Ce1−xCuxO2−x/Al2O3/FeCrAl catalysts for catalytic combustion of methane

A series of the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts (x = 0–1) were prepared. The structure of the catalysts was characterized using XRD, SEM and H₂-TPR. The catalytic activity of the catalysts for the combustion of methane was evaluated. The results indicated that in the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts the surface phase structure were the Ce_1−xCu_xO_2−x solid solution, -Al₂O₃ and γ-Al₂O₃. The surface particle shape and size were different with the variety of the molar ratio of Ce to Cu in the Ce_1−xCu_xO_2−x solid solution. The Cu component of the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts played an important role to the catalytic activity for the methane combustion. There were the stronger interaction among the Ce_1−xCu_xO_2−x solid solution and the Al₂O₃ washcoats and the FeCrAl support.     

Development of new catalysts for N2O-decomposition from adipic acid plant

Direct decomposition of N₂O was investigated using simulated and real industrial gas stream coming from an adipic acid plant. Two different kinds of catalysts were studied: (i) LaB_1−xB′_xO₃ and CaB_1−xCu_xO₃ (B = Mn, Fe and B′ = Cu, Ni) perovskites (PVKs) and (ii) supported PVKs (10 or 20 wt.%) on γ-Al₂O₃ and CeO₂–ZrO₂. The structural modifications induced by the composition of PVK samples affect the catalytic performances: mixed oxide formation in CaMn_0.7Cu_0.3O₃ samples allows to reach the highest values of N₂O conversion while the effect of PVK phases is more controversial. The importance of copper on catalytic activities is confirmed by the investigation on CaMn_1−xCu_xO₃ samples. The best results were obtained with a CaMn_0.6Cu_0.4O₃ catalyst calcined at 700 °C for 5 h, in which the presence of copper maximises the Ca₃CuMnO₆ phase formation. The increase in Cu-content produces a large segregation of CuO despite PVK formation. The best catalyst was tested using industrial gas stream, showing good stability also in the presence of H₂O and O₂ (8% v/v ) after 1400 h on-stream. To increase surface area, Cu-containing PVKs were deposed on γ-Al₂O₃ and CeO₂–ZrO₂, and this latter has been recognised as the best support. Indeed, the activity of the PVKs supported on ceria–zirconia is comparable to and even better than that of the bulk catalysts. A possible explanation regards the support contribution in terms of activity and/or promotion of O₂ mobility which enhances the overall activity of the catalyst.     

Decomposition of nitric oxide over perovskite oxide catalysts: effect of CO2, H2O and CH4

Direct nitric oxide decomposition over perovskites is fairly slow and complex, its mechanism changing dramatically with temperature. Previous kinetic study for three representative compositions (La_0.87Sr_0.13Mn_0.2Ni_0.8O_3−δ, La_0.66Sr_0.34Ni_0.3Co_0.7O_3−δ and La_0.8Sr_0.2Cu_0.15Fe_0.85O_3−δ) has shown that depending on the temperature range, the inhibition effect of oxygen either increases or decreases with temperature. This paper deals with the effect of CO₂, H₂O and CH₄ on the nitric oxide decomposition over the same perovskites studied at a steady-state in a plug-flow reactor with 1 g catalyst and total flowrates of 50 or 100 ml/min of 2 or 5% NO. The effect of carbon dioxide (0.5–10%) was evaluated between 873 and 923 K, whereas that of H₂O vapor (1.6 or 2.5%) from 723 to 923 K. Both CO₂ and H₂O inhibit the NO decomposition, but inhibition by CO₂ is considerably stronger. For all three catalysts, these effects increase with temperature. Kinetic parameters for the inhibiting effects of CO₂ and H₂O over the three perovskites were determined. Addition of methane to the feed (NO/CH₄=4) increases conversion of NO to N₂ about two to four times, depending on the initial NO concentration and on temperature. This, however, is still much too low for practical applications. Furthermore, the rates of methane oxidation by nitric oxide over perovskites are substantially slower than those of methane oxidation by oxygen. Thus, perovskites do not seem to be suitable for catalytic selective NO reduction with methane.     

