Numerical investigation on the heat transfer characteristics in a circular pipe using multiple twisted tapes in laminar flow conditions

Introducing passive devices in the form of inserts helps to increase the heat transfer characteristics in a circular pipe. In the present work, the feasibility of using two twisted tapes has been numerically studied under laminar flow conditions. Two twisted tapes with configurations of co‐swirl and counter‐swirl conditions were simulated for Re ranging from 1000 to 2500. Heat transfer characteristics like Nusselt number, friction factor, and thermohydraulic performance index (THPI) were investigated. Even the effect of spacing of the tubes inside the pipe was numerically studied. Results indicated that the insertion of two tapes will improve the performance of the circular tube compared with a single tape in terms of a higher Nu and higher THPI. It is observed that for the co‐swirl condition for a Reynolds number of 1000, Nu and THPI is 38% and 29% higher than using a single tape, whereas, for the counter‐swirl condition, they are 43% and 34% higher than that of the single tape condition. Also, it is revealed that counter swirl positioning of the tape with an L/D ratio 0.56 outperformed all other configurations with the highest THPI.     

Experimental study on heat transfer augmentation in a double pipe heat exchanger utilizing jet vortex flow

This paper examines experimentally the effect of jet vortex technology on enhancing the heat transfer rate within a double pipe heat exchanger by supplying the heat exchanger with water at different vortex strengths. A vortex generator with special inclined holes with different inlet angles was designed, manufactured, and integrated within the heat exchanger. In this study, four levels of Reynolds number for hot water in the annulus (Re_h) were used, namely, 10,000; 14,500; 18,030; and 19,600. Similarly, four levels of Reynolds number for cold water in the inner tube (Re_c) were used, namely, 12,000; 17,500; 22,500; and 29,000. As for the inlet flow angle (θ), four different levels were selected, namely, 0°, 30°, 45°, and 60°. The temperature along the heat exchanger was measured utilizing 34 thermocouples installed along the heat exchanger. It was found that increasing the inlet flow angle (θ) and/or the Reynolds number results in an increase in the local Nusselt number, the overall heat transfer coefficient, and the ratio of friction factor. It is revealed that the percentage increase in the average Nusselt number due to swirl flow compared to axial flow was 10%, 40%, and 82% for an inlet flow angle of 30°, 45°, and 60°, respectively.     

Experimental study of exergetic performance of Al2O3 nanofluid in a double‐pipe heat exchanger fitted by a new modified twisted tape

The use of nanofluids and surface enhancers today are among the new technologies used to increase heat transfer. In this study, heat transfer phenomena in heat exchanger were investigated using Al₂O₃ nanoparticles and modified spiral band as flow turbulator. Results are verified with well‐known correlations. The results show that the tube with cross‐hollow twisted tape inserts has the best exergetic performance for different hollow widths of the tape. Clearance, which is defined as the width between the tube and twisted tape, also affects the heat transfer performance. The smaller the clearance, the better is the exergetic performance. The tube can achieve the best exergetic performance when the number of unilateral twisted tapes is four. The results showed that increasing nanofluid concentration improves exergetic performance.     

Experimental investigation on heat transfer and pressure drop characteristics in a smooth tube with different twisted tape inserts

Experiments are performed to investigate the impact of inserts (TTI, TBI, and TBHI) accompanied by different twist ratios (ie, y/w = 3.69, 4.39, and 5.25) with uniform heat flux condition to study the performance characteristics of pressure drop, rate of heat flow, and heat transfer enhancement. Experiments were carried out on different twisted tape inserts in a turbulent flow regime by choosing suitable Reynolds number between 3100 and 39 000. A plain tube is tested and compared with the empirical correlations and are found to be in good agreement with the experimental data. In the case of twisted tape inserts stronger swirl flow is observed along the length of the tube. The variation of reduction in pressure along the length of tube and heat flux in the form of the friction factor and Nusselt number are represented graphically. Thermal performance factor tends to increase with a decrease in the taper twist ratio. The maximum enhancement in Nusselt number and friction factor was found to be in the case of TBI and TBHI. Experimental results are justified and are found to be reliable and accurate with the analytical results, with ±5% and ±4.2% deviation for Dittus‐Boelter and Petukhov correlation in the case of Nusselt number and ±7.2% deviation, respectively, for loss in the friction.     

