电熔再结合镁铬砖的精炼渣浸实验

用试样旋转法在１６００℃下实验研究了ＣａＯ－ＳｉＯ２－Ａｌ２Ｏ３－ＭｇＯ－ＣａＦ２（３％）型精炼渣组成对电熔再结合镁铬砖的侵蚀影响，结合渣试样的电分析，结果表明，随渣碱度的增大，试亲的侵蚀增加；碱度大于１．８时，试样在冷却过程中粉化，由于尖晶石保护层的生成，渣中Ａｌ２Ｏ３含量的增加能沽少侵蚀，随渣中ＭｇＯ含量的增加，试样的侵蚀减少，在此基础上，讨论了地提高镁铬砖炉衬有利的炉外精炼造渣制度。     

高碱度LF合成精炼渣泡沫化性能研究

在实验室条件下采用钼丝挂渣法测量熔渣发泡高度,以相对发泡高度作为衡量指标,结合理论分析,系统研究了高碱度合成精炼渣的泡沫化性能．结果表明：熔渣相对发泡高度随着黏度的增大、表面张力和密度的减小而增大．在精炼渣成分一定时,随温度升高和吹气量增加,熔渣相对发泡高度都有先增加后降低的趋势．具有较好泡沫化性能的精炼渣组成范围是：ω（CaO）／ω（SiO2）为5--8,ω（Al2O3）=27％,ω（CaF2）为3％～6％,ω（MgO）=8％,ω（FeO）〈0．5％．     

CaO-BaO-Al2O3-SiO2-MgO-CaF2精炼渣系熔化温度研究

利用正交试验的方法进行CaO-BaO-Al2O3-SiO2-MgO-CaF2精炼渣系熔化温度的研究,结果表明,BaO的质量分数在0～15％范围内精炼渣系的熔化温度随BaO含量升高而降低;CaO/Al2O3含量比值由1增加到2,精炼渣系熔化温度逐渐升高,而CaO/Al2O3含量比值由2增加到4,精炼渣系熔化温度又开始下降;SiO2的质量分数由8％～20％,精炼渣系熔化温度随SiO2含量升高而升高.     

Al2O3含量对高炉炉渣流动性影响的实验研究

以宝钢高炉渣中的四大组元(CaO,SiO2,Al2O3,MgO)为基础,实验研究MgO,Al2O3含量及碱度对炉渣的熔化性温度和流动性的影响.实验结果表明炉渣Al2O3含量控制在16%,配制适宜的MgO(9%～10%)含量,在1 500℃以上的高温区域,仍能保持正常的流动性,适合炉缸温度保持充沛的高炉使用;MgO含量由6%增加到10%粘度的递减值0.07～0.15 Pa·s,明显降低炉渣高温流动性.     

510L汽车大梁钢精炼渣系的脱硫研究

采用二次正交回归法,探索精炼渣内不同物质对熔化温度、粘度和脱硫率产生的影响.研究结果表明,BaO含量提高,熔化温度减小,至12％左右持续平缓;当2＜CaO/Al2O3 ＜2.6时,熔化温度上升,2.5左右达到峰值.当2.6＜ CaO/Al2O3＜4时,熔化温度减小;Si02含量提高,熔化温度加大,在w(SiO2)为12％左右加速上升.当0＜ w(BaO) ＜15％时,粘度变小,w(BaO)为12％左右曲线斜率接近零;当2＜CaO/Al2O3＜4时,粘度升高;当10％＜w(SiO2) ＜20％时,粘度升高,至w(SiO2)达14％左右,精炼温度图像斜率稍有增加.当0＜w(BaO)＜15％时,脱硫率先增加后降低;脱硫率随CaO/Al2 O3比值增加,先升后降,在该比值为2.6左右最高;脱硫率则随SiO2含量的提高逐渐降低.     

