多级孔道ZSM-5分子筛的合成及其催化应用

多级孔道ZSM-5分子筛具有微孔沸石分子筛良好的择形催化性能和介孔材料优异的传质扩散性能,在催化领域显示出良好的应用前景。本文综述了近年来多级孔道ZSM-5分子筛的研究进展,重点介绍了多级孔道ZSM-5分子筛的不同合成方法,包括后处理法、硬模板法和软模板法等,同时介绍了不同方法得到的多级孔道ZSM-5分子筛在催化反应中的应用,分析表明多级孔道ZSM-5分子筛以其良好的扩散性能和适宜的酸性提高了反应转化率和目标产物选择性。最后对多级孔道ZSM-5分子筛的发展方向进行了展望,指出研发简单、经济和环保的新合成路线是多级孔道ZSM-5分子筛发展中的重大挑战,深入研究多级孔道分子筛中介孔的形成机理和开发具有多级孔道整体式催化剂以及负载型多级孔道ZSM-5分子筛是今后的研究重点。     

沸石分子筛多级孔道的贯通性研究进展

多级孔分子筛因孔隙结构发达、优良的水热稳定性、孔体积和比表面积较高等优点,可有效缓解传统单级孔分子筛的大分子扩散受限问题,使分子筛的结构性能得到了极大的改善。综述了近年来国内外制备多级孔分子筛的研究进展,特别在多级孔分子筛制备工艺方面重点介绍了后处理法和原位合成法,其中后处理法包括脱铝法、脱硅法和脱铝脱硅联用法;原位合成法分为硬模板剂法和软模板剂法。从稳定性、操作性等方面讨论了各种制备方法的优势和存在的问题。基于孔径大小的差异,总结了三类具有多级孔道结构的沸石分子筛,即微孔-介孔、微孔-大孔和微孔-介孔-大孔沸石分子筛在制备工艺与催化剂应用等方面的研究现状,并展望了多级孔分子筛未来的发展方向。     

多级孔ZSM-5沸石分子筛的制备研究进展

多级孔ZSM-5沸石分子筛不仅具有良好的催化择形性能,同时对大分子反应具有较好的扩散性能,因此多级孔ZSM-5沸石分子筛的合成受到人们的广泛关注。综述了近年来合成多级孔ZSM-5沸石分子筛的各种方法,重点从后处理法、模板剂法、介孔孔壁晶化法和前驱物自组装等方法出发,详细介绍了多级孔ZSM-5沸石分子筛的合成进展。通过对比不同的制备方法,分析了各种方法及合成材料的优势以及目前所存在的主要问题,以期找到一种制备多级孔ZSM-5沸石分子筛的较优的方法应用到实际的石油催化领域。     

多级孔ZSM-5沸石分子筛制备方法研究进展

在微孔ZSM-5沸石分子筛中引入介孔结构制备多级孔ZSM-5沸石分子筛,可以很好的解决传统ZSM-5沸石分子筛在分子扩散方面受限和催化剂失活的问题。综述了几种多级孔ZSM-5沸石分子筛的制备方法,着重介绍后处理法、硬模板法以及软模板法,分析了不同制备方法的优缺点,简单介绍了其他制备方法。阐明了探索更加经济、环保、易操作的多级孔沸石分子筛制备方法仍然是科研工作者们努力的方向。     

多级孔沸石分子筛的制备及其催化应用研究进展

多级孔沸石分子筛在保留了微孔沸石优异的催化活性与择形性的同时,能够从本质上大幅提升沸石分子筛的传质与扩散效率,改善催化剂因积炭问题失活较快的弊端。本文介绍了当前阶段多级孔沸石分子筛的研究现状,主要基于孔径大小的差异,重点综述了微孔-介孔、微孔-大孔以及微孔-介孔-大孔三类具有多级孔道结构的沸石分子筛在制备及催化应用方面的最新研究进展,综合分析了各种制备方法在性能、成本、可操作性及应用上的利弊关系,并且指出,设计并可控地制备出具有多级孔道结构且在三维空间高度贯通的多级孔沸石分子筛材料以最大限度地提高催化效率,将会是未来多级孔沸石分子筛领域的研究重点。     