Use of oscillating heat pipe technique as extended surface in wire-on-tube heat exchanger for heat transfer enhancement

This paper presents the performance of a wire-on-tube heat exchanger of which the wire is an oscillating heat pipe. The experiments for this heat exchanger were performed in a wind tunnel by exchanging heat between hot water flowing inside the heat exchanger tubes and air stream flowing across the external surface. R123, methanol and acetone were selected as working fluids of the oscillating heat pipe. The inlet water temperature was varied from 45 to 85 °C while the inlet air temperature was kept constant at 25 °C.     

Numerical investigation on latent heat thermal energy storage in a phase change material using a heat exchanger

The use of a heat exchanger using phase change material (PCM) is an example of latent heat thermal energy storage (LHTES). In this study, the charging of PCM (RT50) is studied in a double pipe heat exchanger. The designing of the heat exchanger needs to be optimized for operating and boundary conditions to store latent heat efficiently. The size of the equipment and the amount of PCM are also important to calculate the latent heat storage capacity of the LHTES device. In this study, the amount of PCM taken is quite high to avoid sensible heat transfer and to maximize the heat content of PCM. The charging process of PCM is numerically simulated using an enthalpy-porosity model. The study includes the effect of inlet temperature and flow rate of high-temperature-fluid (HTF) and concludes that both play an important role in determining the charging time. The continuous increase in inlet temperature of HTF can decrease the charging time of PCM in the heat exchanger. However, the continuous increase in the HTF flow rate cannot show the same effect. The charging time can only be minimized with a specified flow rate regime for a specific inlet temperature of HTF. These factors consequently affect the efficiency of the heat exchanger.     

扭带强化管内单相对流换热的研究进展

能源与材料费用的不断增长推进了高效节能换热器的发展.在管壳式换热器中,为强化管内单相对流换热并有效清除污垢,制造工艺简单、拆装维修方便的管内插入物-扭带被广泛应用.介绍了多种扭带的结构和特点,分析了扭带强化管内单相对流换热的机理.从连续扭带、闻隔扭带、异型扭带、清洗扭带和复合强化技术五个方面,对扭带强化管内单相对流换热...     

弯管强化相变储热传热特性的模拟

对高温熔融盐管壳式相变换热器进行了三维非稳态模拟研究.在考虑自然对流的情况下,模拟对比了直管式和弯管式相变换热的传热特性,考虑了流速、进口温度以及进口截面形状对储热性能的影响.结果表明,在熔化相同体积的相变材料的前提下,弯管可以缩短超过15％的熔化时间,换热特性明显优于直管系统.分析表明,弯管更好的换热特性主要是由于弯管内的二次流加强了换热,并且弯管也增加了换热面积.根据直管相变换热器与已有实验结果的对比显示模拟结果与实验结果有一定的差距,但是变化趋势一样,因而模拟结果可为装置的优化设计提供参考依据.     

Theoretical and experimental investigation of a heat pipe heat exchanger for energy recovery of exhaust air

Heat pipes and two-phase thermosyphon systems are passive heat transfer systems that employ a two-phase cycle of a working fluid within a completely sealed system. Consequently, heat exchangers based on heat pipes have low thermal resistance and high effective thermal conductivity, which can reach up to the order of (10⁵ W/(m K)). In energy recovery systems where the two streams should be unmixed, such as air-conditioning systems of biological laboratories and operating rooms in hospitals, heat pipe heat exchangers (HPHEs) are recommended. In this study, an experimental and theoretical study was carried out on the thermal performance of an air-to-air HPHE filled with two refrigerants as working fluids, R22 and R407c. The heat pipe heat exchanger used was composed of two rows of copper heat pipes in a staggered manner, with 11 pipes per row. Tests were conducted at different airflow rates of 0.14, 0.18, and 0.22 m³/h, evaporator inlet-air temperatures of 40, 44, and 50°C, filling ratios of 45%, 70%, and 100%, and ratios of heat capacity rate of the evaporator to condenser sections (C_e/C_c) of 1 and 1.5. For HPHE's steady-state operation, a mathematical model for heat-transfer performance was set and solved using MATLAB. Results illustrated that the heat transfer rate was in direct proportion with the evaporator inlet-air temperature and flow rate. The highest HPHE's effectiveness was obtained at a 100% filling ratio and (C_e/C_c) of 1.5. The predicted and experimental values of condenser outlet-air temperature were in good agreement, with a maximum difference of 3%. HPHE's effectiveness was found to increase with the increase in evaporator inlet-air temperature and number of transfer units (NTU) and with the decrease in airflow rate, up to 33% and 20% for refrigerants R22 and R407c, respectively. Refrigerant R22 was the superior of the two refrigerants investigated.     