High temperature catalytic combustion of methane and propane over hexaaluminate catalysts: NOx emission characteristics

Several hexaaluminate-related materials were prepared via hydrolysis of alkoxide and powder mixing method for high temperature combustion of CH₄ and C₃H₈, in order to investigate the effect of the concentration of the fuels, O₂ and H₂O on NO_x emission and combustion characteristics. Among the hexaaluminate catalysts, Sr_0.8La_0.2MnAl₁₁O₁₉₋ prepared by the alkoxide method exhibited the highest activity for methane combustion and low NO_x emission capability. NO_x emission at 1500 °C was increased linearly with O₂ concentration, whereas water vapor addition decreased NO_x emission in CH₄ combustion over the Sr_0.8La_0.2MnAl₁₁O₁₉₋ catalyst. In the catalytic combustion of C₃H₈ over the Sr_0.8La_0.2MnAl₁₁O₁₉₋ catalyst, the amount of NO_x emitted was raised in the temperature range between 1000 and 1500 °C when the C₃H₈ concentration increased from 1 to 2 vol.%. It was found that NO_x emission in this temperature range was reduced effectively by adding water vapor.     

Two alternative synthesis routes for MnZn ferrites using mechanochemical treatments

Two different methodologies to synthesise Mn_xZn_1−xFe₂O₄ (x = 0.5, 0.65 and 0.85) are compared. In the first method, mechanochemically activated mixtures of elemental oxides were thermally treated at 1100 and 1200 °C under N₂ atmosphere. In the second, previously obtained MnFe₂O₄ and ZnFe₂O₄ were well-mixed and treated at 1100 °C under N₂ atmosphere. Both series of materials were characterised by X-ray diffraction (XRD), vibrating sample magnetometry (VSM), scanning electron microscopy (SEM), electron probe microanalysis and density measurements. Through a two-step processing, both methods allowed to obtain MnZn ferrites of several compositions, which exhibited high saturation magnetisations and very low coercivities. In this way, in order to overcome some limitations of the conventional preparation technique, alternative synthesis routes for these ferrites are proposed in this study.     

Catalytic decomposition of nitrous oxide over calcined cobalt aluminum hydrotalcites

Catalytic decomposition of nitrous oxide has been carried out over calcined cobalt aluminum hydrotalcites of general formula [Co_1−xAl_x(OH)₂[CO₃]_x/2 H₂O where x = 0.25–0.33 at 50 Torr (1 Torr = 133 Pa) initial pressure of N₂O in a static glass recirculatory reactor (130 cc) in the temperature range 150–280°C. All catalysts showed a first order dependence in N₂O without significant oxygen inhibition. The activity increased with an increase in cobalt concentration present in the sample. The catalyst precursor synthesized under low supersaturation (LS) exhibited a higher activity than the precursor synthesized by sequential precipitation (SP) method. The observed trend in the activity is explained based on the surface concentration of cobalt, determined by XPS and matrix effects. Prior to catalytic studies, the fresh and calcined samples were characterized by various physicochemical techniques such as XRD, FT–IR, TG–DSC, TEM (with EDAX) and BET surface area measurements.     

Preparation of CexZr1−xO2 (x = 0.75, 0.62) solid solution and its application in Pd-only three-way catalysts

Nanoparticles of Ce_xZr_1−xO₂ (x = 0.75, 0.62) were prepared by the oxidation-coprecipitation method using H₂O₂ as an oxidant, and characterized by N₂ adsorption, XRD and H₂-TPR. Ce_xZr_1−xO₂ prepared had single fluorite cubic structure, good thermal stability and reduction property. With the increasing of Ce/Zr ratio, the surface area of Ce_xZr_1−xO₂ increased, but thermal stability of Ce_xZr_1−xO₂ decreased. The surface area of Ce_0.62Zr_0.38O₂ was 41.2 m²/g after calcination in air at 900 °C for 6 h. TPR results showed the formation of solid solution promoted the reduction of CeO₂, and the reduction properties of Ce_xZr_1−xO₂ were enhanced by the cycle of TPR-reoxidation. The Pd-only three-way catalysts (TWC) were prepared by the impregnation method, in which Ce_0.75Zr_0.25O₂ was used as the active washcoat and Pd loading was 0.7 g/L. In the test of Air/Fuel, the conversion of C₃H₈ was close to 100% and NO was completely converted at λ < 1.025. The high conversion of C₃H₈ was induced by the steam reform and dissociation adsorption reaction of C₃H₈. Pd-only catalyst using Ce_0.75Zr_0.25O₂ as active washcoat showed high light off activity, the reaction temperatures (T₅₀) of 50% conversion of CO, C₃H₈ and NO were 180, 200 and 205 °C, respectively. However, the conversions of C₃H₈ and NO showed oscillation with continuously increasing the reaction temperature. The presence of La₂O₃ in washcoat decreased the light off activity and suppressed the oscillation of C₃H₈ and NO conversion. After being aged at 900 °C for 4 h, the operation windows of catalysts shifted slightly to rich burn. The presence of La₂O₃ in active washcoat can enhance the thermal stability of catalyst significantly.     

