(Ni-W-P)-SiC复合镀层的脉冲电沉积及其耐蚀性

研究了(Ni—W—P)—SiC复合镀层的脉冲电沉积工艺及耐蚀性。结果表明：(Ni—W—P)—SiC复合镀层的脉冲电沉积速率比直流电沉积大,脉冲镀层的耐蚀性优于直流镀层和1Cr18Ni9Ti不锈钢;脉冲频率和占空比对镀层的沉积速率、镀层成分以及镀层的耐蚀性都有较大的影响。     

电沉积方法对Ni-SiC纳米微粒复合镀层结构与性能的影响

分别采用磁力搅拌-直流电沉积法、超声波搅拌-直流电沉积法和超声波搅拌-脉冲电流沉积法制备Ni-SiC纳米微粒复合镀层,并探讨电沉积方法对复合镀层组织结构、显微硬度、耐磨性及耐蚀性的影响。结果表明:超声波搅拌能引发扰动搅拌和击碎分散等综合效应,对共沉积过程起到积极促进作用,明显改善复合镀层的形貌组织,提高硬度、耐磨性和耐蚀性;并且进一步替代加载脉冲电流后,脉冲电流和超声波的作用叠加,使电沉积制备的复合镀层表面更平整,结构更致密,硬度更高,耐磨性和耐蚀性也更好。     

脉冲技术电沉积铅镉合金的研究

通过对氨基磺酸盐体系中铅、镉产铅－镉镀液的阴极化曲线的研究，结果表明镀液中加入添加剂间苯二酚，显著增加电极化及改善镀层性能；用脉冲电沉积代替常规直流电沉积铅－镉，结果表明，脉冲电沉积所得镀层质量上流法有明显改善；原子吸收分光光度法测定表明，直流电沉积和脉冲电沉积可以得到不同含量的铅镉合金镀层。     

电沉积纳米晶镍-铁-铬合金

采用直流和脉冲电沉积方式从三价铬的氯化物镀液中沉积出镍-铁-铬纳米合金镀层，利用扫描电镜分析镀层形貌及晶粒尺寸，研究了沉积速率，电流效率，三价铬浓度及pH值随沉积时间的变化关系，结果表明，脉冲电沉积所得镀层的结构和性能均优于直流电沉积，这是由于脉冲电沉积存在断电时间，使得电极表面扩散层中金属离子的浓度得到及时恢复。     

纳米粉体在化学复合镀中的应用

向化学镀液中加入纳米粉体，使纳米粉体与金属共沉积，可得到性能各异的纳米化学复合镀层。对Ni—P基化学复合镀的沉积机理进行了推测。从高硬度耐磨性、自润滑性、抗高温氧化性、耐腐蚀性等方面，介绍了各种纳米化学复合镀层的研究进展。对纳米粉体的分散性问题进行了探讨，并对纳米化学复合镀层的前景提出了展望。     

中国专利信息

本发明研究了获取电沉积Au—(CF)_n复合镀层的方法,获取的镀层具有自润滑性,以Au—(CF)_n镀层为摩擦对偶的摩擦系数,仅为镀钝金摩擦对偶的1/10～1/8。本发明是在柠檬酸盐镀金液中加入氟化石墨微粉,通过电沉积得到Au—(CF)_n复合镀层的。为了这个目的,同时在镀液中加入表面活性剂,共沉积促进剂。电沉积时采用板泵连     

电流密度对Ni/WC-Co纳米复合镀层性能的影响

采用直流电沉积方法,在黄铜基体上制备出Ni/WC-Co纳米复合镀层。分别采用SEM和XRD表征镀层的表面形貌和结构,采用微米压痕仪测量镀层的硬度,采用电化学工作站测量镀层的极化曲线。结果表明:Ni/WC-Co纳米复合镀层的耐蚀性随电流密度的增大呈现出先升高后降低的趋势;当电流密度为10A/dm2时,Ni/WC-Co纳米复合镀层的耐蚀性最好,自腐蚀电位最正,自腐蚀电流密度最小。     

化学复合镀(Ni-W-P)-Si3N4工艺研究

采用化学复合镀方法,制备了(Ni—W—P)—Si3N4复合镀层;研究了镀液组成及工艺参数对镀层成分和沉积速率的影响;采用X—射线衍射分析了复合镀层表面相结构,并对复合镀层的耐蚀性及耐磨性进行了测试分析。试验结果表明：Si3N4纳米颗粒的加入影响了镀层的沉积速率,提高了沉积层的耐磨性;(Ni—W—P)—Si3N4复合沉积层仍具有与Ni—W—P沉积层相近的优异性能。     