板式换热器传热和阻力特性的实验研究

利用搭建的液-液型板式换热器试验平台,根据实验数据运用定性雷诺数法拟合出传热关联式,找出Nu与摩擦因子f之间的通用关系式,为板式换热器的设计计算提供了依据。运用传热量与功率的消耗比来评价板式换热器的性能,找出了影响其性能的主要因素,进一步澄清了单纯依靠提高流速来增加传热性能是不经济的。     

Influence of transverse vibrations on convective heat transfer in parallel flow tube-in-tube heat exchanger

Tube-in-tube heat exchangers are widely used in food processing industries and wastewater treatment for both heating and cooling. Enhancement techniques namely active, passive, and compound are developed to reduce the thermal resistance in heat exchangers by improving convective heat transfer with or without increase in surface area. The present experimental study is aimed at analyzing the influence of vibrations on the convective heat transfer of a parallel flow tube-in-tube heat exchanger. The heat exchanger is placed in horizontal position and is subjected to transverse vibrations under turbulent fluid flow conditions. Experiments were performed at four frequencies (20, 40, 60, and 100 Hz), three amplitudes (1, 2, and 3 m/s²), and three vibration generator positions along its length, in the Reynolds number range of 10 710 to 21 420. An enhancement in Nusselt number is found with vibration than without vibration throughout the entire range of Reynolds numbers. A maximum enhancement of 33% at 40 Hz frequency, 3 m/s² amplitude, and vibration generator position at three-fourth of the tube length was observed. Empirical correlations are developed for Nusselt number to determine the heat transfer coefficient with vibration with an error of $\pm$10%.     

Experimental investigation of heat transfer in a triple tube heat exchanger with coiled spring inserts

Experiments have been performed to investigate the effect of coiled spring inserts on heat transfer, pressure drop, and performance parameters of a triple tube heat exchanger (TTHX). Three different spring inserts having a pitch of 5, 10, and 15 mm are used and the diameter of the spring wire is taken as 1 mm. The experiments were carried out under a turbulent flow regime, with water as a working medium in parallel and counter flow configurations. The variation in different performance characteristics like heat transfer coefficient, Nusselt number, and effectiveness have been compared at various Reynolds numbers ranging between 4000 and 16,000 in the considered flow patterns. The Nusselt number of TTHX with the lowest pitch spring is found to be higher than that of the plain TTHX by 57.27% at Re = 4000 for the counter flow configuration. Both the thermal performance factor and effectiveness increased as the pitch of the spring insert was decreased. The effectiveness of TTHX with the lowest pitch spring insert is found higher than that of the plain TTHX by 43.84% in the counter flow pattern.     

环路型脉动热管的工质流动和传热特性实验研究

建立了部分可视化的环路型铜-乙醇脉动热管试验台,研究了充液率、倾斜角度、环路数目等因素对脉动热管传热性能的影响。结果表明:不能形成脉动效应时工质的流型是间歇振动,形成脉动效应时工质的流型是弹状流或环状流;最佳倾角为70°~90,°最佳充液率在50%左右;热阻随着环路数目的增加而减小。     

Experimental research on heat transfer of pulsating heat pipe

Experimental research was conducted to understand heat transfer characteristic of pulsating heat pipe in this paper, and the PHP is made of high quality glass capillary tube. Under different fill ratio, heat transfer rate and many other influence factors, the flow patterns were observed in the start-up, transition and stable stage. The effects of heating position on heat transfer were discussed. The experimental results indicate that no annular flow appears in top heating condition. Under different fall ratios and heat transfer rate, the flow pattern in PHP is transferred from bulk flow to semi-annular flow and annular flow, and the performance of heat transfer is improved for down heating case. The experimental results indicate that the total heat resistant of PHP is increased with fill ratio, and heat transfer rate achieves optimum at filling rate 50%. But for pulsating heat pipe with changing diameters the thermal resistance is higher than that with uniform diameters.     