Performance of La1−xSrxAl1−y−y′FeyMgy′O3−δ perovskites in methane combustion: effect of aluminum and magnesium content

Perovskites of different La_1−xSr_xAl_1−y−y′Fe_yMg_y′O_3−δ compositions (x=0, 0.1, 0.15, 0.2 and y=0.1, 0.3, 0.5, 0.8) were prepared from a reactive precursor slurry of hydrated oxides. Each sample was aged between 16 and 26 h up to 1473 K. Activity in methane combustion (1%/air) was determined in a plug-flow reactor, with 1 g catalyst and 24 l/h flowrate. Gradual decrease in activity due to thermal aging was observed, the degree of activity loss being composition dependent. Nevertheless, activity of samples aged at 1370 K was nearly independent of composition. The best thermal stability showed LaAl_0.65Fe_0.15Mg_0.2O₃ perovskite. None of the magnesium substituted perovskites performed better than a La_0.85Sr_0.15Al_0.87Fe_0.13O₃ reference sample.     

Photocatalytic degradation of aqueous organocholorine pesticide on the layered double hydroxide pillared by Paratungstate A ion, Mg12Al6(OH)36(W7O24)·4H2O

Layered double hydroxide pillared by Paratungstate A ion, Mg₁₂Al₆(OH)₃₆(W₇O₂₄)·4H₂O, was prepared via anion exchange reaction of the synthetic precursor, Mg₄Al₂(OH)₁₂TA·xH₂O (TA²⁻=terephthalate), and [W₇O₂₄]⁶⁻ ion. Some physico-chemical properties were measured and the preparation conditions were studied. Trace aqueous organocholorine pesticide, hexachlorocyclohexane (HCH), was totally degraded and mineralized into CO₂ and HCl by irradiating a Mg₁₂Al₆(OH)₃₆(W₇O₂₄)·4H₂O suspension in the near UV area. Disappearance of trace HCH follows Langmuir–Hinshelwood first-order kinetics. The model and mechanism for the photocatalytic degradation of HCH on the Mg₁₂Al₆(OH)₃₆(W₇O₂₄)·4H₂O were proposed, indicating that the interlayer space is the reaction field, and that photogeneration of OH√ radicals are responsible for the degradation pathway.     

AFeO3 (A=La, Nd, Sm) and LaFe1−xMgxO3 perovskites as methane combustion and CO oxidation catalysts: structural, redox and catalytic properties

Catalytic methane combustion and CO oxidation were investigated over AFeO₃ (A=La, Nd, Sm) and LaFe_1−xMg_xO₃ (x=0.1, 0.2, 0.3, 0.4, 0.5) perovskites prepared by citrate method and calcined at 1073 K. The catalysts were characterized by X-ray diffraction (XRD). Redox properties and the content of Fe⁴⁺ were derived from temperature programmed reduction (TPR). Specific surface areas (SA) of perovskites were in 2.3–9.7 m² g⁻¹ range. XRD analysis showed that LaFeO₃, NdFeO₃, SmFeO₃ and LaFe_1−xMg_xO₃ (x·0.3) are single phase perovskite-type oxides. Traces of La₂O₃, in addition to the perovskite phase, were detected in the LaFe_1−xMg_xO₃ catalysts with x=0.4 and 0.5. TPR gave evidence of the presence in AFeO₃ of a very small fraction of Fe⁴⁺ which reduces to Fe³⁺. The fraction of Fe⁴⁺ in the LaFe_1−xMg_xO₃ samples increased with increasing magnesium content up to x=0.2, then it remained nearly constant. Catalytic activity tests showed that all samples gave methane and CO complete conversion with 100% selectivity to CO₂ below 973 and 773 K, respectively. For the AFeO₃ materials the order of activity towards methane combustion is La>Nd>Sm, whereas the activity, per unit SA, of the LaFe_1−xMg_xO₃ catalysts decreases with the amount of Mg at least for the catalysts showing a single perovskite phase (x=0.3). Concerning the CO oxidation, the order of activity for the AFeO₃ materials is Nd>La>Sm, while the activity (per unit SA) of the LaFe_1−xMg_xO₃ catalysts decreases at high magnesium content.     

