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本研究中以建筑陶瓷为主要原料制备耐碱浇注料,重点研究了铝酸钙水泥和硅微粉对耐碱浇注料性能的影响,并对试样的显微结构进行了分析。试验结果表明:铝酸钙水泥加入量的增加有助于110℃,24 h处理后常温强度的提高,而在10100℃,3 h处理条件下,铝酸钙水泥加入量的增加会提高基质中生成的液相,加入量在一定范围内使强度出现先增加后降低的趋势,同时也导致了线变化率的增加,在试验条件下铝酸钙水泥的合适加入量在7%~8%左右;耐碱浇注料中加入活性较高的硅微粉能够提高试样的强度和致密度,其加入量增加也会导致试样线变化率的增加,综合分析硅微粉的加入量以5%~6%为宜;经1100℃,3h处理后的试样中骨料和基质结合牢固,基质中存在莫来石化和低共熔物生成的双重反应。 相似文献
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耐火耐碱浇注料在大型预热器窑上的应用 总被引:1,自引:0,他引:1
耐火耐碱浇注料在大型预热器窑上的应用刘大正河北省冀东水泥厂(036030)河北省冀东水泥厂为日本石川岛公司全套引进的具有80年代初期国际先进水平的大型预分解窑,日产熟料4000t。建厂时,全套烧成系统设备所需的耐火衬料均由日方配套引进。其特点是在设备... 相似文献
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水泥窑用低水泥浇注料性能的研究 总被引:1,自引:0,他引:1
以矾土为主要原料,铝酸钙水泥和硅微粉为结合系统,研究了不同热处理温度对水泥窑用低水泥浇注料性能的影响。试样自然干燥24h脱模后,再经110℃烘干24h,分别于300℃、500℃、700℃、900℃、1100℃、1300℃和1500℃热处理3h。检测各温度热处理后试样的体积密度(B.D)、线变化率(P.L.C)、常温抗折强度(M.O.R)、常温耐压强度(C.C.S)、常温耐磨性能以及试样的热膨胀系数和抗热震性能。结果表明,随着热处理温度的提高,水泥窑用低水泥浇注料的体积密度呈现先减小后不变再增大的变化规律;线变化率呈现收缩先增大后减小再增大的变化规律;常温抗折强度和常温耐压强度呈现先增大后减小再增大的变化规律。水泥窑用低水泥浇注料经过1500℃热处理后的磨损量小于经过1300℃热处理后的磨损量。水泥窑用低水泥浇注料具有相对优良的抗热震性能。 相似文献
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<正>近年来,我国水泥工业发展迅猛,耐磨浇注料作为水泥窑用的内衬材料得到充分的重视,新型干法水泥窑耐火材料使用部位较多,不同规格的水泥窑及系统的不同使用部位,对耐火材料都有不同的 相似文献
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硅溶胶对刚玉浇注料性能的影响 总被引:1,自引:0,他引:1
以5~8、3~5、1~3及≤1 mm的电熔刚玉为骨料,致密刚玉粉(≤0.074 mm)、白刚玉粉(≤0.043mm)及α-Al2O3微粉为细粉,矾土水泥和硅溶胶为结合剂,按骨料、粉料质量比为64∶36配料制成试样,自然养护后于110℃24 h烘干,然后分别于815℃3 h、1 100℃3 h和1 400℃3 h热处理。对处理后试样进行了常温抗折强度、耐压强度、体积密度、线变化率和抗热震性能的检测及显微结构分析。结果表明:硅溶胶结合浇注料于1 100℃3 h处理后的抗折强度和耐压强度分别达到27.1和178 MPa,远高于相同温度下水泥结合浇注料的;硅溶胶结合浇注料在20~1 100℃水冷热震循坏100次后基本没有出现裂纹,其耐压强度损失率仅为24.4%,而水泥结合的浇注料热震循坏49次后就完全开裂。 相似文献
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中间包用浇注料的主要材质为Al2O3-SiO2系,其损毁原因主要有三个方面,其它二个方面已基本解决,而龟裂和剥落尚有许多问题没有解决 本文针对该问题,研究了耐渣渗透性和耐热震稳定性的评价方法。 相似文献
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众所周知,新型干法回转窑窑口均采用浇注料内村。浇注料施工时需采用模板定型。传统的木制模板虽然具有制作方便、透气性好、有利于浇注料养护等优点,但亦存在施工中容易损坏,重复使用性差,成本高等缺点。有的厂家全部采用铁皮做模板,支一段壳子板,浇一段饶注料,这种施工方法不仅难度大,且成本更高(铁皮只能使用一次),更加不可取。因此对传统模板必须进行改进。针对传统模板的特点,我们对其做了改进。由于改进后的模板既有木板又有铁板,加之其组合非常方便,故称之谓组合式模板。具体改进方法为:(l)为方便施工,用3mm厚的钢… 相似文献
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为提高中间包浇注料的寿命,开发了抑制浇 注料发生龟裂和剥落的材质。评价使用表明,降低浇 注料的Al2O3/SiO2比,增加超细铝粉的添加量,能强化浇注料的组织提高热震性,有效的地防止涂覆材料的烧结。 相似文献
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采用模压法制备了碳纤维(CF)/碳化硅(SiC)增强摩阻材料,通过摩擦试验研究了CF和SiC质量分数及CF长度对材料摩擦磨损特性的影响。结果表明:随着SiC质量分数的增加,摩擦系数和磨损率都有明显提高,这是由于硬质颗粒的犁沟作用;当CF质量分数<10%时,CF质量分数和长度对摩擦磨损性能影响明显,这归因于CF本身具有良好的自润滑性能以及抗犁削作用。 相似文献
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Brittleness is a significant property considered in product design and the research and development of materials. However, for a long time the methods to determine brittleness have been largely “hand-waving” arguments or else circumferential properties—in other words describing numerous properties related to brittleness but not actually quantifying brittleness itself. We have defined brittleness of polymeric materials quantitatively with applications to multiple areas. Relationships between brittleness and both tribology and mechanics have been discovered and are described. Moreover, the definition has been applied in the development of multilayer composite materials; structural integrity of the composites decreases with increasing brittleness. Other applications and the fact that toughness is not an inverse of brittleness are also discussed. 相似文献
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Star-shaped polymers with a fullerene (C60) core and an unexpanded structure were successfully prepared by reaction of C60 with amino end-capped polyesters HxC60(NHPCLn)x and polyethers HxC60(NHPEGn)x, respectively. Upon irradiation of these C60-derivatives, a large amount of singlet oxygen was released. Compared to previously synthesized star-shaped azafulleroids with an expanded structure, the photosensitivity of HxC60(NHPCLn)x is higher as assessed by a higher production of singlet oxygen. The cytotoxicity of the photoactive water-soluble HxC60(NHPEGn)x derivatives was tested against THP-1 cells and expressed in terms of cell viability. Moreover, they were processed as micro-/nanosized fibers by electrospinning, which however required the addition of poly(?-caprolactone) (PCL). The diameter distribution of the fibers was trimodal, where the fraction with the 270 nm average diameter was the major population. Because of their photoactivity, the herein reported star-shaped C60-derivatives are promising candidates for photodynamic cancer therapy and treatment of multidrug resistant pathogens. 相似文献