纳米金刚石含量对电沉积在45碳钢表面的复合镀层性能的影响

采用直流电沉积方式,研究镀液中纳米金刚石浓度对45#钢基体上电沉积制备镍/纳米金刚石复合镀层性能的影响规律.采用线性扫描伏安法,探讨了镀液中纳米金刚石浓度的Ni2+阴极还原行为,用数显立式光学计以及DU H-W201型显微硬度计测试镀层厚度、显微硬度,以及用扫描电镜对复合镀层形貌及组分进行分析.实验结果表明,随着镀液中...     

电沉积Ni-Fe纳米合金工艺研究

采用直流电沉积方法在镀液中加入复合有机添加剂制备了镍铁纳米合金镀层。利用扫描电镜分析镀层形貌及晶粒尺寸,研究了硫酸亚铁铵浓度、电流密度、pH值对镀层中铁含量的影响,测定了镀层的耐腐蚀性能及结合力。结果表明,该纳米镀层表面致密、平整,且结合强度、耐腐蚀性能优良。     

脉冲电沉积Ni-W-P-SiC复合电镀的研究

研究了脉冲电沉积Ni-W-P-SiC复合电镀工艺.研究表明:Ni-W-P-SiC镀层的脉冲电沉积速率比直流电沉积的大,脉冲镀层的耐蚀性和硬度都优于直流镀层,耐蚀性还优于1Cr18Ni9Ti不锈钢;脉冲频率和占空比对镀层的沉积速率、镀层成分以及镀层的性能都有很大的影响.SEM观察表明,脉冲镀层比直流镀层的结晶更细密,表面更光滑平整.     

周期换向脉冲电沉积纳米Al2O3-Ni复合镀层的摩擦磨损性能

直流、周期换向脉冲纳米复合镀层在WM-2005-1型摩擦磨损试验机上,考察其摩擦磨损性能.采用扫描电镜观察镀层及磨损表面形貌,分析磨损机理.结果表明,周期换向脉冲复合镀层的形貌、耐磨性能优于直流复合镀层;载荷和转速对两种复合镀层的摩擦磨损性能有很大影响.     

Wear-resistant Ti–Al–Ni–C–N coatings produced by magnetron sputtering of SHS-targets in the DC and HIPIMS modes

The hard wear-resistant nanocomposite Ti–Al–Ni–C–N coatings were deposited by direct current magnetron sputtering (DCMS) and high power impulse magnetron sputtering (HIPIMS) in the Ar, Ar+15%N_2, and Ar+25%N₂ atmospheres. The structure of coatings was analyzed using the X-ray diffraction analysis, glow discharge optical emission spectroscopy, and scanning electron microscopy. Mechanical and tribological properties were measured using the nanoindentation and scratch testing as well as by tribological testing using the “pin-on-disc” scheme. Electrochemical corrosion resistance and oxidation resistance of coatings were investigated. The results suggest that the coatings are based on the FCC phases TiCN and Ni₃Al with crystallites size ~3 and ~15 nm, correspondingly. DCMS coatings with optimal composition were characterized by hardness 34 GPa, stable friction coefficient <0.26 and wear rate <5 × 10^-6 mm³N^-1m^-1. Application of HIPIMS mode allowed the increase of adhesion strength, tribological properties and corrosion resistance of coatings.     

The effect of morphology on the corrosion inhibition and mechanical properties of hybrid polymer coatings

The durability and mechanical properties of epoxy ester coatings and films has been improved by blending with rigid aromatic polyurea (PU). The interaction of PU and epoxy ester was enhanced by coupling the polymers with polymethylhydrosiloxane. The reactions between various entities are analyzed by Fourier transform infrared spectroscopy and the change in physical and mechanical properties are studied by a dynamic mechanical analyzer. The corrosion resistance of the hybrid coatings was measured by direct current polarization method, direct current polarization (DCP). The addition of polymethylhydrosiloxane enhances the corrosion properties in the hybrid coatings. The surface morphology was analyzed by scanning electron microscopy. The glass transition temperature of the films increases with increasing PU concentration and a wide glass rubber transition range for hybrid coatings was achieved which confirms the higher impact strength of the hybrid coatings and films. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Evaluation of the corrosion resistance of phosphate coatings obtained by anodic electrochemical treatment