Synthesis of nanophase tungsten carbide by electrical discharge machining

Tungsten carbide nanopowders were synthesized successfully by electric discharge machining followed by annealing under a nitrogen atmosphere. The tungsten workpieces were initially melted and evaporated on the working surface during the electric discharge machining process, and then the tungsten powders were reacted with the carbon electrode and the working medium of kerosene to form the nanocrystalline WC_1−x powders. The powders produced were characterized by XRD, SEM, and TEM. When annealing the powders under an N₂ atmosphere, the cubic phases of WC_1−x gradually changed to hexagonal W₂C and then were transformed fully to nanocrystalline hexagonal WC at 1200 °C, with the nanocrystalline tungsten carbide encapsulated in a carbon shell. On the other hand, under an H₂ atmosphere, the WC_1−x phase changed via a W₂C phase to reduced powders of pure tungsten at 1000 °C or were reduced directly from WC_1−x to elemental W.     

Water vapor sensitivity of nanosized La(Co, Mn, Fe)1−x(Cu, Pd)xO3 perovskites during NO reduction by C3H6 in the presence of oxygen

A series of La(Co, Mn, Fe)_1−x(Cu, Pd)_xO₃ perovskites having high specific surface areas and nanosized crystal domains was prepared by reactive grinding. The solids were characterized by N₂ adsorption, X-ray diffraction (XRD), scanning electron microscopy (SEM), temperature programmed desorption (TPD) of O₂, NO + O₂, C₃H₆, in the absence or presence of 5% H₂O, Fourier transform infrared (FTIR) spectroscopy, as well as activity tests towards NO reduction by propene under the conditions of 3000 ppm NO, 3000 ppm C₃H₆, 1% O₂, 0 or 10% H₂O, and 50,000 h⁻¹ space velocity. The objective was to investigate the influence of H₂O addition on catalytic behavior. A good performance (100% NO conversion, 77% N₂ yield, and 90% C₃H₆ conversion) was achieved at 600 °C over LaFe_0.8Cu_0.2O₃ under a dry feed stream. With the exposure of LaFe_0.8Cu_0.2O₃ to a humid atmosphere containing 10% water vapor, the catalytic activity was slightly decreased yielding 91% NO conversion, 51% N₂ yield, and 86% C₃H₆ conversion. A competitive adsorption between H₂O vapor with O₂ and NO molecules at anion vacancies over LaFe_0.8Cu_0.2O₃ was found by means of TPD studies here. A deactivation mechanism was therefore proposed involving the occupation of available active sites by water vapor, resulting in an inhibition of catalytic activity in C₃H₆ + NO + O₂ reaction. This H₂O deactivation was also verified to be strictly reversible by removing steam from the feed.     

Synthesis, characterization and catalytic activity for NO–CO reaction of Pd–(La, Sr)2MnO4 system

La_xSr_2−xMnO₄ (0 ≤ x ≤ 0.8) oxides were synthesized and single-phase K₂NiF₄-type oxides were obtained in the range of 0.1 ≤ x < 0.5. The catalytic activity of La_xSr_2−xMnO₄ for NO–CO reaction increased with increasing x in the range of solubility limit of La. La_0.5Sr_1.5MnO₄ showed the highest activity among La_xSr_2−xMnO₄ prepared in this study, but its activity was inferior to perovskite-type La_0.5Sr_0.5MnO₃. Among the Pd-loaded catalysts, however, Pd/La_0.8Sr_1.2MnO₄ showed the higher activity and the selectivity to N₂ than Pd/La_0.5Sr_0.5MnO₃ and Pd/γ-Al₂O₃. The excellent catalytic performance of Pd/La_0.2Sr_1.2MnO₄ could be ascribable to the formation of SrPd₃O₄ which was detected by XRD in the catalyst but not in the other two catalysts.     

