of the silica aerogel content on the morphologies and thermal‐insulating and mechanical properties of the foams were investigated by scanning electron microscopy, mechanical tests, and heat‐transfer analysis. The experimental results show that compared to the pure PMMA foam, the PMMA/silica aerogel microcellular foams exhibited more uniform cell structures, decreased cell sizes, and increased cell densities (the densities of the foams were 0.38–0.45 g/cm³). In particular, a considerable number of original nanometric cells (ca. 50 nm) were evenly embedded in the cell walls and on the inner surfaces of the micrometric cells (<10 μm). A 62.7% decrease in the thermal conductivity (0.072 W m⁻¹ K⁻¹) in comparison to that of raw PMMA after 0.5 wt % silica aerogel was added was obtained. Mechanical analysis of the PMMA/silica aerogel foams with 5 and 2 wt % silica aerogel showed that the compressive and flexural strengths were distinctly improved by 92 and 52%, respectively, and the dynamic storage moduli increased. The enhanced performance showed that with the addition of silica aerogel into PMMA, one can obtain thermal‐insulation materials with a favorable mechanical strength. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44434.     

Thermal degradation and flammability of nanocomposites composed of silica cross-linked to poly(methyl methacrylate)

The effect of polymer cross-linkages on thermal degradation of silica/poly (methyl methacrylate) (PMMA) nanocomposites is investigated using a single novel nanoparticle. Nanosilica surface treated with KH570, an organic surface treatment capable of free-radical polymerisation, was used to cross-link PMMA via an in situ method. Scanning electron microscopy was used to characterise nanosilica before use, while X-ray diffraction confirmed silica was well dispersed in PMMA. Thermogravimetric analysis (TGA) results showed that thermal degradation of silica cross-linked nanocomposites was significantly stabilised compared to PMMA, with a 30% reduction in the peak mass loss rate. Kinetic studies revealed the degradation of nanocomposites in this work abide by first-order kinetics, with an increase in the degradation activation energy of approximately 100?kJ?mol^?1. This is nearly double the improvement compared to conventional PMMA-silica nanocomposites in literature, showing dramatic enhancements to thermal stability. Analysis of high-temperature residuals from TGA tests suggest that cross-linked silica have increased char yields when compared with both PMMA and traditional silica nanocomposites. Cone Calorimetry results showed the materials in this work have reduced heat release rates compared to PMMA and traditional silica-PMMA nanocomposites.     

Heterogeneous nucleation uniformizing cell size distribution in microcellular nanocomposites foams

Microcellular polycarbonate/nano-silica nanocomposites (PCSN) were prepared by temperature rising process using supercritical CO₂ as the blowing agent. Neat PC foam showed a quite broad distribution of cell sizes. Under the same foaming conditions, the addition of nano-silica resulted in PCSN foams having uniform cell size distribution, reduced cell size of 0.3-0.5 μm and increased cell density of 10¹¹-10¹³ cells/cm³. The underlying nucleation mechanism was semi-quantitatively analyzed by the classical nucleation theory. The results indicate that the energy-barrier for heterogeneous nucleation was three orders of magnitude lower than that of homogeneous one. The heterogeneous nucleation of nano-silica aggregates dramatically increased the nucleation rate, decreased the nucleation time interval, and hence facilitated the almost instantaneous growth of cell size. Combined with the well-dispersed nucleation sites, resulted from the uniform dispersion of nano-silica aggregates, the narrow-distributed cell size was obtained in PCSN foams.     