The corrosion resistance of phosphate coating obtained by anodic electrochemical treatment at 4–6 mA/cm² is addressed in this paper. The corrosion performance of these coatings is also compared with the coatings obtained by chemical treatment. The regenerated phosphoric acid under the influence of anodic current causes a large variation in morphological features of the coatings. Immersion and salt spray tests indicate the ability of these coatings to act as a barrier film on mild steel. Polarization and electrochemical impedance spectroscopic (EIS) studies indicate that the corrosion resistance of phosphate coatings obtained by anodic treatment decreases with increase in current density employed for deposition. In spite of their higher coating weight, the corrosion resistance of phosphate coatings obtained by anodic treatment is inferior to those obtained by chemical treatment. The porosity or discontinuities created due to the dissolution of the coating under the influence of anodic current are considered responsible for the inferior corrosion resistance of these coatings. The study concludes that anodic treatment has only a limited scope for preparing phosphate coatings with improved corrosion resistance.     

Structure,mechanical and corrosion properties of DC reactive magnetron sputtered aluminum nitride (AlN) hard coatings on mild steel substrates

Aluminum nitride (AlN) coatings of about 2 μm thick were deposited on mild steel (MS) by means of direct current (DC) reactive magnetron sputtering. AlN coatings were prepared in an Ar + N₂ gas mixture and their crystal structure, microstructure, and topography were analyzed by X-ray diffractometry (XRD), scanning electron microscopy (SEM) and atomic force microscopy (AFM), respectively. XRD revealed that the films are polycrystalline in nature and have a hexagonal wurtzite structure with a predominant peak observed along the (002) plane. SEM and AFM images showed the presence of continuously covered pebble like spherical grains on the surface. These coatings showed lower coefficient of friction and excellent wear resistance compared to the bare MS substrate. The potentiodynamic polarization studies showed lower corrosion current density and higher polarization resistance for the AlN/MS structure than the uncoated MS substrate.     

脉冲电沉积纳米镍-碳化硅复合镀层的性能

分别采用直流(DC)和换向脉冲电流(PRC)电沉积法制得纳米Ni-SiC复合镀层。采用X射线衍射仪、扫描电镜、能谱仪对比研究了纯Ni镀层和Ni-SiC复合镀层的微观结构、宏观残余应力、表面形貌及成分。用浸泡法研究了不同镀层在3.5%(质量分数)NaCl和10%(体积分数)H2SO4溶液中的腐蚀行为。结果表明,脉冲电沉积能改变镀层的微观结构,有效提高镀层硬度,降低宏观残余应力。脉冲电沉积所得到的纯Ni镀层和纳米Ni-SiC复合镀层在3.5%NaCl及10%H2SO4溶液中的耐蚀性均优于直流镀层。脉冲镀层在3.5%NaCl溶液中受腐蚀很轻,主要腐蚀形态为点蚀,而在10%H2SO4溶液中,SiC粒子作为增强相使镀层的耐腐蚀性进一步提高。     

不锈钢电化学着蓝色膜工艺研究

使用直流电源,研究了0Cr18Ni9不锈钢表面电化学着蓝色膜工艺。探讨了电流密度、着色时间和温度对着色膜色彩的影响。使用擦拭法测试了膜的耐擦拭性。试验了如何提高色彩的稳定性的方法。结果表明,蓝色膜的最佳电流密度控制在0.2 A/dm-2比较合适。温度和时间范围分别为40～50℃和5～15 min。着色膜具有较好的耐擦拭性和很好的附着性能。可通过调节着色液温度和成分来提高色彩的重复性。     

Pulse current electrodeposition and corrosion properties of Ni–W alloy coatings

Ni–W alloy coatings were prepared on a mild steel substrate by means of pulse current (PC) and compared to the coatings electrodeposited by direct current (DC). In particular the study dealt with the influence of the frequency using pulse current on the surface morphology while maintaining a constant duty cycle. A constant charge for DC and PC electrodeposition of Ni–W alloy coatings was used. The morphology of the coatings was explored by scanning electron microscopy and the composition of the coatings was analysed by X-ray powder diffraction and energy dispersive X-ray analysis. Corrosion resistance of Ni–W alloy coatings was investigated by potentiodynamic polarization in a chloride medium. The corrosion products were analysed by Raman spectroscopy. It was found that the temperature of the electrolysis affects current efficiency of the DC and PC electrodeposition. The frequency of pulse electrodeposition alters the morphology of the Ni–W alloy coatings. There was evidence of the positive influence of increased tungstate concentration in the electrolyte on corrosion resistance of the Ni–W alloy coatings.