Synthesis and properties of lanthanum hexaaluminate ceramic La1−xCaxAl11−y−zMgyTizO18

The aim of the present work is to obtain ceramic materials with a hexagonal structure and high density, hardness and mechanical strength at lower synthesis temperature. Ceramic samples with nominal composition La_1−xCa_xAl_11−y−zMg_yTi_zO₁₈ (x=0–1; y=0–3; z=0–3,5) are prepared. The samples are sintered at temperature 1500 °C by one-stage and two-stage ceramic technology. By X-ray diffraction and scanning electron microscopy, predominant phase LaAl₁₁O₁₈ and second phases LaAlO₃ and -Al₂O₃ are identified. Ceramic materials are characterized with high physico-mechanical properties and may be find application for production of mill bodies and materials for immobilization of nuclear waste.     

Catalytic reduction of sulfur dioxide using hydrogen or carbon monoxide over Ce1−xZrxO2 catalysts for the recovery of elemental sulfur

This study focuses on the direct sulfur recovery process (DSRP), in which SO₂ can be directly converted into elemental sulfur using a variety of reducing agents over Ce_1−xZr_xO₂ catalysts. Ce_1−xZr_xO₂ catalysts (where x = 0.2, 0.5, and 0.8) were prepared by a citric complexation method. The experimental conditions used for SO₂ reduction were as follow: the space velocity (GHSV) was 30,000 ml/g_-cat h and the ratio of [CO (or H₂, H₂ + CO)]/[SO₂] was 2.0. It was found that the catalyst and reducing agent providing the best performance were the Ce_0.5Zr_0.5O₂ catalyst and CO, respectively. In this case, the SO₂ conversion was about 92% and the sulfur yield was about 90% at 550 °C. Also, a higher efficiency of SO₂ removal and elemental sulfur recovery was achieved in the reduction of SO₂ with CO as a reducing agent than that with H₂. In the reduction of SO₂ by H₂ over the Ce_0.5Zr_0.5O₂ catalyst, SO₂ conversion and sulfur yield were about 92.7% and 73%, respectively, at 800 °C. Also, the reduction of SO₂ using synthetic gas with various [CO]/[H₂] molar ratios over the Ce_0.5Zr_0.5O₂ catalyst was performed, in order to investigate the possibility of using coal-derived gas as a reducing agent in the DSRP. It was found that the reactivity of the SO₂ reduction using the synthetic gas with various [CO]/[H₂] molar ratios was increased with increasing CO content of the synthetic gas. Therefore, it was found that the Ce_1−xZr_xO₂ catalysts are applicable to the DSRP using coal-derived gas, which contains a larger percentage of CO than H₂.     

Stabilisation of active nickel catalysts in partial oxidation of methane to synthesis gas by iron addition

Mixed LaNi_xFe_(1−x)O₃ perovskite oxides (0≤x≤1) have been prepared by a sol–gel related method, characterised by X-ray diffraction (XRD), specific surface area measurements, transmission electron microscopy (TEM) coupled to an energy dispersive X-ray spectrometer (EDS). These systems are the precursors of highly efficient catalysts in partial oxidation of methane to synthesis gas. Studies on the state of these systems after test show the stabilisation of active nickel by increasing the amount of iron. These systems permit to control the reversible migration of nickel from the structure to the surface. The best mixed perovskite for the partial oxidation of methane is LaNi_0.3Fe_0.7O₃.     