新型多级孔ZSM-5沸石分子筛制备与研究

本研究通过在传统ZSM-5沸石分子筛的基础上引入有机硅烷季铵盐作为介孔导向模板剂制备了四种新型多级孔ZSM-5沸石分子筛。利用XRD、N2吸附脱附、SEM、TEM进行结构表征,结果表明以十四烷基双氨基甲酸酯基有机硅烷季铵盐作为介孔模板剂,所制得的ZSM-5-L2新型多孔级分子筛表面结晶度较好,SEM图为椭圆形颗粒,晶体表面密集粗糙,具有有序的介孔孔道,介孔孔道占总孔容的比例相对于其他样品更大,且介孔孔道约为4.0 nm左右,满足企业对材料改性及提升性能的需求。     

介孔ZSM-5分子筛材料的制备及催化应用研究进展

介孔沸石分子筛具有沸石优良的水热稳定性、酸性和择形性,并兼具介孔的传质优势,使反应物更易接触到催化剂内表面活性中心,从而提高材料的催化活性,所以,介孔沸石分子筛近年来得到大量研究.综述了介孔ZSM-5沸石分子筛的制备方法,主要评述了模板法和后处理改性法;介绍了该催化材料在裂化、芳构化、异构化及烷基化过程中的应用;指出了介孔ZSM-5分子筛的发展方向.     

ZSM-5分子筛在甲醇转化制烯烃领域应用的研究进

综述了ZSM-5分子筛在甲醇制烯烃反应特别是在甲醇制丙烯反应中的应用。介绍在接近工业反应条件下甲醇在ZSM-5分子筛上生成烯烃的反应机理,在较高反应温度下高碳数烯烃裂解是导致轻烯烃形成的主要反应路径;分析ZSM-5分子筛酸性及粒径对产品选择性及催化剂寿命的影响,由于ZSM-5分子筛酸性较强,直接用于甲醇制烯烃反应时低碳烯烃的选择性不高,而粒径小的ZSM-5分子筛扩散性能好,因而丙烯选择性得到提高。重点介绍小晶粒ZSM-5分子筛的研究进展,指出目前ZSM-5分子筛的研究方向一是对其进行酸性改性,二是制备酸度适中、粒径合适和具有介孔的多级结构ZSM-5分子筛。     

介孔SAPO-11分子筛的制备及应用

综述了介孔SAPO-11分子筛的合成机理、制备方法及应用。介绍了介孔SAPO-11分子筛的合成机理,液晶模板机理和协同作用机理,在不同模板剂与无机硅源的静电作用或相互作用下形成液晶结构,移除液晶后,形成介孔孔道。SAPO-11分子筛属于微孔型(<2 nm)磷酸硅铝分子筛,通过模板法、后处理法和分子筛硅源法等制备方法得到的介孔SAPO-11分子筛结晶度良好,孔径和比表面积均增大,有利于大分子反应物进入其孔道和产物溢出。     

介孔SAPO-11分子筛的制备及应用

综述了介孔SAPO-11分子筛的合成机理、制备方法及应用。介绍了介孔SAPO-11分子筛的合成机理,液晶模板机理和协同作用机理,在不同模板剂与无机硅源的静电作用或相互作用下形成液晶结构,移除液晶后,形成介孔孔道。SAPO-11分子筛属于微孔型(<2 nm)磷酸硅铝分子筛,通过模板法、后处理法和分子筛硅源法等制备方法得到的介孔SAPO-11分子筛结晶度良好,孔径和比表面积均增大,有利于大分子反应物进入其孔道和产物溢出。     

双功能模板法合成多级孔沸石分子筛的研究进展

简要介绍了广泛应用于石油化工和工业催化中的沸石分子筛的特点以及多级孔沸石分子筛的基本合成策略,包括“自上而下”和“自下而上”两类合成策略;重点介绍了近年来发展出来的新型双功能模板法合成策略,包括如何利用季铵基团表面活性剂双功能模板,特别是利用聚合物双功能模板来直接合成不同拓扑结构的多级孔沸石分子筛的最新研究进展,以及两类双功能模板合成多级孔沸石的特点和优点。最后,对多级孔沸石分子筛在合成条件优化、模板剂选择、合成机理探究等方面所面临的挑战和在工业催化实际条件下的稳定性应用前景进行了展望。     

Synthesis,characteristics of hierarchical EU-1 zeolite for xylene isomerization probe reaction