Thermohydraulic performance of a new internal twisted ribs automobile exhaust heat exchanger for waste heat recovery applications

The performance of the thermoelectric-based waste heat recovery (WHR) system in an automobile greatly depends on the amount of heat extracted by the exhaust heat exchanger (EHE). In the present study, the thermohydraulic performance of the EHE having twisted ribs and the pressure drop across the entire heat exchanger have been experimentally investigated. The experiments were repeated for the various geometric parameters such as twist ratio (4-8), angle of attack (30°-90°), and pitch ratio (6-10) on the Reynolds number within the range of 2300 to 25,000. The heat transport and fluid flow characteristics were compared with an internally smooth EHE using the thermohydraulic performance parameter. The maximum heat transfer rate was improved at 164.22%. However, the specification of the twisted rib for superior performance has been obtained at twist ratio of 4 and pitch ratio of 8 with 60° angle of attack. The highest thermohydraulic performance parameter value revealed as 1.93 at the same configuration. With the change in twist ratio, the pitch ratio, angle of attack, and the heat transfer rate increased by 39.52%, 60.85%, and 40.70%, respectively. Thus, the efficient heat transfer with the twisted rib would improve the extent of WHR in automobiles.     

Heat transfer enhancement using hybrid nanofluids in spiral plate heat exchangers

A possible way to enhance the rate of heat transfer in the spiral plate heat exchanger (SPHE) is by employing hybrid nanofluids as its working medium. Hence, in the present work, effects of hybrid nanofluids on the thermal performance of SPHE has been investigated numerically. First, a countercurrent SPHE is designed and modeled. Later, simulation of SPHE has been carried out by employing conventional fluid , nanofluids , and hybrid nanofluids to investigate the heat transfer rates. Finally, the performance of SPHE using hybrid nanofluid is compared with that of using water and nanofluids. The heat transfer augmentation of approximately 16%‐27% with hybrid nanofluids of overall 4% nanoparticles volume concentration and 10%‐16% with 2% nanoparticles volume concentration is observed when compared with that of pure water. Therefore, it can be inferred that the application of hybrid nanofluids in SPHE seems to be one of the promising solutions for augmentation of its thermal performance.     

脉动热管用于空调排风余冷回收的试验研究

设计加工1台脉动热管式换热器,用于夏季工况空调排风的余冷回收。通过实验,分析了风速、新排风温差等因素对余冷回收效率的影响,以及两侧压力损失随风速的变化情况。结果表明,余冷回收效率随新风、排风温差增大而升高,随风速的增大而降低。该换热器具有一定的优势,但还需进一步改进结构,以提高其效率。     

波纹管换热器管束支撑结构

根据各种管束支撑结构的特点,找出与之相适应的波纹管管型,分析不同的组合结构对波纹管换热器壳程性能的影响,指出对波纹管换热器进行优化设计和实现整体强化传热的途径。     

Numerical study of nanoencapsulated phase change material inside double pipe heat exchanger

Nanoencapsulated phase change material (NPCM) slurry is a dispersion where the phase change material (PCM) is dispersed in fluid. Compared with fluid, these nanofluids have a higher heat capacity during the phase change and a possible enhancement, as a result of this phase change, in the heat transfer phenomenon. To appreciate the merits, in terms of energy, a numerical study has been carried out with fluid based on NPCM inside double pipe heat exchanger. The numerical simulation results have been validated using experimental heat transfer data. The Reynolds and Nusselt numbers have been determined using thermal conductivity and viscosity evaluated in the same conditions as those in numerical model. The results obtained show an improvement of this energetic criterion at low mass flow rate compared with the base fluid. Analysis of the numerical and analytical results reveal that higher inlet flow rate and NPCM concentration results in higher heat transfer rate. In addition, increasing NPCM slurry temperature decreases its performance due to fast melting of PCM inside the tube.     

四氧化三铁纳米流体强化热管换热的实验研究

通过实验研究四氧化三铁（Fe3O4）纳米流体重力热管的传热性能。在不同输入功率、不同充液率、不同纳米流体质量浓度的工况下测试热管的外壁温度,再理论计算其等效对流传热系数、热阻。结果表明：当充液率为50%,输入功率为40W时,水基液重力热管和纳米流体重力热管都有最高的等效对流传热系数,并且纳米流体质量浓度为1%时,重力热管具有最高的等效对流传热系数5455.4 W.m-2.K-1,较水基液重力热管最多可增大79.1%。四氧化三铁纳米流体运用于重力热管可以有效减小其热阻、强化其传热性能。