Ceria-based oxides as supports for LaCoO3 perovskite; catalysts for total oxidation of VOC

Supported LaCoO₃ perovskites with 10 and 20 wt.% loading were obtained by wet impregnation of different Ce_1−xZr_xO₂ (x = 0–0.3) supports with a solution prepared from La and Co nitrates, and citric acid. Supports were also prepared using the “citrate method”. All materials were calcined at 700 °C for 6 h and investigated by N₂ adsorption at −196 °C, XRD and XPS. XRD patterns and XPS measurements evidenced the formation of a pure perovskite phase, preferentially accumulated at the outer surface. These materials were comparatively tested in benzene and toluene total oxidation in the temperature range 100–500 °C. All catalysts showed a lower T₅₀ than the corresponding Ce_1−xZr_xO₂ supports. Twenty weight percent LaCoO₃ catalysts presented lower T₅₀ than bulk LaCoO₃. In terms of reaction rates per mass unit of perovskite calculated at 300 °C, two facts should be noted (i) the activity order is more than 10 times higher for toluene and (ii) the reverse variation with the loading as a function of the reactant, a better activity being observed for low loadings in the case of benzene. For the same loading, the support composition influences drastically the oxidative abilities of LaCoO₃ by the surface area and the oxygen mobility.     

Interaction of NO and NO2 with the surface of CexZr1−xO2 solid solutions – Influence of the phase composition

Structural (XRD) and spectroscopic (EPR, IR and Raman) investigations were performed to elucidate the influence of CeO₂ content on the phase composition and surface chemistry of Ce_xZr_1−xO₂ solid solutions (x = 0.10–0.85), interacting with NO and NO₂ in the absence and presence of oxygen. Strong influence of ceria loading on the adsorption modes of both nitrogen oxides and the nature of the resultant surface species was revealed. Adsorption of NO led to formation of mononitrosyl complexes, dimers and N₂O, whereas interaction of NO₂ with the ceria–zirconia catalyst resulted in the adsorbate disproportionation or coupling, depending on the sample composition.     

Methane combustion on Mg-doped LaMnO3 perovskite catalysts

LaMn_1−xMg_xO₃ perovskite catalysts (x=0–0.5) were synthesised by the so-called “citrates method”, characterised (chemical analysis, TEM, BET, XRD, temperature-programmed desorption of oxygen) and tested for their activity towards the catalytic combustion of methane. The role of MgO as a textural promoter, which hinders the sintering of the catalyst crystals by geometrical interposition, has also been assessed. Finally, a kinetics study was performed on the most promising catalysts prepared (LaMnO₃ and LaMn_0.8Mg_0.2O₃). The major results obtained are: (i) Mg substitution in the basic LaMnO₃ perovskite has a positive effect on the catalytic activity only at low x values (x≤0.2); (ii) as opposed to the results of previous studies on the LaCr_1−xMg_xO₃ system, the role of MgO as a textural promoter is not always significant and depends strongly on the calcination temperature of the samples (800–1200°C) and on the value of x; (iii) an Eley–Rideal mechanism could satisfactorily fit the experimental kinetics results for both catalysts, even though, as opposed to LaMnO₃, the catalytic combustion over LaMn_0.8Mg_0.2O₃ seems to involve two different types of adsorbed oxygen species, depending on the operating temperature.     

The homogeneity range and the microwave dielectric properties of the BaZn2Ti4O11 ceramics

Ceramics with a composition close to BaZn₂Ti₄O₁₁ were synthesized according to various substitutional mechanisms in order to verify an existence of a homogeneity range in the vicinity of this composition. Structural and microstructural investigations showed that the crystal structure of BaZn₂Ti₄O₁₁ was formed in the homogeneity range corresponding to the formula BaZn_2 − xTi₄O_11 − x (0 < x < 0.1). Densely sintered BaZn_2 − xTi₄O_11 − x (0 < x < 0.1) ceramics exhibited a dielectric constant around 30, τ_f = −30 ppm/K and high Q × f values, which increased from 68,000 GHz at x = 0 to 83,000 GHz at x = 0.05. Structurally, the deficiency of Zn in BaZn_2 − xTi₄O_11 − x (0 < x < 0.1) resulted in a slight decrease in the unit-cell volume. The influence of secondary phases in the BaZn₂Ti₄O₁₁-based materials on the microwave dielectric properties was also investigated. A presence of small amounts of ZnO, BaTiO₃, hollandite-type solid solutions (Ba_xZn_xTi_8 − xO₁₆) and BaTi₄O₉ caused a decrease in Q × f values.