Introduced a method of synthesizing hierarchical EU-1 zeolite with organosilanes as additive, and studied the influences of following different kinds of organosilanes on the synthesis of hierarchical EU-1 zeolite: γ-glycidoxy propyl trimethoxy silane(GPTMS), N-β-(aminoethyl)-γ-aminopropyl methyl dimethoxyl silane(APAEDMS),and N-(β-aminoethyl)-γ-aminopropyl dimethoxyl(ethyoxyl) silane(TMPED). The hierarchical EU-1 samples were characterized by XRD, SEM, N_2 adsorption, FT-IR and NH_3-TPD to analyze the crystallinity, morphology, surface area, pore size distribution and acidity. The results showed that hierarchical EU-1 zeolites were successfully synthesized; organosilanes have great influence on crystal morphology of EU-1 zeolites; the exterior surface area of hierarchical EU-1 zeolite, which synthesized with organosilanes(APAEDMS) adding into synthesis system, increased by 62.1% and mesopore volume increased by 129.1% compared with conventional EU-1 zeolites, thus can reduce the diffusional restriction markedly in catalytic reaction. The catalytic performance of hierarchical EU-1zeolites were evaluated in m-xylene isomerization on fixed bed reactor. The catalytic data showed that the isomerization activity PX/X of the hierarchical EU-1 zeolites reached around 24.09% in theoretical thermodynamic equilibrium from 23.83%, and the selectivity of C_8 aromatic hydrocarbon increased from 75.16% to 84.87%. The conversion of p-xylene increased from 16.30% to 18.41%.     

Layer-like FAU-type zeolites: A comparative view on different preparation routes

The creation of intergrown layer-like zeolite crystals is one route to form hierarchical zeolites. Faujasite-type (FAU-type) zeolites are among the industrially most important zeolites and the implementation of hierarchical porosity is a promising way to optimise their catalytic and adsorptive performance. After a short general survey into routes for the preparation of hierarchical pore systems in FAU, we will review the currently existing strategies for the synthesis of FAU with layer-like morphology. Those strategies are mainly based on the presence of morphology modifying agents in the synthesis mixture. However, a very recent approach is the synthesis of layer-like FAU-type zeolite crystals assembled in an intergrown manner in the absence of such additives, just by finely adjusting the crystallization temperature. This additive-free preparation route for layer-like FAU, which appears very attractive from an ecological as well as economic point of view, is highlighted in this review. Concluding, a comparison, including powder X-ray diffraction, scanning and transmission electron microscopy, nitrogen physisorption and elemental analysis, between conventional FAU and three layer-like FAU obtained by different synthesis routes was carried out to show the structural, morphological and textural differences and similarities of these materials.     

The synthetic strategies of hierarchical TS-1 zeolites for the oxidative desulfurization reactions

With the increasingly stringent standards for limiting sulfide content in liquid fuels, oxidative desulfurization (ODS) has become a promising ultra-deep desulfurization process in fuel desulfurization. TS-1 zeolites show great potential as catalysts for ODS reactions, due to its remarkable oxidation activity at low temperatures and pressure. However, the inherent microporous structure of conventional TS-1 zeolites restricts the mass transportation and renders the active sites in the microporous space of TS-1 zeolites inaccessible for bulky aromatic organosulfur compounds. Fabrication of hierarchical TS-1 zeolites by incorporating meso-/macropores into microporous TS-1 zeolites is an effective strategy to improve mass transportability. In recent years, abundant efforts have been dedicated to developing synthetic strategies of hierarchical TS-1 zeolite, thereby improving its catalytic performance in the ODS process. This mini-review addresses the synthetic methods of hierarchical TS-1 catalysts and their catalytic performance in the ODS reactions. In addition, some current problems and prospects of synthesis routes for constructing hierarchical TS-1 catalysts have also been revised. We expect this mini-review to shed light on the more efficient preparation strategies of hierarchical TS-1 zeolites for the ODS process.     