载体硅胶表面氟改性对Phillips铬系催化剂诱导期内引发乙烯聚合行为的影响

通过密度泛函理论考察了载体表面氟改性对吸附不同数目甲醛分子的Phillips催化剂诱导期内引发乙烯聚合反应的影响。结果表明,当乙烯还原六价铬酸酯形成的二价铬前驱体模型上吸附两分子甲醛时,其位阻效应阻碍了任何反应的进一步发生;当二价铬前驱体模型上吸附一分子甲醛时,只能通过先形成铬金属五元环进而发生乙烯二聚反应和易位反应,但是氟改性对两者的影响很小;当二价铬前驱体模型上吸附的甲醛分子完全脱附后,则可以进一步环增长生成铬金属七元环,并且氟改性对这一步反应有促进作用;而氟改性对铬金属七元环进一步开环生成1-己烯则是不利的。研究还表明,氟改性对于三价铬-烷基聚合活性中心模型上的链增长是有利的。     

Poly(methyl methacrylate) nanocomposites based on graphene oxide: a comparative investigation of the effects of surface chemistry on properties and foaming behavior

The effects of oxygen functional groups and alkyl chains at the surface of graphene oxide (GO) on the thermal stability, mechanical properties and foaming behavior of poly(methyl methacrylate) (PMMA) nanocomposites were investigated. Alkyl‐functionalized GO (GO‐ODA) was prepared by grafting octadecylamine (ODA) on the surface of GO. PMMA/GO and PMMA/GO‐ODA nanocomposite were obtained by solution blending and were foamed using supercritical carbon dioxide (scCO₂). GO‐ODA, with the presence of alkyl chains, showed a better dispersion capability in PMMA matrix than GO with a large amount of oxygen functional groups. In addition, the good dispersion capability increased thermal stability and mechanical strength. In comparison with PMMA/GO samples foamed at 70 °C, PMMA/GO‐ODA nanocomposite foams displayed improved cell structures with higher cell density, smaller cell size and more homogeneous cell size distribution, which results from the strong heterogeneous nucleation due to alkyl chains on the GO surface. The foaming behaviors became more complicated at 80 °C as the GO might be intercalated and exfoliated with the aid of scCO₂, thus further enhancing the heterogeneous nucleation during the foaming process. The results indicated that the surface chemistry of GO was closely related to the properties and foaming behavior of the nanocomposites. © 2016 Society of Chemical Industry     

Effect of silica nanoparticle size on toughening mechanisms of filled epoxy

The addition of silica nanoparticles (23 nm, 74 nm, and 170 nm) to a lightly crosslinked, model epoxy resin, was studied. The effect of silica nanoparticle content and particle size on glass transition temperature (T_g), coefficient of thermal expansion (CTE), Young's modulus (E), yield stress (σ), fracture energy (G_IC) and fracture toughness (K_IC), were investigated. The toughening mechanisms were determined using scanning electron microscopy (SEM), transmission electron microscopy (TEM) and transmission optical microscopy (TOM). The experimental results revealed that the addition of silica nanoparticles did not have a significant effect on T_g or the yield stress of epoxy resin, i.e. the yield stress and T_g remained constant regardless of silica nanoparticle size. As expected, the addition of silica nanoparticles had a significant impact on CTE, modulus and fracture toughness. The CTE values of nanosilica-filled epoxies were found to decrease with increasing silica nanoparticle content, which can be attributed to the much lower CTE of the silica nanoparticles. Interestingly, the decreases in CTE showed strong particle size dependence. The Young's modulus was also found to significantly improve with addition of silica nanoparticles and increase with increasing filler content. However, the particle size did not exhibit any effect on the Young's modulus. Finally, the fracture toughness and fracture energy showed significant improvements with the addition of silica nanoparticles, and increased with increasing filler content. The effect of particle size on fracture toughness was negligible. Observation of the fracture surfaces using SEM and TOM showed evidence of debonding of silica nanoparticles, matrix void growth, and matrix shear banding, which are credited for the increases in toughness for nanosilica-filled epoxy systems. Shear banding mechanism was the dominant mechanism while the particle debonding and plastic void growth were the minor mechanisms.     