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New composite ceramic materials developed at the Central Materials Research Institute, including nitride-oxide composites
based on hexagonal boron nitride and nitride composites based on silicon nitride are described. Some important technological
aspects of the production of articles and parts from these materials are considered. Data on the properties and main applications
of the composites are reported.
Translated from Ogneupory i Tekhnicheskaya Keramika, No. 3, pp. 34–35, March, 1997. 相似文献
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YIN Hongfeng FAN Qiang REN Yun ZHANG Junzhan 《中国耐火材料》2008,17(1):10-13
Ti3SiC2/SiC composites were fabricated by reactive hot pressing method. Effects of hot pressing temperature, the content and particle size of SiC on phase composition, densification, mechanical properties and behavior of stress-strain of the composites were investigated. The results showed that : ( 1 ) Hot-pressing temperature influenced the phase composition of Ti3SiC2/SiC composites. The flexural strength and fracture toughness of composites increased with hot pressing temperature. (2) It became more difficult for the composites to densify when the content of SiC in composites increased. It need be sintered at higher temperature to get denser composite. The flexural strength and fracture toughness of composites increased when the content of SiC added in composites increased. However, when the content of SiC reached 50 wt%, the flexural strength and fracture toughness of composites decreased due to high content of pore in composites. (3) When the content of SiC was same, Ti3SiC2/SiC composites were denser while the particle size of SiC added in composites is 12. 8 μm compared with the composites that the particle size of SiC added is 3 μm. The flexural strength and fracture toughness of composites increased with the increase of particle size of SiC added in composites. (4) Ti3SiC2/SiC composites were non-brittle fracture at room temperature. 相似文献
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Nazım Ecebaş Gülsüm Meryem Dursun Aysu Hande Yeşilova Cihangir Duran 《International Journal of Applied Ceramic Technology》2020,17(1):264-273
Gel-casting method was used to fabricate mullite ceramics because this method has not been applied to fabricate dense mullite in literature. Gel-casting parameters such as monomer types (acrylamide and metyhlenebisacrylamide), effect of initiator (ammonium persulfate), and catalyst (tetramethylenediamine) were studied. All samples reached to relative densities of 97% to 98.2% after sintering at 1540°C for 2 hours. Backscattered SEM images revealed anisotropically grown mullite grains, glassy phase located at triple junctions, hexagonally-shaped and faceted Al2O3 grains, and white-color grains consisting of ZrO2 and undissolved TiO2. A Weibull modulus of 12.33 (ie, indicating tough ceramics) and characteristic strength of 186 MPa were calculated, below which no failure was expected. A critical quenching temperature was found as about 400°C (ΔT ~ 380°C) by indentation-quench method. In addition, a thermal shock resistance parameter (eg, R in °C) of 142.4°C was calculated, which was higher than commonly used Al2O3 ceramics. Lower dielectric constant and loss are desired for wide frequency band application and shorter signal transmission delay time in radomes. The dielectric constant was found as nearly 7.5 up to 10 GHz and loss tangent was 0.0031 at 5 MHz. Dielectric and thermomechanical results suggest that mullite is a suitable candidate ceramic for radome applications. 相似文献