CaO-SiO2-FeO-P2O5渣系中各组元的活度计算

根据熔渣分子和离子共存理论,建立了CaO-SiO2-FeO-P2O5渣系的活度计算模型.利用该模型对渣中各组元的活度进行了计算,并分析了w(FeO)和w(CaO)/w(SiO2)对渣中组元活度的影响.结果表明,在1 300℃下,CaO-SiO2-FeO-P2O5渣系中活度较高的组元是FeO、CaO·SiO2、2CaO·SiO2和3FeO·P2O5.当w(FeO)小于15%时,随着w(FeO)的增加,渣中2CaO·SiO2和3FeO·P2O5的活度不断升高,3CaO·P2O5活度降低.当w(FeO)大于15%时,随着w(FeO)的增加,渣中2CaO·SiO2和3FeO·P2O5的活度逐渐降低,而FeO的活度则不断升高.当w(CaO)/w(SiO2)小于1.5时,2CaO·SiO2的活度随碱度的增大而升高,3FeO·P2O5的活度变化不大.当w(CaO)/w(SiO2)大于1.5时,随炉渣碱度的增大,2CaO·SiO2和3FeO·P2O5的活度降低,而3CaO·P2O5的活度升高.     

保护渣组分对部分稳定氧化锆原料高温稳定性的影响

选择CaO稳定氧化锆、CaO—Y2O3复合稳定氧化锆、Y2O3稳定氧化锆和MgO稳定氧化锆原料为研究对象,借助x射线衍射仪和扫描电子显微镜分析Al2O3、SiO2、Fe3O4、MnO2及3种不同组分的结晶器保护渣对这些原料高温稳定性的影响。结果表明,部分稳定氧化锆原料的高温稳定性主要取决于其稳定剂与渣组分的反应程度;高碱度渣有利于保持部分稳定氧化锆原料的稳定性。     

Al2O3含量对烧结矿平衡相组成及特性的影响

为寻求烧结矿在Al2O3含量提高后冶金性能变化的内在原因,实验研究不同Al2O3含量烧结矿的平衡相组成、组元分布特性以及Al2O3对烧结矿物相结构、组成的影响行为,分析Al2O3含量对烧结矿冶金性能的影响。得出：烧结矿中Al2O3含量提高时,其全部进入铝固溶复合铁酸钙相并导致该矿物明显增加。该物相的化学组成可由w（Al2O3）=1．5％时的7．7CaO·13．6Fe2O3·Al2O3·3．4SiO2转变为w（Al2O3）=3．0％时的4．8CaO·11．4Fe2O3·Al2O3·2SiO2;磁铁矿相和粘结相硅酸二钙会随Al2O3含量提高而减少。这种改变使烧结矿的还原性能得到一定改善,但也是引起高铝烧结矿性能劣化的主因,对高炉顺行不利。     

Wcomet直接还原法渣铁分离影响因素研究

研究还原温度、渣相配料碱度和渣中CaF2、K2O、P2O5、S、FeO的含量等因素对2CaO·SiO2形成及其相变的影响规律。结果表明,在快速升温条件下,温度高于1300℃后2CaO·SiO2才大量生成;CaF2、S和FeO对2CaO·SiO2相变不产生影响,但K2O和P2O5对2CaO·SiO2相变具有明显抑制作用;渣相二元碱度R〈1．8时渣的自然粉化效果明显变差。     

提高包钢高炉渣脱硫能力的实验研究

为提高包钢高炉渣的脱硫能力,模拟包钢现场高炉渣的成分,配制了变碱度、变MgO、变Al2O3、变CaF2系列合成渣样,进行脱硫实验,结果表明,自由碱度为1．0－1．1,MgO的质量分数为10％－13％,Al2O3的质量分数为10％－12％的炉渣,稳定性较好,脱硫能力强,可适用于高炉生产。     

Al2O3对中钛高炉渣冶金性能影响的实验研究

为实现高铝矿与钒钛磁铁矿的合理搭配,研究了含铝中钛高炉渣中Al2O3含量变化对炉渣黏度及熔化性温度的影响．研究结果表明,在炉渣二元碱度1.15,W（TiO2）=12％,W（MgO）=9％的条件下,实验炉渣在W（Al2O3）=14％时具有良好的流动性和最低的熔化性温度（1348℃）．为高炉实际生产提供一定的理论依据．     

Effect Of components on desulfurization of an Al2O3-CaO base pre-molten slag containing SrO

The desulfurization experiment of an Al2O3-CaO base pre-molten refining slag containing SrO was carried out. Experimental samples were made from industrial materials. In order to predict the slag‘s desulfurization ability, sulphur capacity was calculated by means of optical basicity, and there is consistency between calculated results and experimental data. A mathematical model between components and sulphur partition ratio was established with the experimental data. Based on the regression equation, the effects of single and interactive components on sulphur partition ratio were discussed. The results show that the sulphur capacity and distribution ratio decrease with the increment of Al2O3/CaO. SrO and MgO can increase the sulphur partition ratio. The best content of SrO in the slag should not be more than 10%, and the MgO content should be about 8%. The effect of CaF2 on sulphur partition ratio is not obvious, therefore the addition should be limited for environmental protection.     