Influence of the viscosity of poly(methyl methacrylate) on the cellular structure of nanocellular materials

Three different grades of poly(methyl methacrylate) (PMMA) with different rheological properties are used for the production of nanocellular materials using gas dissolution foaming. The influences of both the viscosity of the different polymers and the processing parameters on the final cellular structure are studied using a wide range of saturation and foaming conditions. Foaming conditions affect similarly all cellular materials. It is found that an increase of the foaming temperature results in less dense nanocellular materials, with higher cell nucleation densities. In addition, it is demonstrated that a lower viscosity leads to cellular polymers with a lower relative density but larger cell sizes and smaller cell nucleation densities, these differences being more noticeable for the conditions in which low solubilities are reached. It is possible to produce nanocellular materials with relative densities of 0.24 combined with cell sizes of 75 nm and cell nucleation densities of 10¹⁵ nuclei cm^?3 using the PMMA with the lowest viscosity. In contrast, minimum cell sizes of around 14 nm and maximum cell nucleation densities of 3.5 × 10¹⁶ nuclei cm^?3 with relative densities of 0.4 are obtained with the most viscous one. © 2019 Society of Chemical Industry     

Study on enhancement of diamond nucleation on fused silica substrate by ultrasonic pretreatment

Fused silica substrates were pretreated by the ultrasonic vibration in the diamond powder slurry (UVDS). The influence of UVDS parameters such as the grain size of diamond powder, the liquid medium used to form the slurry, the weight ratio of diamond powder to liquid medium and the pretreatment time on the diamond nucleation density (DND) were systemically investigated. The grain size of diamond powder greatly affected the DND, the larger the grain size the higher the DND in our experiment conditions. The DND was about the same using acetone or ethanol or hexane medium. The best weight ratio of diamond powder (grain size 20–40 μm) to liquid medium was ∼1/60. Under appropriate pretreatment and CVD conditions, the DND of ∼10¹⁰ cm⁻² was obtained on fused silica substrates. Continuous ultra-thin diamond films with uniform and smooth surface (diamond grain size: ∼150 nm and surface roughness: ∼6 nm) were synthesized in an improved hot filament chemical vapor deposition (HFCVD) system. Nano-damaged sites on the pretreated surface mainly enhanced the DND and shortened the incubation time of nucleation.     

Obtaining of silica nanopowders from natural hydrothermal solutions

Obtaining of nanodispersed silica powders from natural hydrothermal solutions is described. Hydrothermal solutions contain colloid silica forming as a result of the polycondensation of the molecules of orthosilicic acid. Via ultrafiltration with a membrane concentration of hydrothermal solutions, silica sols with SiO2 contents up to 600 g/dm³ (43.0 wt %) and particle radii of 29–135 nm are obtained. The silica powders with the specific surface area of 110–400 m²/g, average pore diameter of 3–10 nm, and pore volume of 0.2–0.3 cm³/g are obtained via the cryochemical vacuum-sublimation drying of sols with the use of liquid nitrogen. The particle size in the powders is in the range from 10 to 100 nm.     

Structure and dielectric properties of polyimide/silica nanocomposite nanofoam prepared by solid‐state foaming

In this article, polyimide (PI)/silica nanocomposite nanofoams were prepared by solid‐state foaming using supercritical CO₂ as foaming agent. To control the cell size and morphology of the PI/silica foam, the silica nanoparticles as nucleating agent were in situ formation from TEOS via sol‐gel process, which make the silica nanoparticles homogeneously dispersed in PI matrix. The resulting PI/silica nanocomposite nanofoams were characterized by scanning electron microscopy (SEM), the image analysis system attached to the SEM and dielectric properties measurements. In PI/silica nanocomposite nanofoams, one type of novel morphology was shown that each cell contained one silica nanoparticle and many smaller holes about 20–50 nm uniformly located in the cell wall. This special structure could visually prove that the nucleation sites during foaming were formed on the surface of nucleating agents. Compared with those of neat PI foam, the cell size of PI/silica nanocomposite nanofoams was smaller and its distribution was narrower. The dielectric constant of PI/silica nanocomposite nanofoams was decreased because of the incorporation of the air voids into the PI/silica nanofoams. While the porosity of PI/silica nanocomposite nanofoam film was 0.45, the dielectric constant of the film (at 1 MHz) was reduced from 3.8 to about 2.6. Furthermore, the dielectric constant of PI/silica nanofoam films remained stable across the frequency range of 1×10²～1×10⁷ H_Z. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42355.