The synthetic strategies of hierarchical TS-1 zeolites for the oxidative desulfurization reactions

With the increasingly stringent standards for limiting sulfide content in liquid fuels, oxidative desulfurization (ODS) has become a promising ultra-deep desulfurization process in fuel desulfurization. TS-1 zeolites show great potential as catalysts for ODS reactions, due to its remarkable oxidation activity at low temperatures and pressure. However, the inherent microporous structure of conventional TS-1 zeolites restricts the mass transportation and renders the active sites in the microporous space of TS-1 zeolites inaccessible for bulky aromatic organosulfur compounds. Fabrication of hierarchical TS-1 zeolites by incorporating meso-/macropores into microporous TS-1 zeolites is an effective strategy to improve mass transportability. In recent years, abundant efforts have been dedicated to developing synthetic strategies of hierarchical TS-1 zeolite, thereby improving its catalytic performance in the ODS process. This mini-review addresses the synthetic methods of hierarchical TS-1 catalysts and their catalytic performance in the ODS reactions. In addition, some current problems and prospects of synthesis routes for constructing hierarchical TS-1 catalysts have also been revised. We expect this mini-review to shed light on the more efficient preparation strategies of hierarchical TS-1 zeolites for the ODS process.     

软模板法制备多级孔ZSM-5分子筛的研究进展

相比传统ZSM-5分子筛,多级孔ZSM-5分子筛具有空间位阻小、传质效率高、焦炭少等特点,近年来在分子筛领域应用广泛。多级孔分子筛通常可用后处理法和模板剂法制备,相比后处理法,模板剂法能更好地控制介孔的结构和孔道尺寸。概述了采用传统表面活性剂、两亲性的有机硅烷、双功能多季铵盐表面活性剂及高分子聚合物等软模板法合成多级孔ZSM-5分子筛的研究进展。分析不同软模板剂的特点和作用机理,阐述了合成后分子筛的结构特点及催化性能等。指出在今后的研究中,可以设计价格较低的新型功能化模板剂,优化合成过程,致力于在理解合成机理的前提下,寻找操作简单、绿色环保的合成路线,并将其推行到实际工业生产中。     

Toward rational design of hierarchical beta zeolites: An overview and beyond

The ever-growing need to increase the efficiency of crude oil refining raises the prospects for utilizing advanced catalytic materials to supply increasing global demands for fine chemicals and petrochemicals. Zeolites have been used as indispensable catalysts in many commercial refining processes. Among them, zeolite beta is one of the most widely produced zeolite materials with industrial significance due to its large micropores and three-dimensional pore structures. This article discusses recent progress on hierarchical beta zeolites from various synthetic strategies. Using zeolite beta as a representative case, we provide an overview on key aspects that are applicable to different zeolites via a variety of topics, such as selection of different template materials, tailoring of mesopore sizes by base leaching, organotemplate-free synthesis of hierarchical zeolites, and selective desilication. This article concludes with a perspective on the design of scalable hierarchical zeolites that are more relevant as industrial catalysts in commercial processes.     

Mesoporous H‐ZSM‐5 for the Conversion of Dimethyl Ether to Hydrocarbons

The potential of hierarchical H‐ZSM‐5 zeolites was studied for the conversion of DME to fuel‐compatible hydrocarbons. For this purpose, hierarchical H‐ZSM‐5 zeolites have been prepared from commercial H‐ZSM‐5 by desilication and organosilane‐directed hydrothermal synthesis. The zeolites were characterized by X‐ray diffraction, NH₃‐TPD, DRIFTS, and N₂ physisorption measurements. The catalysts have been tested in a tube reactor (1 bar, 648 K). The results indicate important structural changes in framework and acidic sites, which are significant for the synthesis of gasoline‐range hydrocarbons.     

Hierarchically porous zeolites synthesized with carbon materials as templates

Hierarchically porous zeolites are promising candidates in catalytic conversion of relatively bulky molecules, and their syntheses have attracted significant attention. From both industrial and scientific perspectives, different carbon materials have been widely employed as hard templates for the preparation of hierarchically porous zeolites during the past two decades. In this review, the progress in synthetic strategies using carbon materials as templates is comprehensively summarized. Depending on the affinity between the carbon templates and zeolite precursors, the substantial strategies for synthesizing hierarchical zeolites are introduced in direct templates and indirect templates. Direct templates methods, by which the carbon materials are directly mixed with precursors gel as hard templates, are first reviewed. Then, we discuss the indirect templates method (crystallization of carbon-silica composites), by which the carbon is produced by in situ pyrolysis of organic-inorganic precursors. In addition, the technique of encapsulating metal species into zeolites crystals with the assistance of carbon templates is also discussed. In the conclusion part, the factors affecting the synthesis of carbon-templated hierarchically porous zeolites are remarked. This review is expected to attract interest in the synthesis strategies of hierarchically porous zeolites, especially cost-effective and large-scale production methodologies, which are essential to the industrial application of hierarchical zeolites.