Physical Property Influence on Foaming Index of Refining Slag

The foaming indexes of a group of refining slag were measured. The refining slag with better foaming ability was chosen,its composition (mass frachon in %) is CaO, 53.25, SiO2, 17.75, MgO, 9; Al2O3, 15 and CaF2, 5. The relationship between slag foaming index and physical properties of the slag was obtained by dimensional analysis, and the expression indicates that viscosity of slag is the most important factor which influences foamng index. The influence sequence of slap composition on foaming index was also obtained as follows: CaF2→MgO→Al2O3→ B (CaO/SiO2).     

含BaO,Na2O渣系渣钢间硫平衡研究

在钼丝炉上进行了含BaO,Na2O精炼渣系渣钢间流平衡实验。研究 结果表明,在传统精炼渣系中加入BaO,能够提高渣系的硫容量,Na2O对渣系的硫容量也有很大的影响,但稳定性不好。     

CaO-SiO_2-MgO脱硅渣起泡性能的研究

分析了铁水脱硅预处理后炉渣起泡原因及机理,通过实验验证并提出了抑制炉渣发泡的措施.研究表明：将氧化剂连续、分散加入铁液,可减少单位时间内发泡气体的产生量,有利于抑制炉渣发泡.1450℃条件下,当碱度为0.6～0.8,w（MgO）为10%～20%时,碱度升高或w（MgO）增加,炉渣黏度呈降低趋势,密度变化不大,而发泡高度和发泡指数明显减小.随着w（MgO）增加,炉渣表面张力增大.炉渣碱度为0.8、w（MgO）为20%时,发泡性能最弱.向脱硅渣中加入适量CaO或MgO,可改变炉渣的物理化学性质,抑制炉渣发泡.     

马钢4000m^3高炉高Al2O3炉渣渣系优化实验研究

以马钢现场高炉渣样为基准,研究w（Al2O3）=15％～20％的高炉炉渣性能。结果表明,在目前的冶炼条件下,马钢第三炼铁厂炉渣中的w（Al2O3）不宜超过18％,w（MgO）不宜超过12％。在高温区,MgO对炉渣性能的影响大于Al2O3,低温区相反,并提出了合理的渣系组成。     

Thermodynamic Behavior of Manganese and Phosphorus between Liquid Iron and CaO-MgO-SiO2-Al2O3-FetO-MnO-P2O5 Slags

The thermodynamic behavior of manganese and phosphorus between liquid iron and CaO-MgO-SiO2-A12O3-Fe,O- MnO-P2O5 ladle slag system was addressed by investigating the thermodynamic equilibria between liquid iron containing Mn and P and the ladle slag at 1 873 K. The Mn distribution ratio Lmn increases with increasing FetO content and decreasing the basicity (%CaO + %MgO)/ (%SiO2 + %Al2O3 + %P2O5) in slag, while the P distribution ratio Lp seems to be increased as FetO content and the basicity increases. The values of LM, and Lmn decrease by the addition of A12O3 into slag. The expression of the dependence of Lmn. and Lp on the basicity and FetO content in slag was obtained.     

提高南钢高炉渣脱硫能力的研究

本文采用混料回归试验设计的方法，研究了南钢高炉渣的脱硫性能．结果表明，为了提高南钢高炉渣的脱硫能力，应将目前的炉渣成分调整至ＭｇＯ１０％，Ａｌ２Ｏ３１０％，Ｒ１．１；加入２％ＣａＦ２可显著提高炉渣的脱硫系数．     

Thermodynamic analysis on the formation mechanism of MgO·Al_2O_3 spinel type inclusions in casing steel

MgO·Al2O3 spinel type inclusions in casing steel were analyzed by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS).The results show that there are three forms.One is pure MgO·Al2O3 spinel,another is the composite oxide of the Mg-Al-Ca-Si-O system,and the third is the complex with oxide as a core covered by sulfide.The formation mechanisms were studied.The influences of slag basicity and vacuum degree on the magnesium content during the vacuum treatment of molten steel and furnace ...